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Page 18

etc. Finally smooth down any drill holes etc., with steel wool
or a file.

SPECIFICATIONS:

Event: Clamps shall be 606ITS aluminum fastener for 5” OD
posts weighing 2.21 lbs.

Paint shall be elecrtostatically applied oven cured powdercoat.

Hardware: Stainless Steel tamper resistant

MAINTENANCE:

Touch up any marred paint surfaces.
Periodically check hardware for integrity and tightness.

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Summary of Contents for Ray 2

Page 1: ...Page 1 800 727 8180 www sportsplayinc com 911 110 N Model Ray 2...

Page 2: ...riangle Deck 19 Deck Plan 20 Transfer Station 902 258 21 Transfer Station Plan 23 Double Wall Straight Slide 902 213 4 5 25 Double Wall Straight Slide Plan 26 Guard Wall 902 135 W 27 Guard Wall Plan 2...

Page 3: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Page 4: ...e equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wi...

Page 5: ...PPLIES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure...

Page 6: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Page 7: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Page 8: ...just your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Page 9: ...and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or lowering as necessary to make the lines level Repeat this for the remaining two...

Page 10: ...Do not dry bag the concrete always mix per instructions on concrete bag Be sure to leave concrete about 2 from the top of the ground to allow backfill 2 Be sure that all splattered concrete is washed...

Page 11: ...Page 11 Top Down View Accurate scale drawings are included at the end of these instructions for your convenience...

Page 12: ...Page 12 Footing Diagram...

Page 13: ...ng the deck on ground and using it as jig Place 4 deck clamps one per corner spray paint through middle of clamp onto ground This marks where the centers of the postholes should be Remove the deck and...

Page 14: ...Page 14 Side view of installed post...

Page 15: ...oll Pin 1 4 x 1 3 4 1 5 236 601 3 8 T Nut 1 6 196 555 Roll Pin 1 4 x 3 4 1 7 126 703 3 8 x 1 Button Head Bolt 1 8 226 801 1 2 Lock Nut 1 9 316 801 1 2 Washer 2 Pipe Clamp 903 001 Item Part Part Descri...

Page 16: ...he clamp onto the post 7 Install Roll Pins When the playground has been built and there are no more adjustments drill through all of the clamps through pre drilled 1 4 drill holes in clamps and the 5...

Page 17: ...e with a rubber hammer If that will not work take clamp off and install it sideways placing it on the pipe first and then onto the post Pipes enter into clamps 2 1 4 deep Components like walls vertica...

Page 18: ...NS Event Clamps shall be 606ITS aluminum fastener for 5 OD posts weighing 2 21 lbs Paint shall be elecrtostatically applied oven cured powdercoat Hardware Stainless Steel tamper resistant MAINTENANCE...

Page 19: ...002 Deck Clamp Assembly 4 4 316 801 1 2 Washer 8 5 226 801 1 2 Lock Nut 4 6 126 703 3 8 x 1 Button Head Bolt 4 Triangle Deck Item Part Part Description Quantity 2 903 002 Deck Clamp Assembly 3 3 905 7...

Page 20: ...l the 4 deck clamps so that there is 42 1 4 between the holes in the deck clamps Use a level and a marker to make sure the clamps are level to each other Place deck onto clamps and bolt This method wo...

Page 21: ...7 903 001 Pipe clamp 2 8 913 227 Hand rail left 1 9 913 228 Hand rail right 1 10 913 230 Inside leg 2 11 105 016 1 7 8 aluminum pipe plug 2 12 126 701 3 8 x 1 1 4 button head bolt 14 13 126 704 3 8 x...

Page 22: ...Page 22...

Page 23: ...ed up vertically and horizontally on bubble 11 Determine on which side the step plank will be located by viewing the Top Down drawing 12 The handhold post will connect to the front step to the opposit...

Page 24: ...ct with 2 3 8 by 1 1 4 button bolts no washer on the outside and 2 3 8 washer and lock nuts on underside of deck Re check levels of all 6 posts and the bottom plank and the entire transfer step Make s...

Page 25: ...uard 1 3 903 214 Slide Leg 2 4 903 001 Pipe Clamp 4 5 903 213 Z Plate installed on slide 1 6 126 701 3 8 X 1 1 4 Button head bolt 2 7 316 601 3 8 Flat Washer 11 8 226 602 3 8 Lock Nut 2 9 196 555 1 4...

Page 26: ...e with installed legs and re bars through the hole in the bottom of the slide legs into the ground Carefully tip the top of the slide back onto the deck Make sure you ream the vinyl coated holes out 1...

Page 27: ...5 W Item Part Part Description Quantity 1 913 117 W Guard Wall fitting 1 2 903 001 Clamps 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 550 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8 x...

Page 28: ...e top of the deck It is helpful to install with a couple of equal size shims under the wall to help hold the wall in position Review the clamp instructions for sideways attachment of clamps SPECIFICAT...

Page 29: ...em Part Part Description Quantity 1 Welded wheel fitting 2 905 117 Steering Wheel 1 3 902 135 W Guard Wall with welded wheel fitting 1 4 116 600 1 2 x 1 2 Button Head Bolt 1 5 316 801 1 2 Flat Washer...

Page 30: ...wheel and plate Place one washer inside the wheel under the lock nut Tighten the nut The wheel should be tight but yet still able to turn Snap on the cover over the bolt assembly SPECIFICATIONS Event...

Page 31: ...2 121 Item Part Part Description Quantity 1 903 121 Tic Tac Toe Panel 1 2 903 001 Post Clamp 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8...

Page 32: ...stall with a couple of equal size shims under the wall to help hold the wall in position When the unit is installed on bubble equally space the spacer bars on each side between the posts using the all...

Page 33: ...5 Corkscrew Climber 3 Corkscrew Climber 4 Corkscrew Climber 5 1 3 903 001 Pipe Clamp 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 196 807 3 8 x 3 8 Socket Set Screw 4 6 236 601 3 8 T Nut 8 7 126 706 3 8 x 1 3 4...

Page 34: ...entry opening Make sure all gaps between walls and posts and deck are less than 3 1 2 Install Corkscrew Climber 19 out from the deck SPECIFICATIONS Event Corkscrew Climber is constructed of Type 4 st...

Page 35: ......

Page 36: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compon...

Page 37: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Page 38: ...instructions Photographs have been included for those who prefer them 1 Mark post hole positions 2 Install post 3 Install deck 4 Install deck clamp 5 Install pipe clamp 6 Install panel slide guard ar...

Page 39: ...Page 39 1 2 3 4...

Page 40: ...Page 40 5 6 7 8...

Page 41: ...ir and could be hazardous Copy this page and explain R ratings on reverse side Equipment 36 deck Transfer Station Corkscrew Climber Straight Slide Tic Tac Toe Panel Guard Wall Steering Wheel Deck clam...

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