SportsArt Fitness DF-105 Owner'S Manual Download Page 2

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TABLE OF CONTENTS

Chapter 1

Safety Instructions....................................................................................

1.1 Safety Precautions................................................................................................

Chapter 2

Instructions..............................................................................................

2.1 Dimensions..........................................................................................................

2.2 Part List For Box A...............................................................................................

2.3 Part List For Box B...............................................................................................

2.4 Part List For Box C...............................................................................................

2.5 Components in the Hardware Kit..........................................................................

2.6 Components of the Product..................................................................................

Chapter 3

Assembly Instructions...............................................................................

STEP 1 Main Frame Assembly..................................................................................

STEP 2 Weight Plate Installation................................................................................

STEP 3 Apply the Weight Stack Sticker.....................................................................

STEP 4 Cable Installation..........................................................................................

STEP 5 Handle Installation........................................................................................

STEP 6 Seat Back and Bottom Installation...............................................................

STEP 7 Cable Adjustment.........................................................................................

STEP 8 Install Tower Back Covers............................................................................

STEP 9 Install the Front Top Cover...........................................................................

STEP 10 Install the Rear Top Cover..........................................................................

STEP 11 Install Water Bottle Holder..........................................................................

STEP 12 Stack Fork..................................................................................................

Chapter 4

Operation Instructions............................................................................

4.1 Operating the Product.........................................................................................

4.2 Test......................................................................................................................

4.3 Maintenance.......................................................................................................

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Summary of Contents for DF-105

Page 1: ......

Page 2: ...mbly STEP 2 Weight Plate Installation STEP 3 Apply the Weight Stack Sticker STEP 4 Cable Installation STEP 5 Handle Installation STEP 6 Seat Back and Bottom Installation STEP 7 Cable Adjustment STEP 8 Install Tower Back Covers STEP 9 Install the Front Top Cover STEP 10 Install the Rear Top Cover STEP 11 Install Water Bottle Holder STEP 12 Stack Fork Chapter 4 Operation Instructions 4 1 Operating t...

Page 3: ...ysician DO NOT wear loose or dangling clothing while using the equipment Keep away from all moving parts User care when mounting and dismounting the unit DO NOT use any accessories that aren t specifically recommended by the manufacture Aftermarket accessories might cause injuries or cause the unit to fall Close supervision is necessary when this product is used by on or near adolescents invalids ...

Page 4: ... 2 2 1 DIMENSIONS CHAPTER 2 INSTRUCTIONS ...

Page 5: ... No Qty Description 1 2 3 4 5 6 1 1 1 1 1 1 4 8 9 10 Weight plate sticker 10kg 60kg Weight plate sticker 65kg 100kg Sticker O25 1 1 1 Upper Rear Cover Lower Rear Cover Front Top Cover Rear Top Cover Mai Frame 5 KG Weight Stack 7 7 5KG Weight plate ...

Page 6: ... Qty Qty Description Description 21 22 23 24 25 26 27 28 29 30 31 1 1 1 1 1 1 2 1 1 1 1 CAM Floating Pulley Handles Connector Seat Back Support Seat Frame Seat Bottom Back U Connector Arm Cushion Bottle Holder Axle cover Large 2 4 Part List For Box C 6 5KG Weight Plate 12 ...

Page 7: ...secure place for future use Tools may be needed to disassemble the product in preparation for moving or other activities No Description Qty Specification Small Tool Needed 41 42 43 44 45 46 Soft cap for cover Rear cover set plate A Rear cover set plate B Mushroom top Phillips head screw Cable protector Rear cover bracket L shaped Allen wrench L shaped Allen wrench L shaped Allen wrench Open end wr...

Page 8: ...Locknut Hex Bolt Spring Washer Connector 50 Upper Stack Carriage Hex Bolt and PU Tube Flat Washer Hex Locknut Guide Rod Stack Fork Inner Hex Cap Screw 20 6 3 16 10 2 M10 M10 L130 M10 17 8 3 M8 M8 L20 M6 L30 Inner Hex cap Screw Axle Spring Washer Mushroom Top Inner Hex Screw Pulley A Pulley B Cover Plate Pulley Cover Spring Washer Seat Back Plate Mushroom Top Inner Hex Screw Beveled Inner Hex Screw...

Page 9: ... 7 CHAPTER 3 ASSEMBLY INSTRUCTIONS STEP 1 Main Frame and CAM Assembly ...

Page 10: ... 8 1 1 Loosen and remove nuts 64 65 from connectors 61 63 in areas A B C as shown Carefully set each piece aside ...

Page 11: ... 9 1 2 Use connectors 63 to connect seat support 26 and back support 25 Secure them with nuts 64 65 as shown ...

Page 12: ... 10 1 3 Use connector 24 to connect the main frame 5 and supports 25 26 Secure the connector 68 with hardware 64 65 66 67 Place the plastic screws 88 face up on the connector 24 NOTE ...

Page 13: ...t washers 90 91 onto the axle b After installing the washers slide the cam 21 into place on its mount area c Finally secure the axle cover 31 75 into place Then apply the sticker 10 as shown d Cut off the zip tie Uncurl the cable The stopper must rest below the tube as shown NOTE ...

Page 14: ... 5 After CAM assembly use connector set 61 to connect U connector 28 and arm cushion 29 with screws 64 65 loosely 1 6 Put the unit flat on the floor Secure the U connector 28 Then secure other screws 12 ...

Page 15: ...NOTE After connecting the connectors and CAM assembly insert the soft caps 41 into the frame as shown 13 ...

Page 16: ...STEP 2 14 Weight Plate Installation ...

Page 17: ... 15 2 1 Hold the upper stack carriage set 69 Then cut the zip tie Gently lower the upper stack carriage set 69 into place as shown ...

Page 18: ... 16 2 2 Remove hardware 70 71 72 Then guide the guide rods 73 downward as shown ...

Page 19: ... 17 2 3 Tilt the guide rods 73 backward Then lift the upper stack carriage set 69 from the guide rods as shown Carefully set aside the upper stack carriage set 69 ...

Page 20: ... 18 2 4 Insert and lower the four large 7 5 kg weight plates 7 into place on the guide rods The convex side faces up NOTE ...

Page 21: ...ert and lower the 13 small 5 kg weight plates 6 into place one at a time The convex side faces up 2 6 Insert and lower the upper stack carriage set 69 into place The stack fork 74 points toward the front NOTE NOTE ...

Page 22: ... 20 2 7 Tilt the guide rods 73 back into place ...

Page 23: ... 21 2 8 Lift the guide rods 73 up into their mounting stations Then secure them with hardware 70 71 72 ...

Page 24: ...STEP 3 22 Apply the Weight Stack Sticker ...

Page 25: ... place Do not peel off this margin 3 3 Use the top of the weight stack and the side of the cardboard to align the sticker Then press to apply the sticker 3 4 Hold the numbered part of the sticker in place while you peel off the clear margin of the sticker 3 5 Follow steps 3 2 3 4 to apply sticker 9 to the lower part of the weight stack 3 6 When the sticker is in place peel off the cardboard and di...

Page 26: ...STEP 4 24 Cable Installation ...

Page 27: ...oating pulley 22 remove one pulley wheel A 80 by removing hardware 62 77 78 79 as shown 4 2 From the other pulleys remove pulley covers hardware 62 78 79 82 62 78 79 82 83 as shown keep pulley wheels B 81 on the unit NOTE ...

Page 28: ... 26 4 3 Follow illustrations to a put the upper cable onto the cam cable channel A b c pull the cable upward rotating the cam until the stopper rests on the top of the tube The cam arm rotates NOTE ...

Page 29: ...re this pulley with hardware 62 78 79 82 Continue threading the cable as indicated employing the floating pulley 22 as shown Finally secure the cable to the upper stack carriage as shown When securing cover 82 make sure the cover does not interfere with cable motion and is parallel to the cable NOTE ...

Page 30: ... 28 4 5 First insert an open end wrench into Z hole Adjust the large nut at area C to the lowest position Then Secure nuts X Y with open end wrench ...

Page 31: ...ue threading the cable to incorporate other pulleys Route the cable through the top of the lower pulley A 80 then secure that pulley with hardware 62 77 78 79 onto the floating pulley 22 Finally secure the cable to the lower stack plate as shown When securing cover 82 make sure the cover does not interfere with cable motion and is parallel to the cable NOTE 29 ...

Page 32: ...handle remove hardware 75 84 5 2 Place the stem of the handle 23 on the left and insert it into the handle mount on the rotator 5 3 From the bottom side secure screws 75 84 on the handle 5 4 Finally push the handle toward the rotator fully covering stopper G ...

Page 33: ...ack cushion Install the seat bottom in the same way 6 1 First remove hardware 84 86 87 72 from the seat back plate 85 and its mount 6 2 Use hardware 87 72 to secure seat back plate 85 into place 6 3 Use hardware 86 84 to secure the seat back cushion 27 onto the seat back plate 85 ...

Page 34: ...just the large nut at area D Adjust until the upper stack plate 69 moves slightly To adjust the cable first loosen Y nut Then adjust X nut If the cable is too long adjust X nut downward If too short adjust X nut upward After adjusting X nut tighten Y nut against the weight stack to secure this position ...

Page 35: ...ear covers first separate A and B 42 43 set brackets according to side Set brackets are side specific Use screws 44 to secure the set brackets into the upper and lower covers 1 2 Upper rear cover 1 is short lower rear cover 2 is long 8 2 Put lower rear cover 2 onto screws 76 NOTE ...

Page 36: ... 34 8 3 Hang upper rear cover 1 onto screws 76 Simultaneously hook upper rear cover 1 into lower rear cover 2 ...

Page 37: ...STEP 9 35 Install the Front Top Cover 9 1 Use screws 44 to secure the front top cover 3 in place on the main frame as shown ...

Page 38: ... 1 Before starting installation of the rear top cover press the screw sockets 45 into place on the frame where shown 10 2 Then use screws 44 to secure the rear cover bracket 46 in place 4 10 3 Secure the rear top cover with screws 44 as shown ...

Page 39: ...STEP 11 37 Install Bottle Holder 11 1 Before installing the bottle holder remove hardware 62 88 as shown 11 2 Hold the bottle holder in place 30 and secure it with hardware 62 88 as shown ...

Page 40: ... 38 STEP 12 Stack Fork 12 1 Insert the stack fork to make sure that every weight plate can be engaged easily ...

Page 41: ... 39 4 1 1 Pull out the knob on the rotator arm Adjust the cam position CHAPTER 4 OPERATION INSTRUCTIONS 4 1 Operating the Product ...

Page 42: ...4 1 2 Seat height and back cushion positioning can be adjusted Simply pull out the related knob E F make the adjustment release the knob to secure the desired position 40 ...

Page 43: ...st operation Insert the stack fork at the heaviest weight setting at which you can safely operate the equipment Exercise to lift the stack several times Then inspect the cable for proper tightness If necessary make adjustments according to the instructions in step 7 of this manual ...

Page 44: ... a Put some lubricant on a clean lint free cloth Rub the lubricated cloth on the guide rods b Load the upper stack carriage Exercise to test operation c Repeat steps 1 and 2 2 3 times After lubricating the guide rods inspect cable tightness Adjust it if necessary as shown in step 7 ...

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SportsArt Fitness DF-105, Owner'S Manual

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