Sports Play 901-801 EXPLORER Installation Instruction Download Page 29 | Manualshive

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Sports Play 901-801 EXPLORER Installation Instruction Download Page 29

3/1/15

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901-801 EXPLORER

INSTALLATION INSTRUCTION

INSTALLATION INSTRUCTION

ATTACHING HAND HOLDS

1.

Attach handhold (YL.EX.99.016.01) to the Jeep body (this handhold
has a flat mounting surface) and window by inserting bolts
(H.04.01.02) through the handhold, jeep and into the factory installed
nuts on posts 1 & 2. Once in position it is ok to tighten the bolts.

2.

Attach handhold (YL.EX.99.017.01) to posts 3 & 4 (this handhold has
a round mounting surface) by inserting bolts (H.04.01.02) through the
handhold and into the factory installed nuts on posts 3 & 4. Once in
position it is ok to tighten the bolts.

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Summary of Contents for 901-801 EXPLORER

Page 1: ...pecification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment...

Page 2: ...3 1 15 2 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION...

Page 3: ...1 SLIDE 2 YP EX 99 04 01 POST COVER 20 H 02 04 009 BOLT COVER 90 H 02 04 010 BOLT COVER RADIUS 10 YP EX 99 12 01 STEP 1 YP EX 99 07 01 ROOF 1 YP EX 99 09 01 JEEP WINDOW 1 16 YL EX 99 11 01 DINO CLIMB...

Page 4: ...9 03 01 002 POST 100 CM 1 YL EX 99 03 01 001 POST 100 CM 1 YL EX 99 01 01 004 POST 280 CM 1 YL EX 99 01 01 002 POST 280 CM 1 YL EX 99 15 01 001 POST 200 CM 1 YL EX 99 15 01 002 POST 200 CM 1 YL EX 99...

Page 5: ...3 005 ANCHOR 52 QTY H 04 09 041 PHILLIPS HEAD SCREW 4 8X25 GALVANIZED 42 H 04 07 016 NYLON INSERT LOCK NUT M8 GALVANIZED H 04 01 019 BOLT 10x160 HEX HEAD 12 H 04 01 130 BOLT 8X55 ROUND HEAD HEX KEY GA...

Page 6: ...NTING METAL 1 YL EX 99 06 01 IG DINO CLIMBING SHORT GROUND CONNECTION METAL 1 YL EX 99 11 01 001 POST TO DINO CONNECTION PART 1 YL EX 99 11 01 002 POST TO DINO CONNECTION PART 1 H 04 02 037 ALUMINUM C...

Page 7: ...3 1 15 7 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION...

Page 8: ...3 1 15 8 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION FOOTING DIAGRAM...

Page 9: ...3 1 15 9 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION...

Page 10: ...environment away from heat moisture and sunlight SportsPlay recommends carefully unpacking the unit and taking an inventory before storing the equipment Care should be taken with all powder coated par...

Page 11: ...ded two warning labels that state WARNING Installation over a hard surface such as concrete asphalt or packed earth may result in serious injury or death from falls These labels must be installed on v...

Page 12: ...his amount of surfacing but the surfacing will actually sit on top of the post feet and step Refer to the CPSC Handbook for Public Playground Safety for the recommended type and depth of the protectiv...

Page 13: ...ry bar Claw hammer Large dead blow rubber hammer Small sledgehammer to use in blocking the posts Vise grips various sizes and styles Strong and sturdy step ladders Socket set s 1 2 3 8 drive Extension...

Page 14: ...3 1 15 14 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION This page was intentionally left blank...

Page 15: ...If a part is missing or damaged the playground must be put out of service while the part is replaced Lack of maintenance will result in premature wear reduced life expectancy and possible failure tha...

Page 16: ...asionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them...

Page 17: ...nto the plates welded on the posts to mount it to the ground While this is the easiest it is also the least secure 2 You can install it with concrete anchors on a concrete pad if you are using rubber...

Page 18: ...her hex nut and rounded bolt cap 02 04 010 NOTE It is normal for the post to have some deflection when the Arch is attached to both posts one of the posts is bent our of position another words the two...

Page 19: ...brackets attach to the posts in various locations depending on which post it is Some posts only require 1 and some require 2 brackets because that post supports two decks However only one post post 6...

Page 20: ...and place them in there approximate location utilizing the post location drawing on page 9 4 Attach platforms to brackets and insert bolts but do not tighten bolts at this time except for where the fi...

Page 21: ...material since materials used often vary 1 Use images on the right side of this page to aid in the following steps 2 Drill three holes into each post 1 above the mounting plate at the bottom of the po...

Page 22: ...ed here are recommendations and local soil types and frost lines may require a deeper and or wider footing depth If that s the case you must add more blocking material to accommodate the deeper footin...

Page 23: ...t this time you can continue the installation here ATTACH JEEP 1 Slide Jeep body 01 04 01 onto posts 1 2 and slide until the bottom of the jeep until there is no gap between it and the platform a NOTE...

Page 24: ...4 01 102 m10x30 rounded bolts through the frame and into the factory installed nuts in the posts Do not tighten completely these bolts until the entire playground has been installed 2 Repeat step one...

Page 25: ...oles on the platform through the three mounting holes on the slide d Once the holes have been correctly marked on the side of the platform drill through the platform using a 1 2 drill bit It is import...

Page 26: ...l connect to the slide as described below It will mount in ground just like the main posts do as described in the post extension section at the beginning of this instruction booklet 2 Place the ground...

Page 27: ...he ground can be found in surface mount and extension post sections at the front of this instruction booklet Do not completely tighten hardware until the entire climber is installed 1 Place the ground...

Page 28: ...a nut H 04 07 018 to secure it DO NOT TIGHTEN OR ATTACH BOLT COVER CAP AT THIS TIME Repeat for the rest of the holes 11 Attach Climber to connection pieces by first ensuring the climber is positioned...

Page 29: ...window by inserting bolts H 04 01 02 through the handhold jeep and into the factory installed nuts on posts 1 2 Once in position it is ok to tighten the bolts 2 Attach handhold YL EX 99 017 01 to post...

Page 30: ...this flat spot you need to drill a hole though the roof and post for each corner 3 Once the hole has been drilled you can secure the roof to the posts by inserting a bolt H 04 01 06 through a washer H...

Page 31: ...mounting the step into the ground you must first position the ground mounting metal YL EX 99 14 01 IG for the step YL EX 99 12 01 Position the step so that it is centered with the deck and also up aga...

Page 32: ...p H 02 04 047 and Flange h 02 04 083 to the required post by sliding the clamp over the flange and putting it into position over the factory installed nuts on the posts 2 Secure clamp and flange into...

Page 33: ...o You will need to level everything as you go You may also need to shim some of the posts up and brace some of the posts until final anchoring has taken place Once everything is level and secure tight...

Page 34: ...n between each platform 1 Position the kick plate between the first and second platform ensuring that the top of the kick plate does not extend above the top of the higher platform 2 Secure kick plate...

Page 35: ...3 1 15 35 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION...

Page 36: ...MAINTENANCE Inspect area daily when in use for foreign objects that could cause injury or create a trip hazard Inspect all components for damage and contact you distributor if replacement parts are n...

Page 37: ...3 1 15 37 901 801 EXPLORER INSTALLATION INSTRUCTION INSTALLATION INSTRUCTION This page was intentionally left blank...

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