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7
STEP 1:
Incline Rail & Console Mast
1. Slide the Incline Rail Assembly
(2)
into the U channel of the Main Frame
(1)
.Be very careful not to
damage the wires that exit each part.
2. Connect the Incline Rail Assembly
(2)
horizontally to the U channel of the Main Frame
(1)
with two Hex
Head Bolts
(104)
, two Flat Washers
(137)
, and two Nyloc Nuts
(130)
. Secure it vertically with four Hex
Head Bolts
(185)
, four
Split Washers
(151)
, four
Flat Washers
(142)
, and four Star Washers
(154)
.Tighten using the Wrenches provided (
155
&
158
).
3. Connect the Incline Motor wires (
46
&
47
) to the wiring harness & black wire that exits the Incline Rail
Assembly
(2)
. Push the excess cable inside the U channel.
4. Locate the Console Mast
(12)
and Console Mast Cover
(72)
; slide the Cover onto the mast as far as it
will go. Make sure the Console Mast Cover
(72)
is facing the correct way.
5. At the top opening of the Main Frame
(1)
, there is a
Hand Pulse Cable
(53)
tied to a twist tie wire. Feed
the twist tie wire and
Hand Pulse Cables
(53)
into the bottom of the Console Mast
(12)
and out of the
opening at the top.
6. Install the Console Mast
(12)
into the receiving bracket on the top of the Main Frame
(1)
. Be extremely
careful not to pinch the cables between the tubing. If the cable gets pinched, this may affect the
electrical functions of the console.
NOTE:
there is one bolt already installed in the receiving bracket
that will engage with the slot at the bottom of the Console Mast. This needs to be tightened last, after
the three other Console Mast bolts.
7. Place a Split Washer
(152)
onto the Hex Head Bolt
(105)
and hand tighten through the left side of the
Console Mast. Place a Curved Washer
(153)
onto each Hex Head Bolt
(103)
and thread both into the
front of the Console Mast tube. Fasten these front bolts as tight as possible with the Wrench
(155)
.
Next firmly tighten the two left side bolts with the same wrench.
8. Connect the two Hand Pulse Cables
(53)
, Resistance Cable
(55)
, and
Incline Cable
(56)
to the back of
the console
(43)
. Do not force the connectors; they will only fit one way and are different sizes to
prevent confusion. Store the excessive cable in the Console Mast tube
(12)
.
9. Attach the Console
(43)
to the bracket of the Console Mast tube with four Phillips Head Screws
(116)
.Tighten the screws with the Phillips Head Screw Driver
(157)
.
HARDWARE
#137.
3/8" × 19 × 1.5T
Flat Washer
(2 pcs)
#153.
3/8" × 23 × 2T
Curved Washer
(2 pcs)
#142.
5/16" × 20 × 1.5T
Flat Washer
(4 pcs)
#152.
3/8" × 2T
Spilt Washer
(1 pc)
#116.
M5 × 10m/m
Phillips Head Screw
(4 pcs)
#105.
3/8" × 2-1/4"
Hex Head Bolt
(1 pc)
#103.
3/8" × 3/4"
Hex Head Bolt
(2 pcs)
#185.
5/16" × 2-1/4"
Hex Head Bolt
(4 pcs)
#104.
3/8" × 1-1/2"
Hex Head Bolt
(2 pcs)
#151.
5/16" × 1.5T
Split Washer
(4 pcs)
#154.
Ø
5/16"
Star Washer
(4 pcs)
#130.
3/8" × 7T
Nyloc Nut
(2 pcs)
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