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IM-P661-02-US 

TES Issue 2

3

In addition to putting your personnel at risk of death or serious harm, failure to 

comply with the instructions, recommendations and guidance set out in this document 

may jeopardise your warranty rights. Further, use of the product(s) otherwise than 

in accordance with this document will be undertaken entirely at your own risk. To 

the fullest extent legally permitted, Spirax Sarco excludes all responsibility and 

liability for any and all loss or damage caused in the event that the practices and 

procedures detailed in this document have not been followed. 

Safe operation of this product can only be guaranteed if it is properly installed, commissioned, 

used and maintained by qualified personnel (see Section 1.11) in compliance with the operating 

instructions. General installation and safety instructions for pipeline and plant construction, 

as well as the proper use of tools and safety equipment must also be complied with. 
Note: This document refers only to the mechanical installation and commissioning of the 

Spirax SpiraHeat

TM

 packaged heat exchange system and should be used in conjunction with 

the relevant IMIs for the other system components and supplementary safety information 

for all the system components. 

Warning - Lifting 

The Spirax SpiraHeat

TM

 unit should be lifted by a suitable forklift truck, from the base, placed 

in position and securely bolted to the floor. 
On no account is the Spirax SpiraHeat

TM

 unit to be lifted by any other part, other than the 

base. 
Note: Sufficient space should be provided around the systems location to allow access for 

maintenance. 

Warnings - General:

 

1.  This product is designed and constructed to withstand the forces encountered during 

normal use. 

2.  Use of the product for any purpose other than its intended use could cause damage to 

the product and may cause injury or fatality to personnel. 

3.  Before any installation or maintenance procedure, always ensure that all primary steam 

and condensate return lines and secondary water lines are isolated. 

4.  Ensure any residual internal pressure in the system or connecting pipework is carefully 

relieved. 

5.  Allow hot parts to cool before commencing work, to avoid the risk of burns. 
6.  Always wear appropriate safety clothing before carrying out any installation or 

maintenance work. 

7. This product is not fitted with a high limit temperature or pressure switch. In the event 

of a failure of the control system or components within the product, secondary side 

water could be heated to temperatures above the set point. The risks associated with 

this should be assessed during installation as part of the system’s integration. The hot 

water system into which this product is installed should have appropriate safety systems 

installed to mitigate any risk. 

An independent high limit temperature safety device should be integral to the overall 

system into which the SpiraHeat is installed. Electrical provisions have been made for 

an appropriate control device to be connected to the product should this be required, 

please see Section 3.5.

  

1. Safety information

Summary of Contents for SpiraHeat

Page 1: ...duct information 3 Installation 4 Commissioning 5 Fault finding 6 Maintenance Copyright 2019 Printed in US Spirax SpiraHeatTM Heating System Process Controller Based Compact Heat Transfer System Insta...

Page 2: ...the scope of the legitimate operation of the product or device No other right is granted under this licence In particular and without prejudice to the generality of the foregoing the Work s may not b...

Page 3: ...piraHeatTM unit to be lifted by any other part other than the base Note Sufficient space should be provided around the systems location to allow access for maintenance Warnings General 1 This product...

Page 4: ...esses and take adequate precautions to minimise them v Remove protection covers from all connections and protective film from all name plates where appropriate before installation on steam or other hi...

Page 5: ...g personnel should be trained in the correct use of the product according to the Installation and Maintenance Instructions Where a formal permit to work system is in force it must be complied with Whe...

Page 6: ...red and pressure tested ready for installation 2 General product information The Spirax SpiraHeatTM unit consists of the following core items refer to Figure 1 and 2 A Heat exchanger B Pneumatic or el...

Page 7: ...res IP rating IP54 Excluding some EL option systems which are reduced to IP31 2 3 How to order All systems are designed for the required heat load with controls to suit the application The best way of...

Page 8: ...safety valve to protect any lower pressured equipment on either the hot or cold side of the plate heat exchanger is strongly recommended Spirax Sarco supplies a range of traps strainers separators saf...

Page 9: ...t isolation valve output 24 Vac PT100 temperature sensors 3 wire 3 5 Electrical connections The following are available for customer connection to the Spirax SpiraHeatTM system if required Volt free c...

Page 10: ...An initial valve stroke check should be carried out to ensure free movement of the valve stem 1 For the electric actuated control valve use the manual override on top of the actuator to raise and lowe...

Page 11: ...ust be purchased separately to the controller It has the following order code ITOOLS NONE USB XXXXX Fig 8 CPI Clip on connector To be able to use the CPI Clip on connector its driver must be installed...

Page 12: ...eurotherm com products temperature controllers config software eurotherm itools 4 2 2 Communicating with the controller using the CPI Clip on connector 4 2 2 1 Connect the EPC3008 to the PC using the...

Page 13: ...roller with connected clip on connector 4 2 2 2 When you connect the cable to the controller it should power up Open the iClone software and select scan from the toolbar Fig 13 iClone software icon Fi...

Page 14: ...window will appear Set it up as follows and click OK Fig 15 Enable background Scan 4 2 2 4 A connection with the controller should be established and the controller s ID should appear in the main win...

Page 15: ...ow in order to upload the configuration file 4 2 3 1 Select Load from the main toolbar and navigate to the uic file on your PC Fig 17 Opening the configuration file 4 2 3 2 Acknowledge the warning and...

Page 16: ...mmable controllers 4 3 Timers settings The T1 timer starts when the SpiraHeatTM is set to run The T1 timer relay opens the main isolation valve prior to starting the EPC3008 controller This allows the...

Page 17: ...fuse F1 PT100 signal not reading correctly Field wiring fault Check termination of 3 wire PT100 terminals and PT100 head Faulty PT100 Check compensated resistance No hot water Isolation valve failed...

Page 18: ...n systems where there is continual make up water there is a risk of scale formation The extent of the scale will depend largely upon the water quality which varies greatly from area to area A test con...

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