Spirax Sarco M70i ISO Installation And Maintenance Instructions Manual Download Page 4

IM-P173-01-EN-ISS1 

CMGT

4

1.6 The system

Consider the effect on the complete system of the work proposed. Will any proposed 

action (e.g. closing isolation valves, electrical isolation) put any other part of the 

system or any personnel at risk? 

Dangers might include isolation of vents or protective devices or the rendering 

ineffective of controls or alarms. Ensure isolation valves are turned on and off in 

a gradual way to avoid system shocks.

1.7 Pressure systems

Ensure that any pressure is isolated and safely vented to atmospheric pressure. 

Consider double isolation (double block and bleed) and the locking or labelling of 

closed valves. Do not assume that the system has depressurised even when the 

pressure gauge indicates zero.

1.8 Temperature

Allow time for temperature to normalise after isolation to avoid danger of burns.

If parts made from PTFE have been subjected to a temperature approaching 260 °C 

(500 °F) or higher, they will give off toxic fumes, which if inhaled are likely to cause 

temporary discomfort. It is essential for a no smoking role to be enforced in all areas 

where PTFE is stored, handled or processed as persons inhaling the fumes from 

burning tabacco contaminated with PTFE particles can develop 'polymer fume fever'.

1.9 Tools and consumables

Before starting work ensure that you have suitable tools and/or consumables 

available. Use only genuine Spirax Sarco replacement parts.

1.10 Protective clothing

Consider whether you and/or others in the vicinity require any protective clothing 

to protect against the hazards of, for example, chemicals, high/low temperature, 

radiation, noise, falling objects, and dangers to eyes and face.

1.11 Permits to work

All work must be carried out or be supervised by a suitably competent person.

Installation and operating personnel should be trained in the correct use of the 

product according to the Installation and Maintenance Instructions.

Where a formal 'permit to work' system is in force it must be complied with. Where 

there is no such system, it is recommended that a responsible person should know 

what work is going on and, where necessary, arrange to have an assistant whose 

primary responsibility is safety.

Post 'warning notices' if necessary. 

1.12 Handling

Manual handling of large and /or heavy products may present a risk of injury. Lifting, 

pushing, pulling, carrying or supporting a load by bodily force can cause injury 

particularly to the back. You are advised to assess the risks taking into account 

the task, the individual, the load and the working environment and use the appropriate 

handling method depending on the circumstances of the work being done.

Summary of Contents for M70i ISO

Page 1: ...ion 4 Commissioning 5 Operation 6 Maintenance and Spare parts Copyright 2018 Printed in GB IM P173 01 EN ISS1 CMGT 1820050 3 M70i ISO and M80i ISO Stainless Steel Ball Valves for Sanitary Systems Inst...

Page 2: ...with 1 1 Intended use Referring to the Installation and Maintenance Instructions name plate and Technical Information Sheet check that the product is suitable for the intended use application The pro...

Page 3: ...of fluid flow iv Spirax Sarco products are not intended to withstand external stresses that may be induced by any system to which they are fitted It is the responsibility of the installer to consider...

Page 4: ...an develop polymer fume fever 1 9 Tools and consumables Before starting work ensure that you have suitable tools and or consumables available Use only genuine Spirax Sarco replacement parts 1 10 Prote...

Page 5: ...and Maintenance Instructions this product is recyclable and no ecological hazard is anticipated with its disposal providing due care is taken with the exception of PTFE PTFE Can only be disposed of b...

Page 6: ...Pressure Equipment Directive PED and carry the mark when so required Certification These products are available with the following certification Material certification to EN 10204 3 1 Elastomer FDA US...

Page 7: ...uses 6 x studs enclosing the body section Fig 1 M70i ISO 1 1 and 2 2 2 Sizes and pipe connections M70i 1 1 and 2 Sanitary clamp ASME BPE Extended O D tube weld ends ETO ASME BPE M80i 2 3 and 4 Sanitar...

Page 8: ...600 700 2 3 Pressure temperature limits Temperature C Pressure bar g M70i ISO Temperature C Pressure bar g M80i ISO Temperature F Pressure psi g Temperature F Pressure psi g Steam saturation curve Ste...

Page 9: ...ressure for saturated steam service M70i ISO Virgin PTFE TFM 1600 7 0 bar g 101 psi g Mineral filled PTFE 8 5 bar g 123 psi g M80i ISO Virgin PTFE TFM 1600 7 0 bar g 101 psi g TMO Maximum operating te...

Page 10: ...e that all dirt which may have accumulated in the valve during storage is removed before installation maintain cleanliness during installation since the introduction of dirt can result in damage to th...

Page 11: ...ure that the system is fully functioning Carry out tests on any alarms or protective devices 5 Operation The valve is operated manually by a handle Special care must be taken to ensure that the moveme...

Page 12: ...tenance work can be carried out without removing the complete ball valve from the pipeline Remove the two upper nuts and bolts see Table 1 for item no and loosen the lower two The complete body assemb...

Page 13: ...utline Parts drawn in a grey line are not supplied as spares M70i ISO Seat and seal set 5 6 16 18 M70i CF ISO Seat and seal set with cavity filler 5 6 15 16 18 How to order spares Always order spares...

Page 14: ...place stem seals Remove the body as described in Section 6 2 Make sure the valve is in Closed position Remove the stem nut 10 Remove the handle 12 and the lock washer 9 Remove the compression nut 8 Re...

Page 15: ...cavity filler is shown 6 3 4 Reassembly Reassemble in reverse order to the instructions given above The securing bolts and nuts 14 should be tightened to the recommmended torques shown in Table 1 Aft...

Page 16: ...hrust washer 5a 6 11 16 18 19 How to order spares Always order spares by using the description given in the column headed Available spares and state the size and type of ball valve Example 1 Integrate...

Page 17: ...the body as described in Section 6 2 Make sure the valve is in Closed position Remove the stem nut 10 Remove the handle 12 and the lock washer 9 Remove the compression nut 8 Remove the Belleville wash...

Page 18: ...he securing bolts and nuts 14 should be tightened to the recommmended torques shown in Table 1 page 12 After 24 hours in service retighten body bolts 19 5 5a 11 6 16 The 2 unit has 4 x bolts nuts and...

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