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XX0812, XX0812/L Clutch

XX0812, XX0812/L Clutch

General maintenance

Full Servicing

XX0812

how to use

pages 14-15

installation

pages 20-21

spares

pages 34-35

General maintenance:

Three Simple Steps – flush, drain and lubricate

1.

  The internal mechanism should be regularly flushed out with fresh   

  water through the end bullseyes, and the handle pivot area.

2.

  Check that the lower ‘drainage’ holes in both end mouldings are clear  

  of any debris. This will help reduce the accumulation of any rope debris 
  building up inside the product.

3.  

Lubricate handle pivot areas with a silicone grease. Unless this simple  

  procedure is carried out regularly, the specified performance will not be 
  achieved. Take care not to contaminate rollers or jaw surfaces with any  
  lubricant.

Note  :

  Any  decrease  in  performance  is  usually  caused  by  lack  of 

maintenance and servicing. The XX0812 relies on the smooth running of 
2 sets of roller bearings for maximum performance. The rollers and their 
‘running’ surfaces must remain as clean as possible.

Removal from deck

If  removing  the  XX0812  from  the  deck,  care  must  be  taken  to  ensure 
the  fasteners  do  not  damage  the  internal  mechanism  and  plastic  rear 
moulding. 

Do not hammer from below.

Watch the XX Servicing Video at 

www.spinlock.co.uk

Full servicing and Jaw Replacement:

The  clutch  should  be  given  a  thorough  service  periodically  to  ensure 
maximum  performance  is  maintained.  The  clutch  mechanism  is  fully 
accessible whilst attached to the deck - even with other clutches banked 
alongside - by the following steps.

If upgrading jaws from a Pre 2010 XX0812, then part 

XX-Kit

 is required. 

See

  www.spinlock.co.uk

  for  full  upgrade  instructions,  including  video 

from the Pre 2010 Model.

1.

  Remove the rope from the clutch.

2.

  For Lock Open Versions, ensure the lock open latch is in the 

  down position.

3.

 Lift handle 50mm to gain access to the M5 Allen screw on the top   

  surface that retains the rear moulding. Remove this screw.

4.

 Hold rear cover at top and rotate and pull out from the top.

5.

 Pull the complete rear moulding and jaw assembly free from the body.

Summary of Contents for X0812

Page 1: ...h for side mounting starboard XX0812 HP XX powerclutch for side mounting port ZS Jammer ZS Open Jammer ZS Rope Sense Alloy ZS0810 ZS1214 ZS1618 Carbon ZS1014C ZS1014B supplied ready for bonding ZS1618...

Page 2: ...eatment 47 Special Projects Team and customer support 48 49 Introduction 52 Performance 53 55 Mode d emploi Coinceurs ZS Alloy et ZS Carbon 56 57 Coinceurs ZS Open 58 59 Commutateur de verrouillage ar...

Page 3: ...lyester Vectran HMPE Dyneema Spectra or PBO cannot be gripped on standard jaws unless blended with polyester The cover is a close fit on the core with an interface layer or fibre coating Nominal secti...

Page 4: ...10 4 x M10 Not supplied see page 30 Not supplied see page 30 6 x M6 6 x M6 use A4 70 6 x M8 use A4 70 Use ZS1014B ZS1618C 16 18mm 5 8 11 16 6000kg 13230lbs 1 15kg 2 5lbs 1 517kg 6 x M10 Use ZS1618B ZS...

Page 5: ...h Before easing load off winch release the latch in the handle and push the jaws forward onto the rope Continue to apply firm pressure on the handle as the load is eased off the winch onto the jammer...

Page 6: ...jaw latch 4 Carefully release the original loaded line from winch so the strop and ZS OPEN jammer take the load Releasing the ZS Open Jammer The ZS Open Jammer is released by holding the handle and s...

Page 7: ...to use the ZS RLB contact the Special Projects Team for assistance in modifying older products Step 1 The start position ZS RLB closed trip line slack and ZS Jammer loaded Step 2 Open the ZS RLB to p...

Page 8: ...runs freely through the XX 2 When the latch is pushed DOWN with the handle closed the line is held secure 3 To release the line the handle can then be opened OR 4 With the handle in the closed positi...

Page 9: ...e to the winch is greater than 10 degrees fit lead blocks or organisers aft of the jammers Contact the Special Projects Team for details of our TS High Load Aft Organiser If fitting to the deck instal...

Page 10: ...page 22 3 Thread the control line through the spring and rear blockand fasten the rear block into place 4 With the control line cut to approximately the correct length splice the control line to the...

Page 11: ...can now be ground off To access the fasteners The XX0812 is supplied fitted with High Tensile A4 80 stainless steel hex head fasteners so access is unlikely to be needed If you want to fit your own f...

Page 12: ...ve rear block Pull out the handle and jaw assembly For ZS OPEN Open the sideplate to allow removal of the jaw assembly compress jaws together to extract sideways ZS Alloy ZS Carbon and ZS Bonded All C...

Page 13: ...maximum performance The rollers and their running surfaces must remain as clean as possible Removal from deck If removing the XX0812 from the deck care must be taken to ensure the fasteners do not da...

Page 14: ...ement of link plates pins in jaws Release Pin located centrally in top jaw Check for any signs of surface wear Clutch Body flush clean inside paying particular attention to the upper and lower roller...

Page 15: ...mooth Jaw Grip Surfaces clean off any rope debris Check for excessive wear on the grip surface If the black anodised surface has aluminium showing through replace with a new XX Jaw Assembly Jaw Linkpl...

Page 16: ...o Latch Lever diagram 2 7 Insert Latch assembly into rear moulding from rear diagram 3 8 Insert jaw spring ends into latch lever support such that the spring coils align with holes in latch support 9...

Page 17: ...s for smooth running and minimum friction ZS Alloy Custom Colours to match hull deck or spar Handles Engraved with line application Remote release system ZS Carbon Custom Colours to match hull deck or...

Page 18: ...214 ZS1214 Alloy Mounting Plate ZS MNT1618 ZS1618 Alloy Mounting Plate ZS MNT1014C ZS1014C Alloy Mounting Plate ZS MNT1618C ZS1618C Alloy Mounting Plate ZS MNT1824C ZS1824C Alloy Mounting Plate ZS RLB...

Page 19: ...0 10 Tonne load cell with inbuilt read out ZS LCW 5 5 Tonne Wireless load cell no read out Including USB aerial and PC software ZS LCW 10 10 Tonne Wireless load cell no read out Including USB aerial a...

Page 20: ...ions To ZERO press and hold the POWER button and release when Zer appears on screen Overload If the screen flashes OL in any mode the unit has experienced a significant overload and will require re ca...

Page 21: ...ard Improper mounting and use can result in inaccurate results and damage Technical Data Sampling Rate TRACKING mode 18Hz PEAK mode 10Hz Max Error Band Linearity 0 2 full range Proof Load 150 of rated...

Page 22: ...eries in as new condition Replace the plastic battery cover and carefully locate the 2 bolts before screwing evenly until the seal is compressed an even amount all round DO NOT OVER TIGHTEN THE SCREWS...

Page 23: ...ttings menu under Select Log Directory You may wish to create a specific file for this data The unit is now ready for use Operation Plug in the USB aerial Open the Rope Sense program After a short tim...

Page 24: ...ne from abrasion damage Independent testing has shown that coating in RP25 impregnates the rope cover and core giving significant gains in a working life and grip without reducing the flexibility of t...

Page 25: ...or racing syndicates Modifications to standard products for specific applications Load and Rope testing for an optimum specification Email spt spinlock co uk Spinlock Ltd 41 Birmingham Road Cowes Isle...

Page 26: ...toute s curit solidement et sans les ab mer Bloquer XX XX0812 XX0812 L XX0812 S XX0812 LS XX0812 HS XX0812 HP Coinceur ZS Coinceur Amorible ZS Open Alloy ZS0810 ZS1214 ZS1618 Carbon ZS1014C ZS1014B ZS...

Page 27: ...nt maintenus par les m choires standard que s ils sont m lang s du polyester La gaine doit tre bien serr e sur l me Les zones surgain es doivent tre tendues correctement et les pissures de forme r gul...

Page 28: ...M10 4 x M10 Not supplied see page 30 Not supplied see page 30 6 x M6 6 x M6 use A4 70 6 x M8 use A4 70 Use ZS1014B ZS1618C 16 18mm 5 8 11 16 6000kg 13230lbs 1 15kg 2 5lbs 1 517kg 6 x M10 Use ZS1618B Z...

Page 29: ...sous tension en utilisant le winch Avant de lib rer le winch rel chez la s curit de la poign e et poussez les m choires vers l avant pour les mettre en contact avec le cordage Maintenez la pression s...

Page 30: ...hant la s curit de la m choire 4 Rel chez avec pr caution le bout initialement sous tension de fa on ce que la charge de travail soit report e sur l estrope et le coinceur ZS OPEN Ouverture du Coinceu...

Page 31: ...el et des bouts Les anciens mod les de coinceurs ZS de cette gamme peuvent tre modifi s pour utiliser le ZS RLB tape 1 Position de d part le ZS RLB est ferm la ligne de rappel d tendue et le coinceur...

Page 32: ...e autour d un winch avant de le larguer Utilisation du bloqueur XX0812 L Lock Open 1 Avec le verrou en position HAUTE le bout passe librement dans le XX 2 Lorsque le verrou est ramen vers le BAS et la...

Page 33: ...enter le cordage entre le coinceur et le winch Pour plus de d tails sur nos bo tes r as TS contacter le Special Project Team Si vous devez installer les coinceurs sur le pont de votre bateau positionn...

Page 34: ...laire 3 Faites passer la ligne de contr le par le ressort et l ensemble bloc arri re ressort et fixez le bloc arri re en place 4 Apr s avoir coup la ligne de contr le la bonne longueur approximativeme...

Page 35: ...t vous pouvez maintenant d couper rectifier l exc s de longueur des vis Pour acc der aux fixations le XX0812 est dot de vis m caniques haute r sistance A4 80 t te hexagonale il n est pas n cessaire d...

Page 36: ...m choires Pressez sur les m choires l une contre l autre pour les extraire sur le c t ZS Alloy ZS Carbon et ZS Bonded V rifiez toute usure excessive sur la surface des m choires en contact avec le co...

Page 37: ...lements Les rouleaux et leurs surfaces de course doivent rester aussi propres que possible Retrait du XX du pont S il est n cessaire de retirer le XX0812 du pont veillez ce que les fixations n endomma...

Page 38: ...e situ au centre dans la m choire sup rieure Recherchez tout signe d usure en surface Bo tier du bloqueur rincez l int rieur avec une attention particuli re aux surfaces des roulements sup rieurs et i...

Page 39: ...s de cordage V rifiez les traces d usure excessive sur les surfaces en contact avec les bouts Si la surface noire anodis e laisse appara tre des traces d aluminium remplacez le tout par un nouveau blo...

Page 40: ...re depuis l arri re sch ma 3 8 Ins rez les extr mit s des ressorts de la m choire dans le support du levier du verrou de sorte que les bobines des ressorts s alignent avec les trous du support 9 Pouss...

Page 41: ...onctionnement r gulier avec un minimum de friction Coinceur ZS Aluminium Couleurs sur mesure pour tre assorties la coque au pont ou au gr ement Poign es grav es au nom de chaque cordage Syst me de lar...

Page 42: ...MNT1214 ZS1214 Platine de fixation en alliage ZS MNT1618 ZS1618 Platine de fixation en alliage ZS MNT1014C ZS1014C Platine de fixation en alliage ZS MNT1618C ZS1618C Platine de fixation en alliage ZS...

Page 43: ...affichage int gr ZS LCW 5 cellule de charge 5 tonnes sans fil et sans affichage Inclut antenne USB et logiciel PC ZS LCW 10 cellule de charge 10 tonnes sans fil et sans affichage Inclut antenne USB e...

Page 44: ...Modifications des produits standards pour tout usage sp cifique Tests de charges et de cordages Poign es grav es au nom de chaque cordage Email spt spinlock co uk Spinlock Ltd 41 Birmingham Road Cowe...

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