SPIERINGS SK375-AT3 Manual Download Page 3

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SK375-AT3
Explanation of the used symbols
Truck

SPIERINGS MOBILE CRANES USER MANUAL V 0.0

III

Nov

l e

Explanation of the used symbols

Information!

Toxic substances!

Wear safety glasses!

Dangerous for hands!

Wear safety gloves!

Do not come in turning radius!

Wear safety shoes!

Corrosive substances!

Wear a helmet!

Electric voltage!

Wear a safety harness!

Environmental hazard!

Check / test!

Caution!

Incorrect!

Danger of slipping!

Good!

Threat to circulation!

Conditions

Fire hazard!

Summary of Contents for SK375-AT3

Page 1: ...descriptions and maintenance instructions are given in the maintenance section of this manual 2014 Copyright Spierings Mobile Cranes All rights reserved No part of this publication may be reproduced o...

Page 2: ...rator driver must strictly comply with the instructions in the manual and possible additions thereto The user operator driver must keep strictly to the lifting specifications as indicated on the Spier...

Page 3: ...ion of the used symbols Information Toxic substances Wear safety glasses Dangerous for hands Wear safety gloves Do not come in turning radius Wear safety shoes Corrosive substances Wear a helmet Elect...

Page 4: ...and engine cowling 2 9 2 4 2 Right hand engine cowling 2 9 2 5 Outriggers 2 10 2 6 Work lamps 2 11 2 7 Storage box 2 11 2 8 Storage box fibre glass pads 2 11 2 9 Truck ladder 2 11 2 10 Side view camer...

Page 5: ...ystem 4 19 4 8 2 Parking brake 4 20 4 8 2 1 Parking brake as an emergency brake 4 21 4 8 3 Engine brake 4 21 4 8 4 Retarder 4 22 4 8 5 Bremsomat 4 23 4 9 Stop 4 24 4 9 1 Turn off diesel engine 4 24 4...

Page 6: ...em 5 2 5 2 Maintenance truck after commissioning 5 3 5 2 1 First service truck 5 3 5 3 Maintenance schedule truck 5 4 5 3 1 Maintenance schedule diesel engine truck 5 5 5 3 2 Maintenance schedule driv...

Page 7: ...13 7 13 Rotaflares 7 14 7 14 Work lamps 7 15 8 Hydraulic system 8 1 8 1 Hydraulic tank 8 1 8 1 1 Checking oil level 8 2 8 1 2 Topping up oil 8 2 8 1 3 Analysing oil 8 2 8 1 4 Refreshing oil 8 3 8 2 H...

Page 8: ...e truck 10 13 10 4 Fuel system diesel engine truck 10 13 10 4 1 Checking fuel system 10 14 10 4 2 Fuel tanks 10 14 10 4 3 Fuel pre filter water separator 10 15 10 4 3 1 Draining water separator 10 15...

Page 9: ...13 1 Automatic lubrication system truck 13 1 13 1 1 Grease pump 13 1 13 1 2 Timer 13 2 13 1 3 Lubrication points central lubrication system 13 3 13 2 Manual lubrication truck 13 4 13 2 1 Retractable...

Page 11: ...rt Picture 1 1 shows the measurements of the SK375 AT3 with the AT4 carriage The measurements given are the overall dimensions axle bases and turning circle see also picture in the Annexes 1 1 Dimensi...

Page 12: ...see 3 9 5 Keys control panel steering system and Chapter 12 Steering system 1 3 1 Road steering Axle 1 is mechanically steered with the steering wheel axle 2 remains rigid axle 3 is hydraulically stee...

Page 13: ...ure 1 2 left Stamped in the right hand frame girder in front of the first axle Picture 1 2 right In case there is help needed from ITS International Truck Service of DAF Trucks N V the chassis number...

Page 15: ...see 2 4 1 Left hand engine cowling E Crane platform F Truck ladder see 2 9 Truck ladder G Storage box fibre glass pads see 2 8 Storage box fibre glass pads H Storage boxes see 2 7 Storage box I Batter...

Page 16: ...hatch crane cab E General key Electrical cabinet Control panel control cabinet F Key fuel tank G Key operated selector switch Key operated selector switch full reduced outrigger base I Cross key Left...

Page 17: ...Battery charger remote control batteries see 3 6 Battery chargers remote control batteries G Steering wheel H Control panel see 3 9 Control panel I Windscreen wipers see 3 9 Control panel 42 Control l...

Page 18: ...se box is located at the co driver s side of the truck cab under the cover of the dashboard Open fuse box 1 Remove the two turning knobs at the front of the cover 2 Open the cover the cover can be fix...

Page 19: ...ral console The central console Picture 2 5 and Picture 2 6 situated between the driver s seat and the co driver s seat Central console at driver s side A Pressure gauge oil pump B Cigarette lighter C...

Page 20: ...e consists of Picture 2 6 D Diagnostic connector steering system E Buckle clusure F Power socket 230 V voltage only at running crane generator G 12 V connector H Switch electrically operated window at...

Page 21: ...es transfer case neutral and ABS reset H Control module retarder under cover black block at the window I Control module gearbox under cover metallic block at the window J Wake up relay not in picture...

Page 22: ...bile Cranes All rights reserved The engine compartment is divided into the following sections A Left hand cover B Left hand cover plate C Right hand cover plate D Right hand cover 1 Left hand engine c...

Page 23: ...be found A Hydraulic tank B Filler neck engine oil C Hydraulic coarse filter D Dipstick engine oil E Hydraulic fine filter 2 4 2 Right hand engine cowling At the right hand engine cowling Picture 2 1...

Page 24: ...he outrigger pad holders E can be used as support to step on the outrigger beam In transport mode the outrigger plate F must be pushed over outrigger plate guide H The outriggers can be operated from...

Page 25: ...see Picture 2 12 point A After adjusting fix the work lamp by turning the knob clockwise 2 7 Storage box There are storage boxes mounted at both sides of the truck between the 2 nd and 3 rd axle 2 8 S...

Page 26: ...SK375 AT3 Introduction to the truck Truck 2 12 SPIERINGS MOBILE CRANES USER MANUAL V 0 0 Nov 2014 Changes and typographical errors reserved 2014 Spierings Mobile Cranes All rights reserved...

Page 27: ...oor key Open turn the door key in the direction of the front of the vehicle Lock turn the door key in the direction of the rear of the vehicle Windows The doors are provided with electrical operated w...

Page 28: ...h seats are provided with an integrated seat belt see Picture 3 1 Driver s seat A Inertia reel seat belt B Seat belt D Back adjustment E Chair seat adjustment F Transfer lift G Tilting the seat H Heig...

Page 29: ...red position by pushing the seat Release the lever F Transfer lift Lever downwards when seat is in driving position seat will go to its lowest position Lever upwards when seat is lowered seat will go...

Page 30: ...ions properly 3 Release the seat belt Check seat belts Check the seat belts for wear Check its operation by jerking the belt from its winding mechanism The belt must be locked immediately Have the loc...

Page 31: ...nds To prevent sunlight from blinding a sun blind is mounted above the windscreen for both the driver and the co driver Pull down Pull down the blind with the joggle A in the middle of the blind Pictu...

Page 32: ...charging unit for the batteries of the remote controls is found at the left under the dashboard at the driver s side The batteries will always be charged even if the main switch truck is not enabled s...

Page 33: ...at the top 3 8 Fire extinguisher The fire extinguisher is situated behind the co driver s seat At the right side behind the control box in the crane cab there is a second fire extinguisher present CHE...

Page 34: ...4 Spierings Mobile Cranes All rights reserved 3 9 Control panel The control panel Picture 3 6 is located on the dashboard and to the right side of the driver Picture 3 6 CAUTION The switches and contr...

Page 35: ...ferential lock 3 Switch transfer case high low This switch enables the driver to switch to high or low gear Switch to road mode high hare when driving on public or paved roads Switch to off the road m...

Page 36: ...re is no indicator visible on the control panel 9 Switch work lamps at engine cowling Using this switch the work lamps at the rear of the engine cowling are switched on or off see 7 14 Work lamps 10 S...

Page 37: ...nders on the right hand rear move in or out simultaneously see 4 13 2 Axle height adjustment 17 Switch levelling Using this switch the truck will be levelled automatically the suspension cylinders are...

Page 38: ...5 2 2 Crane set up 22 Switch outrigger left hand rear in out Using this switch the outrigger on the left hand at the rear moves in or out see Crane manual 5 2 2 Crane set up 23 Switch outrigger right...

Page 39: ...witch door window driver s side This switch enables the driver to move the window at the driver s side up or down Operating the switch is only possible when the ignition is turned on 29 Switch door wi...

Page 40: ...metres driven and the mileage of the trip recorder are shown on the display below the speedometer The current time is also displayed Time can be set on the digital tachograph 37 Revolution counter The...

Page 41: ...to the tactile resistance the indicator lights will flash three times When the lever is pushed over the tactile resistance the indicator lights will flash until the steering wheel is turned back to t...

Page 42: ...Position 2 Screen wipers speed fast The screen wipers are only functioning when the ignition is turned on 7 Windscreen washers 3 7 Windscreen washer reservoir When the spring loaded switch Picture 3 7...

Page 43: ...uise control engine speed control is switched off spring returned LIM The variable vehicle speed limitation device is switched on move back to centre position to switch off the device 2 By pressing th...

Page 44: ...The four lower buttons have no function only the four upper buttons and the display are functional see 3 9 5 Keys control panel steering system Use the display to read out failures and for calibratin...

Page 45: ...M A Switch between Automatic and Manual mode S No function small Select one gear up big Select two gears up small Select one gear down big Select two gears down Rotary switch Picture 3 9 point B N Neu...

Page 46: ...he operation of the generator 56 Voltage meter generator This meter is required in the operation of the generator 57 Control panel generator By using these buttons the generator of the crane can be sw...

Page 47: ...light the vehicle need not to be stopped take corrective actions at the first opportunity Error message light red At a serious malfunction the error message light will be active always in combination...

Page 48: ...indicator or alarm lights are enabled Status X Active during first 3 seconds when ignition truck is switched on X Active when there is a serious malfunction in one of the systems STOP IMMEDIATELY The...

Page 49: ...General screen Differential indication screen see 3 9 2 2 Main screen Differential indication screen Information screen see 3 9 2 3 Main screen Information screen Switch 6 Main screen switch enables t...

Page 50: ...xplained Position Text line Fault 3C to 3F Communication fault in the Canbus system This message always appears in combination with one of the messages mentioned below 4C to 4F Communication fault wit...

Page 51: ...ifferential lock All transversal differential locks are activated X One or more transversal differential locks are activated or deactivated 3H Longitudinal differential lock All longitudinal different...

Page 52: ...ring system X X Malfunction in the steering system Read the fault on the control panel steering system Engine management X X Warning from engine management Read the fault on the main screen or use DAV...

Page 53: ...anel the differential indication screen Picture 3 13 can be called The differential indication screen shows an overview of the enabled transversal and longitudinal differential locks The transfer case...

Page 54: ...will disappear The passive error messages can then no longer be shown on the information screen The current error messages ACT keep coming back when they are not corrected A Time counter diesel engine...

Page 55: ...re shown The figure shows the current gear 1 to 12 Gearbox enabled in forward drive D and manual mode The figure shows the current gear 1 to 12 In manual mode the most ideal gear is advised This is re...

Page 56: ...appear The clutch is overloaded Clutch Load and the buzzer is active Stop directly with speeding up and switch back to a lower gear or put the gearbox in neutral N to eliminate the overload The clutch...

Page 57: ...oon as possible This prevents bigger problems with the gearbox System malfunction and STOP the buzzer is also active Major system malfunction stop the vehicle as soon as possible Continue driving is N...

Page 58: ...ting Spierings Mobile Cranes When a system malfunction occurs a 2 digit code appears in the display see Table 3 8 Message Description 2 digit error code 0 99 In this case error code 53 3 digit error c...

Page 59: ...erator 2 Turn the gearbox in neutral N On the display gearbox then N is displayed 3 Push the gear lever forward and keep it pressed that way 4 The stored error codes appear in turn on the display gear...

Page 60: ...Escape key ESC Exit an active menu Cancel an action without saving the settings To go back one character in an input field B Minus key To go back one menu item Reduce a value by 1 C Plus key To go fo...

Page 61: ...pending on the chosen steering program After pressing the Enter key for 3 seconds or when malfunctions occur The system is ready for use The system is on stand by the diesel engine is not running Star...

Page 62: ...Cranes All rights reserved Structure main menu control panel steering system Follow the steps to activate the main menu 1 Press the Enter key for 3 seconds READY stand by or alarm code will appear on...

Page 63: ...service 3 9 6 Malfunctions in het steering system Read malfunctions on the control panel steering Active malfunctions Active malfunctions always appear directly on the display of the control panel st...

Page 64: ...s the Enter key again for 2 seconds The main menu will be activated 3 Use the plus key and or the minus key to navigate to alarm memory 4 Press the Enter key once more The menu item alarm memory is ch...

Page 65: ...is chosen 5 Enter the log in code Entering is done by character to do this use the plus key and or minus key and confirm each character with the Enter key There is now logged in as manufacturer 6 Use...

Page 66: ...reen Flashes at operated direction indicator control lever left 42 on steering column C Direction indicators 2 green Flashes at operated direction indicator at a mounted buffer beam or trailer Malfunc...

Page 67: ...icture 3 20 point B and C no malfunctions of the lights Operating system signalling direction indicators On the system there are four lamps of 21 W each connected to the direction indicators per vehic...

Page 68: ...with ascending air yield Disable fan turn the rotary switch fully counterclockwise B Rotary switch circulating air outdoor air ratio More circulation turn the rotary switch counterclockwise More outdo...

Page 69: ...ir The oxygen percentage in the air can restore itself This can be done in the following ways Open temporarily a door window Using the switches door window driver s side and door window co driver s si...

Page 70: ...SK375 AT3 Operating the truck Truck 3 44 SPIERINGS MOBILE CRANES USER MANUAL V 0 0 Nov 2014 Changes and typographical errors reserved 2014 Spierings Mobile Cranes All rights reserved...

Page 71: ...in countries with rules according EEC axle loads higher than 12 tonnes for driving on public roads are not allowed CAUTION The driver of the vehicle shall at all times comply with the applicable dire...

Page 72: ...lant level on the main screen may not be active The symbols oil level on the main screen may not be active o Check if there is no engine oil leaking The symbol oil pressure on the main screen may not...

Page 73: ...onged and unacceptable powerful use of the brake The maximum temperature of the brake drums and brake discs may not exceed 200 C The breaking in period for the brake lining is normally approx 500 km C...

Page 74: ...2 75 m and driving height of 4 00 m Check if there are no protruded parts above the legally permitted length width and height 3 Check the tyres and the tyre pressure see 11 5 2 Tyre pressure 4 Check i...

Page 75: ...f Aeronautic warning lights off 12 Check if the transfer case is switched to on the road mode Check on the main screen if all longitudinal differential locks and transversal differential locks are dis...

Page 76: ...ght Running Lamps 3 Rear lights 4 Side marking lights 5 Contour lights 6 License plate lights 7 Control panel lighting 3 Enable the fog tail light by using switch fog tail light 4 Check if the fog tai...

Page 77: ...hicle the trailer lighting must be checked as well For more information see the documentation related to the trailer CAUTION The issues in this checklist are just briefly explained For further informa...

Page 78: ...t up 5 Check the control panel lights on the control panel 6 Check the instruments on the control panel 7 Check the coolant level of the diesel engine truck 8 Check the engine oil level of the diesel...

Page 79: ...dicators After turning on the ignition all indicators light up once Check if there are no defect indicators After the systems starts up the following indicators become active Indicator charging curren...

Page 80: ...axles flashes 1 Hz The symbols no air pressure in circuit 1 and 2 flash 1 Hz The symbol transfer case depending on state and setting Display control panel gearbox After turning on the ignition the ge...

Page 81: ...gauge of the coolant The red indicator may not be active if it is then the temperature of the coolant is higher than or equal to 110 C The symbol coolant level on the main screen may not be active The...

Page 82: ...The gearbox chooses the right gear depending on the following factors Driving resistance Mass of the vehicle State of the accelerator Vehicle speed Diesel engine speed Gear lever see Picture 4 3 point...

Page 83: ...and then releasing it again The gear lever springs back to the centre position Switch to automatic mode By pushing the gear lever once to the left in manual mode and releasing it again the automatic...

Page 84: ...is position to switch the gearbox to forward drive When switched from N to D the gearbox will choose a suitable acceleration if the diesel engine is running at idle speed or the vehicle is moving When...

Page 85: ...hen switched to DM the gearbox will only switch if the diesel engine runs at idle speed and the vehicle is not moving When the vehicle is moving then the gearbox will not switch Rotary switch on posit...

Page 86: ...gearbox determines the correct gear based on speed engine speed and the position of the accelerator 4 8 Brakes The vehicle can be stopped in any gear At a brief stop such as at a traffic light the acc...

Page 87: ...edal pushed in 2 Switch the gearbox to forward D by using the rotary switch 2 Release the parking brake Pull the lever and move it forwards 3 Release the brake pedal and push the accelerator gradually...

Page 88: ...d mirrors and the optional reverse drive camera check if there are no persons or objects behind the vehicle 5 Release the brake pedal and push the accelerator gradually The vehicle starts to move back...

Page 89: ...ome active The indicator status braking system on the control panel becomes active 4 8 1 1 Anti blocking system The service brake is equipped with an anti blocking system ABS This anti blocking system...

Page 90: ...he spring braking boosters to vent and the parking brake to be active The indicator status brake system on the control panel becomes active In the most backward position the parking brake lever will b...

Page 91: ...means of a valve The biggest braking performance will be in the range of 1 500 up to 2 100 rpm The braking effect decreases as the engine speed drops As long as the foot switch is pressed the engine...

Page 92: ...moving the right control lever from its centre position to position 1 to 3 Picture 4 4 point B the deceleration of the retarder can be set Always enable evenly with short intervals between the positio...

Page 93: ...he coolant temperature is higher than or equal to 110 C Measures to prevent high oil and coolant temperature Switch the gearbox one or more gears lower Switch the retarder to a lower position position...

Page 94: ...d when the engine has been used under a heavy load for an extended period of time to prevent overheating of the turbo and coolant 4 Remove the ignition key truck 4 9 2 Parking 1 Activate the parking b...

Page 95: ...long time during winter there is a risk of freezing water which has been accumulated in the tower of the crane Therefore put the vehicle in uphill position so the water can flow away 1 Enable switch...

Page 96: ...pring returned to centre position Activate cruise control Activating cruise control can be carried out in two different ways Picture 4 6 1 By moving the right control lever shortly in direction A or B...

Page 97: ...ontrol lever to or A or B X After pressing RES C X Speed out of range 30 kph 18 7 mph X X When using service brake X X When using parking brake X X When using engine brake X X When using retarder X X...

Page 98: ...ation device If the variable speed limitation device is activated the speed can be increased or reduces by moving the right control lever in direction A or B One short movement the speed increases red...

Page 99: ...ne speed control with 1 260 rpm spring returned D OFF Disable engine speed control spring returned to centre position Activate engine speed control Activate engine speed control can be done as follows...

Page 100: ...X When using engine brake X X 4 11 Uphill and downhill driving If the accelerator is released by a possible traffic situation while uphill or downhill driving it may occur that the automatic gearbox w...

Page 101: ...ed with a lock When using key fuel tank the filler neck will be locked For refuelling the next steps must be carried out 1 Use key fuel tank to open the lock turn the key clockwise 2 Turn the filler c...

Page 102: ...at the right side of the vehicle 2 Turn the blue screw cap counterclockwise and remove it 3 Refill the tank with AdBlue and support the refuelling nozzle to prevent the plastic filling pipe from brea...

Page 103: ...s dropped to point E Picture 4 11 the EAS system will be disabled On the main screen symbol EAS malfunction becomes active simultaneously with the yellow warning light on the control panel When this e...

Page 104: ...tax which were obtained at the purchase or use of this vehicle in the country of registration or use to be invalidated 4 13 Off the road driving 4 13 1 Axle load Take particular care when see Picture...

Page 105: ...cylinders for adjusting the axle height when sitting in the truck cab This feature is applicable when outriggering or switching to off the road mode when driving in rough terrain Picture 4 12 CAUTION...

Page 106: ...perated by the switches on the control panel Picture 4 13 A Switch all axles up down B Switch axle 1 up down C Switch axles 2 and 3 left hand rear up down D Switch axles 2 and 3 right hand rear up dow...

Page 107: ...are disabled and the suspension is locked Disabling the spring load happens under the following conditions Switch outrigger control is enabled The symbol outrigger control on the main screen is activ...

Page 108: ...rough terrain or when a low vehicle speed is desired e g at driving with an erected tower the transfer case can be switched to off the road gear Then the transfer case has a lower gear ratio CAUTION B...

Page 109: ...erential lock can be enabled so the longitudinal and transversal differentials will be locked The transfer case will also act as a longitudinal differential lock The differential indication screen on...

Page 110: ...t automatically disabled If the symbol longitudinal differential lock flashes not all longitudinal differential locks are enabled disabled See 3 9 2 2 Main screen Differential indication screen for an...

Page 111: ...ifferentials are not locked anymore The locks of the transversal differentials will be disabled The symbol transversal differential lock on the main screen flashes till all transversal differentials a...

Page 112: ...gitudinal differential lock enables automatically The symbol longitudinal differential lock on the main screen flashes till all longitudinal differential locks are enabled After that the symbol remain...

Page 113: ...buzzer becomes active when levelling is ready The control panel steering system becomes inactive 4 13 6 Manoeuvrering gearbox The automatic gearbox has a so called manoeuvering mode The vehicle speed...

Page 114: ...buffer beam 3 till the holes in both tubes for the benefit of the pin connection are in one line 4 Reassemble the two at step 2 removed pins to the tube 4 5 Lock the two pins with the at step 1 remove...

Page 115: ...beam horizontally 2 3 Mount the at step 1 removed R clip in the pin on the frame 1 4 Remove the two R clips 3 5 Remove the two pins 4 from the tube 6 Slide the rear part of the buffer beam 3 till the...

Page 116: ...olding is not possible because of abnormal conditions e g on a small construction site CAUTION Driving with an erected tower is a risky act which is exclusively carried out by the own responsibility o...

Page 117: ...hoisting block are positioned as shown in Picture 4 16 3 The electric motor of the crane must be TURNED OFF The suspension must be BLOCKED Check if the symbol axle blocking on the main screen is activ...

Page 118: ...AT3 Driving Truck 4 48 SPIERINGS MOBILE CRANES USER MANUAL V 0 0 Nov 2014 Changes and typographical errors reserved 2014 Spierings Mobile Cranes All rights reserved Picture 4 16 Picture 4 17 Picture...

Page 119: ...fluctuate during time Take this into account 2 Check if the tyre pressure of all tyres is in the range of 9 0 9 2 bar measured at cold tyres see 11 5 2 Tyre pressure 3 Check if the jib is in horizonta...

Page 120: ...box shows the current gear 4 Switch the gearbox to manual mode by moving the gear lever in automatic mode to the left once and release the lever again 5 Switch the gearbox to the 1 st gear by moving t...

Page 121: ...sed and the parking brake can be released The power assisted steering remains active CAUTION Before towing of the vehicle contact Spierings Mobile Cranes The indicated instructions are just meant to h...

Page 122: ...ED See the differential indication screen for an overview of the enabled longitudinal and transversal differential locks 4 Remove the cover of the central console 5 Operate switch transfer case neutra...

Page 123: ...can be followed as described in 4 16 1 Towing with functioning diesel engine service brake and steering system However there are some additional problems The system is not building air pressure 1 The...

Page 124: ...ove the outrigger beam on the right front see Picture 4 22 can be connected to the air line of an external compressor The air circuit is pressurized by the external compressor Check the air pressure g...

Page 125: ...hexagonal head screw A fully out of the parking brake booster at the rear Picture 4 23 2 Do this twice per axle left and right for axles 2 and 3 The parking brake is released when the hexagonal head s...

Page 126: ...no more oil eliminating the power assisted steering largely Only the emergency steering pump delivers oil for the power assisted steering However this pump only delivers oil when the vehicle is moving...

Page 127: ...there are some additional problems 1 The drive is eliminated Remove the drive shafts on the output shafts of the transfer case For more information see 4 16 3 1 Remove drive shafts on output shafts o...

Page 129: ...nts about oil leakage cracks or excessive noise If the annual inspections are not carried out What does thoroughly inspected mean The thorough inspection means that all the construction parts of the c...

Page 130: ...o 20 years Extension is possible only after thorough inspection by an authorized body 5 1 5 Outrigger system The outrigger system is an important part of the crane and provides de stability during ere...

Page 131: ...equipped workshop 5 2 1 First service truck After the first 300 to 400 operating hours the first service must be carried out For more information see 5 3 Maintenance schedule truck In most cases the f...

Page 132: ...ce daily weekly or bi monthly will logically also receive attention at the annual maintenance Explanation of codes in the maintenance schedule C Check CL Check level L Lubricate P Clean purify D Drain...

Page 133: ...ce 1 st service truck Daily Weekly Bi monthly 30 000 km yearly Other Engine oil CL CL X Oil filter X Cooling system C C Coolant CL CL 4 yearly replaced Anti freeze concentration C Radiator Intercooler...

Page 134: ...er X X Transfer case C C Oil transfer case X CL 2 yearly replaced Axles C C Oil differentials X CL 4 yearly replaced Oil axle hubs X CL 2 yearly replaced Tyres C C Tyre pressure C Brake linings C 5 3...

Page 135: ...rly Other Hydraulic oil CL CL Hydraulic fine filter X 2 yearly replaced Hydraulic coarse filter X X Accumulators C Hoses and connections C 5 3 7 Maintenance schedule pneumatic system Maintenance 1 st...

Page 136: ...onthly 30 000 km yearly Other Automatic lubrication system C P CL Manual lubrication L P L 5 3 9 Maintenance schedule others truck Maintenance 1 st service truck Daily Weekly Bi monthly 30 000 km year...

Page 137: ...board voltage of the truck is 24 V There are two batteries connected in series During running of the truck engine these batteries are charged by an alternator which is driven by the truck engine see...

Page 138: ...rd axle see Picture 6 2 The batteries are protected by a cover Checking the batteries must be carried out as follows 1 Open the door of the storage box at the right hand side of the verhicle 2 Remove...

Page 139: ...using a quick charger When using a quick charger all cables must be removed from the battery clamps and the quick charger must be attached directly to the battery terminals 6 2 3 Replacing batteries...

Page 140: ...ck can be interrupted 6 4 Fuses 6 4 1 Fuses in the fuse box In the fuse box in the dashboard co driver s side in the truck cab there is a circuit board mounted with fuses and a relay Also on the top o...

Page 141: ...Cranes All rights reserved 6 4 2 Main fuses In the centre console co driver s side of the truck there are two main fuses mounted see Picture 6 4 6 4 3 Fuses in the control cabinet of the truck The fu...

Page 143: ...and right side see Picture 7 1 A Direction indicator B Main beam and parking light C Low beam D Daylight Running Lamps LED INFORMATION For more information see the electrical diagram in the Annex CHE...

Page 144: ...t head screws 2 at the upper side of the bumper 3 Remove the bumper from the supports 3 Replacing lamp Carry out the following steps for replacing a lamp see Picture 7 3 1 Unscrew the fitting Picture...

Page 145: ...nect the plug from the bumper to the truck 3 Cut the electrical wires of the five lights on the back of the bumper see Picture 7 4 4 Remove the two screws with spring washers from each light 5 Remove...

Page 146: ...the same procedure as replacing the low beam see 7 1 Low beam 7 4 Parking light Removing bumper For replacing the lamps first the bumper needs to be removed For more information see 7 1 Low beam L Rep...

Page 147: ...or replacing the lamps first the bumper needs to be removed Replacing lamp The direction indicator is situated at the top of the fitting 1 Turn the lamp holder a quarter turn counterclockwise see Pict...

Page 148: ...2 Side direction indicator Replacing lamp 1 Unscrew the cap of the fitting Picture 7 10 2 Replace the lamp 3 Check the operation of the lamp 4 Mount the cap on the fitting 7 5 3 Rear direction indica...

Page 149: ...rection indicators mounted on the buffer beam see Picture 7 12 Replacing lamp 1 Unscrew the grate 2 Unscrew the cap of the fitting 3 Replace the lamp 4 Check the operation of the lamp 5 Mount the cap...

Page 150: ...Mount the cap on the fitting 7 6 3 Tail light buffer beam Replacing lamp Replacing the tail lights of the buffer beam follows the same procedure as replacing the direction indicator of the buffer beam...

Page 151: ...m Replacing lamp Replacing the reverse drive light of the buffer beam follows the same procedure as replacing the rear direction indicator of the buffer beam see 7 5 4 Direction indicators buffer beam...

Page 152: ...e marking light truck Replacing lamp This side marking lights contains LED s which are not replaceable see Picture 7 14 If this light is defective the entire unit needs to be replaced 1 Unscrew the si...

Page 153: ...Front contour lights At the right hand side of the vehicle the contour lights are attached to the tower head box at the front left hand side the contour lights are attached to the top jib see Picture...

Page 154: ...s reserved 2014 Spierings Mobile Cranes All rights reserved 7 11 2 Rear contour light The rear contour lights are mounted to the platform of the crane see Picture 7 18 Replacing lamp 1 Unscrew the cap...

Page 155: ...014 Spierings Mobile Cranes All rights reserved 7 12 License plate lights The license plate at the rear of the truck is illuminated see Picture 7 19 and Picture 7 20 Replacing lamp 1 Unscrew the cap o...

Page 156: ...gs Mobile Cranes All rights reserved 7 13 Rotaflares The truck is equipped with a number of rotaflares see Picture 7 21 Replacing lamp The orange cap is firmly clamped under a clamp edge 1 Pull the or...

Page 157: ...sides of the truck cab and two work lamps at the back of the truck Replacing lamp 1 Unscrew the cap of the fitting 2 Remove the cables 3 Release the clamping spring and turn it away from the lamp bas...

Page 159: ...d or leakage as soon as possible to prevent major damage to the hydraulic system 8 1 Hydraulic tank The hydraulic tank is situated in the left hand engine cowling Picture 8 1 INFORMATION For more info...

Page 160: ...may reach maximally to the upper edge of the sight glasses 8 1 3 Analysing oil Have the hydraulic oil regularly analysed and refresh the hydraulic oil if needed CHECK TEST Timely check the hydraulic o...

Page 161: ...iven by the truck engine The steering pump mounted in the lower left corner against the engine block provides the mechanically steered front axles with hydraulic oil The other pump is mounted on the f...

Page 162: ...e engine cowling 2 Unscrew the lid of the filter holder B by turning the lever counterclockwise 3 Replace the filter element A and the sealing rings which must be greased lightly 4 Mount the lid of th...

Page 163: ...ove the left hand cover plate of the engine cowling 2 Replace the filter Rotate the filter using a strap wrench Lightly grease the sealing ring of the new filter Mount the new filter and screw it tigh...

Page 164: ...he following steps must be carried out 1 Turn off the diesel engine of the truck 2 Place an oil tray under the filter 3 Unscrew the bottom of the filter wrench width 19 4 Remove the filter from the ho...

Page 165: ...d air reservoirs see Picture 9 1 Compressed air reservoir 1 40 liters This reservoir ensures the operating of the service brake boosters of axle 1 This reservoir also provides the compressed air for o...

Page 166: ...clutch and the gearbox If the air pressure in the secondary system is lost still the clutch and the gearbox can be switched for a few times The following components are operated by the secondary syst...

Page 167: ...y positioned and secured 2 Turn off the engine of the truck 3 Depressurize the pneumatic system Release the pressure by using a hose connected to nipple A above the right hand outrigger beam see Pictu...

Page 168: ...to be replaced 9 5 Oil atomizer water separator The oil atomizer water separator Picture 9 5 is situated against the accessory reservoir 10 litres under the chassis at the left between axles 2 and 3 T...

Page 169: ...ator is operating semi automatically If there is pressure on the air system the valve under the water separator will be pressed in The condensate will be collected in the flask If there is no pressure...

Page 170: ...pressure reservoirs These are mounted in the chassis at the left side in front of the axle 2 see Picture 9 7 The system pressure must be 9 8 bar and can be adjusted by the pressure relief valve on th...

Page 171: ...ure 10 1 Technical data Brand and model DAF PR265 U1 Version Water cooled four stroke diesel engine with electronically controlled injection system Number of cylinders 6 Number of valves per cylinder...

Page 172: ...il level must be between Min and Max level Picture 10 2 TOXIC SUBSTANCES Lubrication oil can cause skin irritation or skin lesions Avoid contact with the lubricating oil to prevent skin lesions When w...

Page 173: ...pstick The oil level can also be checked by means of a dipstick Checking the oil level using the dipstick must be carried out as follows 1 Open the cover of the left hand engine cowling 2 Take the dip...

Page 174: ...a few minutes so the oil can run down the crankcase 5 Check the oil level using the dipstick see 10 2 1 Checking oil level diesel engine truck 6 Check if the oil level is between Min and Max 7 Insert...

Page 175: ...age plug by a new one 5 Mount the drainage plug back on the crankcase 6 Replace the oil filter element see 10 2 3 2 Replacing oil filter element CHECK TEST Timely refresh the oil to prevent damage to...

Page 176: ...filter element see 14 2 Maintenance specifications diesel engine truck 7 Mount the filter cover back on the filter casing 8 Tighten the filter cover with the tightening torque which is mentioned on t...

Page 177: ...ngine truck CAUTION Always use the coolant as mentioned in 14 2 Maintenance specifications diesel engine truck Only top up with coolant of the same type CORROSIVE SUBSTANCES Coolant is a harmful subst...

Page 178: ...ect the crane till the tower is in vertical position and locked 2 Remove the small cover between the left engine cowling and the roof of the truck cab 3 Turn off the cap Picture 10 8 of the expansion...

Page 179: ...inage plug at the bottom of the radiator 2 Unscrew the drainage plug see Picture 10 9 and let the coolant drain 3 Mount the drainage plug to the bottom of the radiator CHECK TEST Timely check the cool...

Page 180: ...p the cooling system with coolant see 10 3 2 Topping up coolant diesel engine truck 7 Mount the cap of the expansion tank 10 3 4 Anti freeze concentration It is recommended to check the anti freeze co...

Page 181: ...pecial cold aluminium cleaning agent 2 Let the aluminium cleaning agent rinse for a few minutes and wash away with a converging water jet in the longitudinal direction of the fins to prevent damage 3...

Page 182: ...Picture 10 11 on a clean and dust free surface Rotate the filter while beating so the dust will be released through the openings 6 Lightly grease the rubber sealing ring of the filter element 7 Mount...

Page 183: ...esel engine truck 6 Mount the new filter element in the filter casing 7 Mount the filter cover to the filter casing and fasten the filter cover with the clips 8 Close the cover of the engine cowling 1...

Page 184: ...stem needs to be checked Fuel tanks Pipes Fuel filter Connections 10 4 2 Fuel tanks The truck is equipped with two fuel tanks see Picture 10 12 The fuel tank can be filled via the filler opening at th...

Page 185: ...d can be reached from below Picture 10 13 10 4 3 1 Draining water separator Draining the water separator Picture 10 14 must be carried out as follows 1 Partly open the drainage plug C Picture 10 14 at...

Page 186: ...ean the bottom cover 6 Replace the O ring and grease the new O ring lightly 7 Mount a new filter element on the bottom cover and fill with clean diesel 8 Replace the sealing ring and lightly grease th...

Page 187: ...g 2 Remove the filter cover A Picture 10 17 from the filter casing B 3 Let the filter casing leak off 4 Remove the filter cover together with the filter element C from the filter casing 5 Take the fil...

Page 188: ...t in the filter cover see 14 2 Maintenance specifications diesel engine truck 9 Mount the filter cover with the filter element over the centre pipe and tighten it on the filter casing by hand 10 Mount...

Page 189: ...Venting of the fuel system must be carried out as mentioned below 1 Remove the left cover plate of the engine cowling 2 Operate the hand pump by moving the knob inwards and outwards Picture 10 18 Oper...

Page 190: ...exhaust gases in the exhaust system The injection is done electro pneumatically and takes place just before the damper catalytic converter The quantity AdBlue that is sprayed in the damper is dependin...

Page 191: ...nage plug B Picture 10 20 and let the filter casing leak off 3 Remove the filter cover A together with the filter element and the spacers 4 Replace the sealing ring of the filter cover and lightly gre...

Page 192: ...system Replacing the air filter oil separator Picture 10 21 must be carried out as described below 1 Remove the air filter oil separator by turning it counterclockwise 2 Replace the sealing ring and l...

Page 193: ...elt CHECK TEST Check and replace timely the poly V belts to prevent damage to the engine For more information see 5 3 1 Maintenance schedule diesel engine truck CAUTION Always mount a new poly V belt...

Page 194: ...e radiator while tilting the fan Replacing toothed belt 1 Loosen the two bolts Picture 10 23 A 2 Relax the toothed belt so it can be removed from the pulleys 3 Check the rings on the pulleys for damag...

Page 195: ...re 10 24 A It is possible to block the belt tensioner temporarily with a 4 5 mm pin or drill B 2 Remove the poly V belt 3 Check the pulleys for damages rust and grease deposits Replace the pulleys if...

Page 196: ...ed 5 By moving the tensioner against the spring force the blocking pin can be removed 6 Put the poly V belt over the last pulleys see Picture 10 25 7 Check if the poly V belt is placed in all grooves...

Page 197: ...ated retarder has 12 forward gears and 2 reverse gears which are electro pneumatically switched Because of this a dry clutch will do The retarder is a transmission brake which generates braking force...

Page 198: ...tal surface 2 Remove the filler plug see Picture 11 2 A 3 If the oil level is not immediately below the filler neck then refill see 14 3 1 Specifications gearbox 4 Mount the filler plug with a tighten...

Page 199: ...3 B and C are magnetic so parts of metal are collected there 7 Mount the drainage plugs B and C with a tightening torque of 60 Nm 8 Top up new oil via the filler neck Picture 11 3 A till the bottom o...

Page 200: ...4 3 1 Specifications gearbox which is situated at the back of the gearbox Picture 11 4 A directly after the oil drainage Picture 11 4 CAUTION In order to avoid measurement errors the oil level may not...

Page 201: ...gnet F at the back of the filter element and clean it 4 Remove the old filter element of the cover 5 Check the cover B for damages 6 Replace the O ring C Please note that the O ring must be ordered se...

Page 202: ...riven by output shaft 3 The transfer case has two gear ratios High 1 0 89 on the road Low 1 1 536 off the road The internal output shaft A drives the emergency steering pump hydraulic pump which is us...

Page 203: ...level must just be under the level plug 3 If this is not the case top up oil 11 3 3 Refreshing oil transfer case by using filler necks till the oil leaves level plug 3 5 Let the oil drain 6 Mount the...

Page 204: ...Mount the drainage plugs 7 Top up via the opening approx 6 5 litres of fresh oil till the edge of level plug 3 is reached see 14 2 Maintenance specifications diesel engine truck and 14 3 2 Specificat...

Page 205: ...es Mechanically End 6 15 11 4 2 Checking oil level differentials A Air vent B Filler neck C Drainage plug at bottom side of differential not shown in picture CAUTION In order to avoid measurement erro...

Page 206: ...differential 1 Make sure that the vehicle stands on a flat horizontal surface 2 Put an oil tray under the drainage plug 3 Remove the drainage plug C Picture 11 9 and collect the oil 4 Clean the draina...

Page 207: ...a flat horizontal surface 2 Before checking the wheel must be positioned in such a way that the arrow is pointing upwards fill 3 Remove filler plug B from the opening and replace the sealing ring 4 C...

Page 208: ...t the bottom 3 Put an oil tray under the drainage plug A 4 Remove drainage plug A and the filler plug B 5 Clean the drainage plug A 6 Mount the drainage plug A 7 Top up the drive axles via the filler...

Page 209: ...time then this is an important signal in order to preventively replace this tyre After a long drive in which a lot of fast speed is driven or a lot is braked the crane should be driven at a lower spe...

Page 210: ...9 2 bar 3 Mount the valve cap with the correct sealing ring on the valve 11 6 Brake linings 11 6 1 Checking brake linings At the rear of every brake drum it can be checked if the brake linings are sti...

Page 211: ...heck the thickness of the brake lining The brake linings needs to be replaced if this is worn to the wear depth A see Picture 11 13 If the play B is larger than 0 5 mm then readjust 3 Mount the rubber...

Page 213: ...rotary movement of the steering wheel is activated in the steering box A and transposed into the mechanical movement of the steering rod B which operates the steering arms C of the axles 12 1 Steerin...

Page 214: ...nt of the steering rods These rods operate the steering arm of axle 1 Hydraulic Axle 3 is hydraulically steered by means of a valve block and a main steering cylinder Retracted axle If the axle is ful...

Page 215: ...an emergency that the vehicle remains steerable till it comes to a stop When steering pump 2 becomes active the steering box disables the activating of the steering cylinders on the front steering axl...

Page 216: ...ain normally steerable Stop as soon as possible to restore the failure For more information see Chapter 8 Hydraulic system 12 4 Maintenance steering system 12 4 1 Checking steering system Check the st...

Page 217: ...13 1 1 Grease pump The automatic lubrication system truck has one grease pump see Picture 13 1 This grease pump is controlled by means of a timer automatic lubrication system truck The grease pump wit...

Page 218: ...clock 1 0 Grease pump disabled Clock Timer active 1 Grease pump continuously enabled B Indicator 0 clock 1 0 Grease pump disabled Clock Timer active 1 Grease pump continuously enabled C Switching seg...

Page 219: ...obile Cranes All rights reserved 13 1 3 Lubrication points central lubrication system The following lubrication points are part of the central lubrication system A Pins for fixing spring cylinders up...

Page 220: ...cation truck 13 2 1 Retractable cylinders outrigger beams Picture 13 6 A shows the position of the lubrication nipple of the retractable cylinder inside the beam For lubricating these nipples the outr...

Page 221: ...ring rods are free of maintenance except the splines These must be lubricated manually see Picture 13 9 A 13 2 4 Tower support The tower support is situated directly behind the cabin on top of the eng...

Page 223: ...and type DAF PR265 U1 Version Water cooled four stroke diesel engine with electronic controlled injection system Emission standard Euro 5 AdBlue system Amount of cylinders 6 Amount of valves per cylin...

Page 224: ...External filter AF25454 Internal filter AF25468 SERV03100170 SERV03100180 1x 1x Fuel pre filter water separator Racor DAF 1296851 SERV04300010 1x Fuel filter Filter element DAF 1699168 SERV1150100 1x...

Page 225: ...tyres Description Specification Spierings code Quantity Amount Oil differential axle 2 SAE 75W90 OLSM00100120 17 litres Oil differential axle 3 SAE 75W90 OLSM00100120 20 litres Oil axle hubs SAE 75W9...

Page 226: ...211 1x Hydraulic fine filter FH 100 Triple R HYIN04100040 1x Filter steering system Gauze filter 2 0008G40 A00 0 M HYIN04100060 1x 14 6 Specifications pneumatic system truck Description Specification...

Page 227: ...ges and typographical errors reserved 2014 Spierings Mobile Cranes All rights reserved 15 Annexes TAB 1 Pneumatic scheme TAB 2 Hydraulic scheme TAB 3 Electric scheme TAB 4 Central lubrication system T...

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Summary of Contents for SK375-AT3

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SPIERINGS SK375-AT3, Manual, Page: 3 / 228

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Summary of Contents for SK375-AT3

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