r
e
h
T
s
m
a
r
g
a
i
d
c
i
t
a
m
e
h
c
S
6
mo S 160/230/300/350/400
602
Fig. 601 Standard system connection to wiring harness 11115706A
1
2
D2
A1
A2
X3
1
3
6
4
X2
1
X1
3
2
1
D1
1
7
8
2
1
5
2
6
1
13
2
14
ZFG
SE
-
+
2
3
1
2
1
4
3
2
1
4
3
2
1
coolant
overheating
2
1
1
4
3
2
MV
M
Z
M
R
T
V
B
BM
DVW
Controller
V
cc
V
cc
V
cc
C
1
C
2
150°C
125°C
-50°C
1
2
3
5
4
6
13
5
8
9
14
7
2
3
4
10
6
1
11
12
A1
A2
1
2
0,75mm
0,75mm
0,75mm
0,75mm
0,75mm
BA +
BA -
D1
D2
W-BUS S
+
-
BA (Test)
3
4
2
5
1
5
6
3
4
2
1
2
X2
X3
X1
0,75mm
0,75mm
0,75mm
0,75mm
0,75mm
0,75mm
0,75mm
2,5mm
2,5mm
2.5mm
2,5mm
2,5mm
UP -
UP +
M
UP 1
FA +
FA
Terminal 61 (D+)
HS
S1
S3
UPFA
BA
Terminal 30(2)
Terminal 30 (1)
BA +
30
31
61
F1
(HG)
F2
(UP)
F3
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
0,75mm
-
0,75mm
2
2
1
6
br
bl
br
rd
rd/wt
bl
or
bl
rd/wt
rd
bl
br
or
rd
bl
br
ye
rd
br
Control unit
Heater
Heater wiring
harness
Terminal 31
K-line or CAN-H
L-line or CAN-L
Diagnosis
Operating mode
Diagnosis
Diagnosis
Saving mode 1
normal
Saving mode 2
S2 (3-step switch)
Item
Description
BA
Operating display max. 5W
BM
Combustion air motor
DVW
Nozzle block preheater
F1
Vehicle blade-type fuse 25 A according to DIN 72581 part 3
F2
Vehicle blade-type fuse 25 A according to DIN 72581 part 3
F3
Vehicle blade-type fuse 5A
according to DIN 72581 part 3
FA
Flame display max. 5W
HS
Main switch
MV
Solenoid valve
S1
Main switch - heater On/Off
S2
Switch - operating mode - saving mode
S3
Switch - UP On/Off (without heating function)
S4
Switch UP 2 On/Off
UP
Circulating pump
UPFA
External circulating pump actuation
UPL
Optional circulating pump display for testing, max. 5W
Legend
Item
Description
BA (Test)
Optionally connec
tible lamp for diagnosis
purposes, max. 5W
ZFG
Electronic ignition unit
Legend (cont.)
Cable cross-
section in heater
wiring harness
Cable cross section for cable
lengths in vehicle
< 7.5 m
7.5 - 15m
0.75 mm
2
0.75 mm
2
1.5 mm
2
1.0 mm
2
1.0 mm
2
1.5 mm
2
1.5 mm
2
1.5 mm
2
2.5 mm
2
2.5 mm
2
2.5 mm
2
4.0 mm
2
4.0 mm
2
4.0 mm
2
6.0 mm
2
Note:
For cable lengths below 7.5 m in the vehicle, at least the
same cable cross-sections as in the heater wiring harness
must be used. For cables lengths between 7.5 m and 15 m
in the vehicle, the cable cross sections must be enlarged
according to the table.
Line colours
bl
br
ye
ge
gr
or
rd
bl
vi
wt
rd/wt
blue
brown
yellow
green
grey
orange
red
black
violet
white
red/white
Summary of Contents for Thermo S 160
Page 2: ......
Page 6: ...1 Introduction Thermo S 160 230 300 350 400 4...
Page 11: ...S o m r e h T n o i t c u d o r t n I 1 160 230 300 350 400 105...
Page 49: ...5 Troubleshooting and error correction Thermo S 160 230 300 350 400 520...
Page 55: ...r e h T s m a r g a i d c i t a m e h c S 6 mo S 160 230 300 350 400 606...
Page 71: ...9 Modifications and retrofits Thermo S 160 230 300 350 400 902...
Page 73: ...10 Packing storage shipping Thermo S 160 230 300 350 400 1002 Empty page for notes...