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INTRODUCTION
This service manual supplement has been devel-
oped to provide the service technician with the
basic understanding of the IMPCO certified fuel
and emission systems for the 3.0L GM engine.
This manual should be used in conjunction with
the base engine manual and the OEM service
manual when diagnosing fuel or electrical prob-
lems.
HOW TO IDENTIFY THE ENGINE YEAR
The emission label on the engine will identify the
specific model year.
SERVICING YOUR EMISSIONS
CERTIFIED ENGINE
Any maintenance and repair should be performed
by trained and experienced service technicians.
Proper tools and equipment should be used to
prevent injury to the servicing technician and
damage to the vehicle or components. Service
repairs should always be performed in a safe envi-
ronment and the technician should always wear
protective clothing to prevent injury.
For parts or labor to be
reimbursed under the
IMPCO Technologies Inc. emission warranty, only
work performed by IMPCO or OEM trained techni-
cians using only IMPCO specified parts will qualify
for reimbursement. Refer to the IMPCO Labor
Time Guide for additional information.
For parts or labor not reimbursed under warranty,
a repair shop or person of the owner’s choosing
may maintain, replace, or repair emission-control
devices and systems. It is highly recommended
that any replacement parts used for maintenance
or for the repair of emission control systems be
new OEM replacement parts. The use of other
than genuine IMPCO replacement parts may im-
pair the effectiveness of emission control systems,
therefore, the owner should assure that such parts
are warranted by their manufacturer to be equiva-
lent to genuine IMPCO OEM parts in performance
and durability.
FUEL QUALITY
LPG engines and fuel systems are designed to
operate on HD-5 or HD-10 specification LPG fuel.
Fuel other than HD-5 or HD-10 may cause harm
to the engine’s emission control system and a
warranty claim may be denied on this basis if op-
erators can readily find the proper fuel.* Use of
any other fuel may result in your engine no longer
operating in compliance with CARB or EPA emis-
sions requirements.
*Not Applicable in the state of California.
FUEL LINE CONNECTIONS
Loctite® 567 is recommended for all NPT connec-
tions.
Do not use Teflon tape to seal any fuel fit-
tings. Fragments of the tape may enter into
the fuel system, causing damage or mal-
function of critical fuel system components.
AIR FILTRATION REQUIREMENTS
Dry filtration is required with maximum recom-
mended 4” W.C. restriction @ 75 cfm. IMPCO
strongly recommends the use of OEM or factory
replacement parts.
WASHING
Caution should be used when pressure washing
near or on an engine’s electrical system. Avoid
direct pressure spray on the system electrical
connectors. The electrical connectors are splash
resistant, but if high pressure water or steam is
sprayed directly at the connectors, moisture can
become trapped behind the connector seal and
cause serious system problems, many of them
showing up as intermittent.
Summary of Contents for 3.0L GM
Page 4: ...4 ...
Page 5: ...5 General Information ...
Page 9: ...9 Maintenance ...
Page 16: ...16 ...
Page 17: ...17 LPG Fuel System ...
Page 18: ...18 LPG FUEL SYSTEM OPERATION ...
Page 25: ...25 LPG Closed Loop Schematic ...
Page 26: ...26 ...
Page 27: ...27 LPG System Diagnosis ...
Page 35: ...35 Fuel Symptom Diagnostics ...
Page 51: ...51 Electrical Section ...
Page 52: ...52 ...
Page 53: ...53 DST Diagnostic Scan Tool ...
Page 59: ...59 Select the USB button then click the OK box Click on the Search attached device box ...
Page 67: ...67 When connected the live data stream appears in the Value column ...
Page 78: ...78 ...
Page 80: ...80 ...
Page 81: ...81 Engine Wire Schematic ...
Page 82: ...82 2011 3 0L GM Engine IMPCO Emission Certified LPG Fuel System ...
Page 83: ...83 ...
Page 84: ...84 ...
Page 85: ...85 Engine Wire Harness Repair ...
Page 89: ...89 Diagnostic Trouble Codes DTCs ...
Page 93: ...93 ...
Page 101: ...101 ...
Page 105: ...105 ...
Page 109: ...109 ...
Page 119: ...119 ...
Page 129: ...129 ...
Page 133: ...133 ...
Page 137: ...137 ...
Page 141: ...141 ...
Page 145: ...145 ...
Page 161: ...161 ...
Page 165: ...165 ...
Page 169: ...169 ...
Page 173: ...173 ...
Page 201: ...201 ...
Page 209: ...209 ...
Page 213: ...213 ...
Page 217: ...217 ...
Page 221: ...221 ...
Page 225: ...225 ...
Page 229: ...229 ...
Page 237: ...237 Servicing the Fuel System ...
Page 254: ...254 ...
Page 255: ...255 LPG Parts Diagram ...
Page 256: ...256 THROTTLE BODY ASSEMBLY ...
Page 258: ...258 FUEL RAIL INJECTORS ...
Page 260: ...260 REGULATOR ASSEMBLY ...
Page 262: ...262 HOSE ASSEMBLIES COOLANT VACUUM FUEL ...
Page 264: ...264 THERMOSTAT HOUSING ...
Page 266: ...266 ENGINE CONTROL MODULE ...
Page 267: ...267 ENGINE CONTROL MODULE Item Description Qty IMPCO Part Number 1 ECM Liugong 1 A11 173 ...
Page 268: ...268 SENSORS 4 1 3 6 5 2 7 ...
Page 270: ...270 DISTRIBUTOR ...
Page 272: ...272 FUSE BOX BRACKET ...
Page 274: ...274 IGNITION COIL ...
Page 275: ...275 IGNITION COIL Item Description Qty Part Number 1 Coil Ignition 1 7245530 ...
Page 276: ...276 MANIFOLDS ...
Page 278: ...278 WIRE HARNESS FUSES FUSE BOX COVER Fuse Box Layout 4 ...
Page 280: ...280 PCV VENT VALVE ...
Page 282: ...282 MISCELLANEOUS ENGINE ...
Page 284: ...284 ALTERNATOR ...
Page 286: ...286 STARTER ...
Page 291: ...291 ...
Page 292: ...292 3 0L UPPER ...
Page 294: ...294 3 0L LOWER ...
Page 298: ...298 ...
Page 299: ...299 Labor Time Guide ...
Page 317: ...317 Definitions ...
Page 322: ...322 ...
Page 323: ...323 Appendix ...
Page 327: ...327 DTC SPN FMI Chart ...