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SpectraPure®Inc

 Fax  480.894.6109 Fax us toll-free 1.877.527.7873

E-mail: [email protected] Visit us on the web www.spectrapure.com

19

SpectraPure

®

Membranes produce the rated gallons per day (GPD) at 60 psi (4.1 bars) 
operating pressure, 77°F (25°C) operating temperature and 500 ppm total 
dissolved solids.

Membrane output gallons per day (GPD) depends on operating pressure, water 
temperature and the ppm TDS in the feed water.
 
Expected GPD = Rated GPD × PCF × TCF

PCF

 is the pressure correction factor

TCF

 is the temperature correction factor

Calculation of Pressure Correction Factor (PCF): 

The output (GPD) from 

the membrane is directly proportional to the applied pressure. 

Note: The membrane is rated to produce the rated GPD at 60 psi. For any pres-
sure other than 60 psi the output GPD is multiplied by the PCF.

PCF = Line Pressure (in psi) ÷ 60 

Calculation of Temperature Correction Factor (TCF): 

The output (GPD) 

also decreases with decrease in temperature. This is because water viscosity 
increases with decrease in water temperature.

Temperature Correction Factor Table (TCF)

°F 

/°C  TCF 

  °F 

\°C  TCF 

  °F 

\°C  TCF

41.0 

/5 

 0.521  59.0 

/15 

 0.730  77.0 

/25 

 1.000

42.8 

/6 

 0.540  60.8 

/16 

 0.754  78.8 

/26 

 1.031

44.6 

/7 

 0.560  62.6 

/17 

 0.779  80.6 

/27 

 1.063

46.4 

/8 

 0.578  64.4 

/18 

 0.804  82.4 

/28 

 1.094

48.2 

/9 

 0.598  66.2 

/19 

 0.830  84.2 

/29 

 1.127

50.0 

/10 

 0.620  68.0 

/20 

 0.857  86.0 

/30 

 1.161

51.8 

/11 

 0.640  69.8 

/21 

 0.884  87.8 

/31 

 1.196

53.6 

/12 

 0.661  71.6 

/22 

 0.912  89.6 

/32 

 1.232

55.4 

/13 

 0.684  73.4 

/23 

 0.941  91.4 

/33 

 1.267

57.2/14 

 0.707  75.2 

/24 

 0.970  93.2 

/34 

 1.304

MEMBRANE OUTPUT CALCULATION:

Summary of Contents for CSP RO System Single Membrane

Page 1: ...ual Membrane Models INSTALLATION AND OPERATING MANUAL WARNING Please read carefully before proceeding with installation Failure to follow any attached instructions or operating parameter may lead to the product s failure and possible damage to property The MPRO RO System ...

Page 2: ... Product to Waste Ratio 10 11 Flow Restrictor Adjustment 12 13 Maintenance Sediment Diagnostic 14 Carbon Diagnostic 15 RO Membrane Diagnositc 16 RO Membrane Replacement 17 18 Troubleshooting Guide Troubleshooting for the Drinking Water Kits 19 23 Replacement Parts 24 COPYRIGHT 2002 2009 BY SPECTRAPURE INC ALL RIGHTS RESERVED TABLE OF CONTENTS Thank You for your purchase of a SpectraPure System Wit...

Page 3: ...ge prices without notice when necessary All prices in the catalog are quoted in US dollars 7 Claims for error in quantity or condition must be made within 10 days of receipt of material SpectraPure Inc Will not be responsible for any claimed shortages not reported within 10 days Returns other than warranty claims may be subject to 20 restocking fee 8 SpectraPure Inc Cannot be held liable for damag...

Page 4: ... water parameters listed in the applicable product manual refer to detailed membrane warranty information SpectraPure will on confirmation of loss of performance during the warranty period credit the pro rated amount of the current catalog price of the element The disposable filters and cartridges are not covered under the warranty To obtain service under this warranty the defective system or comp...

Page 5: ...ough the membrane into the solution of lower concentration See Figure 3 This is the basis of Reverse Osmosis Figure 2 WHAT DOES THE SYSTEM DO SpectraPure s MPRO RO System uses household water pressure to reverse a natural physical process called osmosis Water under pressure is forced through a semi permeable membrane where minerals and impurities are screened out and sent down the drain with waste...

Page 6: ...5ml min 940 ml min 180 680 470ml min 1880 ml min Reverse Osmosis Feed Water Requirements For the 1 year TFC membrane pro rated warranty to be honored the following conditions must be met Operating Pressure 40 80 psi 2 75 5 5 bar pH Range 3 11 Maximum Temperature 100 F 38 C Maximum Turbidity 1 0 NTU Maximum Silt Density Index 5 0 based on 15 min test time Maximum Chlorine less than 0 1 ppm Maximum ...

Page 7: ...he membrane to plug 2 The second stage of filtration is a 0 5 micron carbon block pre filter This filter removes organics and chlorine from the feed water that can damage the membrane 3 The third filtration stage of the system is a high rejection thin film composite TFC reverse osmosis membrane It removes over 96 of most inorganic salts all micro organisms and almost all high molecular weight orga...

Page 8: ...SpectraPure SpectraPure Inc 480 894 5437 Call us toll free 1 800 685 2783 2167 East Fifth St Tempe Arizona 85281 8 SINGLE MEMBRANE SYSTEM FIGURE B DUAL MEMBRANE SYSTEM FIGURE C ...

Page 9: ...nd leak free before leaving the system unattended If anything is leaking contact SpectraPure for assistance Note It is recommended that at least 2 gallons 7 57 liters of purified water be discarded now before collecting purified water for use If the unit is not used for several days run the system for at least 10 minutes before collecting any water This will flush out any stale water in the system...

Page 10: ...4X the product flow rate 4X to 6X is an acceptable concentrate flow rate Procedure 1 Collect product water blue tubing into a measuring cup for one minute Measure the collected amount in milli liters Do the same with the waste water yellow tubing WASTE YELLOW IN MILLILITERS______________ DIVIDED BY PRODUCT BLUE IN MILLILITERS______________ The resultant is the Concentrate to Product Ratio Although...

Page 11: ...2 7 175 67 6 15 2 164 62 7 17 8 154 58 8 20 3 148 56 9 22 9 141 54 10 25 4 136 52 11 27 9 133 50 12 30 5 129 49 13 33 0 128 48 14 35 6 124 47 15 38 1 124 47 16 40 6 PRODUCT RATE CUT TO LENGTH FR 60 ml min gpd in cm 158 60 1 2 5 130 49 2 5 1 123 47 3 7 6 110 42 4 10 2 99 38 5 12 7 94 36 6 15 2 93 35 7 17 8 88 33 8 20 3 84 32 9 22 9 79 30 10 25 4 76 29 11 27 9 74 28 12 30 5 71 27 13 33 0 68 26 14 35...

Page 12: ...flow restrictor insert from the end of the tubing The entire flow restrictor consisting of the insert collar and thin capillary tubing may then be gently extracted Note Take care not to crush or otherwise damage the delicate capillary tubing 3 Refer to the Flow Restrictor Tables Fig D Find the table that represents the Flow Restrictor Assembly for the system that you have Find the product flow rat...

Page 13: ...ance is felt approximately 1 2 inch 12 7 mm The tubing is now resting on the O ring seal inside the fitting c Firmly push the tubing approximately an additional 1 4 inch 6 35 mm further into the fitting to completely seat the line into the fitting and O ring seal 7 Turn on the system water supply and check for leaks prior to further use or testing If a leak is observed you may not have pushed the ...

Page 14: ...e replaced If you remove the sediment and the pressure does not return to normal the carbon filter may be plugged Sediment Pre Filter Replacement Materials Required 0 5 micron MicroTec Sediment Filter SF MT 0 5 10 Filter Wrench Procedure 1 Turn off water supply to the system 2 Refer to Fig A System Diagram Using the provided filter housing wrench remove the first housing on the left Unscrew it cou...

Page 15: ...t a carbon filter can also drop production if its covered with extremely fine sediment If the carbon becomes plugged with sediment it will no longer be able to remove chlorine Carbon Block Filter Replacement Materials Required 0 5 micron Carbon Block Filter CF 0 5 10 Filter Wrench Chlorine Test Kit TK CL 25 Procedure 1 Turn off water supply to the system 2 Refer to Fig A System Diagram Using the p...

Page 16: ... All water sources are different and are subject to changes in conductivity from season to season which could affect the monitor reading depending on the time of the year For this reason we recommend the use of a conductivity tester in order to register the most accurate measurement for determining the condition of the RO membrane MEMBRANE WARNING All SpectraPure RO membranes except for encapsulat...

Page 17: ... ring Fig G Wash the empty housing with soapy water Rinse thoroughly with hot clean water 7 Insert new membrane into the housing with the double O ring end first Fig G The tube must fit into the recess at the bottom of the membrane housing When the membrane is aligned with the hole firmly push the membrane into the hole until it bottoms out 8 Place the black housing O ring on the housing rim and c...

Page 18: ...rn off the water supply to the system Remove the yellow tubing from the membrane tubing from the membrane housing and replace the flow restrictor assembly as described on page 12 13 13 Re insert the flow restrictor end of the yellow tubing into its push fitting at the RO membrane and reconnect the yellow concentrate tubing to the membrane housing 14 Turn on the water supply to the system and check...

Page 19: ...e Note The membrane is rated to produce the rated GPD at 60 psi For any pres sure other than 60 psi the output GPD is multiplied by the PCF PCF Line Pressure in psi 60 Calculation of Temperature Correction Factor TCF The output GPD also decreases with decrease in temperature This is because water viscosity increases with decrease in water temperature Temperature Correction Factor Table TCF F C TCF...

Page 20: ...vity Meter TS C61 or TS T71 Procedure 1 Measure tap water conductivity Call it X 2 Run the system for 15 20 minutes 3 Rinse test instrument cell 2 3 times with RO water 4 Measure RO water conductivity directly from the blue product water line Call it Y 5 Subtract RO water conductivity from tap water conductivity X Y 6 Divide this quantity by tap water conductivity X Y X 7 Rejection X Y X 100 Condu...

Page 21: ...presents only rough guidelines for determin ing performance of RO membrane Depending on your tap water chemistry the rejection characteristics of the membrane may vary significantly Method of Calculate Test Results Conclusion Testing Rejection TDS Measure feed water X Is Rejection No Replace Membrane Conductivity RO product water Y greater than Yes Membrane OK Tester for TDS Conductivity 95 Alkali...

Page 22: ... membrane life and protect the membrane from chlorine damage 3 Membrane should not be operated at lower than the recommended concentrate to purified water ratios as described on page 10 11 4 Operating reverse osmosis systems on softened feed water greatly reduces the chances of membrane fouling 5 Use the optional flush valve kit after each use of the system to extend membrane life up to 6 months S...

Page 23: ...t light from the sun and other sources such as metal halide lighting 2 Algae is more likely to thrive inside the clear filter housings when exposed to bright light 3 Avoid installing this unit in bright light or direct sunlight Temperature Extremes 1 The unit must be kept out of areas that are subject to freezing temperatures 2 High temperatures greater than 100 F 38 C must be avoided If the unit ...

Page 24: ...strictor for 60 gpd 228 lpd System FR 90 Flow Restrictor for 90 gpd 340 lpd System FR 180 Flow Restrictor for 180 gpd 680 lpd System GHA 4 1 4 6 35 mm Garden Hose Adapter XWR UNIV Filter Wrench Optional Accessories Model Optional Part FAU SMP Quick Connect Faucet Coupler TK CL 25 Total Chlorine Test Kit TS C61 Conductivity micro Siemens Tester TS T71 TDS Total Dissolved Solids Tester VA FVK 4 Flus...

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