background image

SpectraPure

®

SpectraPure

®

Inc.

  

480.894.5437   Call us toll-free  1.800.685.2783    

2167 East Fifth St,    Tempe, Arizona   85281

18

TROUBLESHOOTING GUIDE FOR RO/DI SYSTEMS:

1.

Low production rate:

a. plugged prefilters.

i. Replace prefilters.

b. low water temperature

ii. Warm feed water OR use higher GPD membrane.

c. low line pressure.

iii. Use booster pump OR use higher GPD membrane.

d. high TDS content.

iv. Use booster pump OR use higher GPD membrane.

e. fouled membrane.

v. Replace membrane to restore flux.

f. plugged flow restrictor. 

vi. Replace flow restrictor & membrane.

2.

Zero production rate:

a. Missing flow restrictor. 

i. Install flow restrictor in the yellow line.

b. Dried RO membrane.

ii. Try to restore flux by soaking in rubbing alcohol OR 

replace the membrane.

c. Plugged flow restrictor.

iii. Replace flow restrictor and replace the membrane.

3.

Extremely high production rate:

a. Opened membrane due to chlorine 

damage.

i. Replace membrane and carbon filter.

b. Very high line pressure (> 90 psi). 

ii. Use a pressure reducing valve.

4.

High or “Unreasonable” Readings on TDS Meter:

a. Exhausted deionization cartridge.

i. Replace cartridge.

b. Bad membrane & exhausted cartridge. ii. Replace membrane and deionization cartridge.
c. Faulty monitor/probe.

iii. Replace monitor/probe.

d. Exhausted batteries.

iv. Replace with (2) 357A batteries.

5.

Pressure gauge does not register anything:

a. Missing flow restrictor.

i. Put flow restrictor in yellow line.

b. Pressure gauge screwed in too far.

ii. Unscrew pressure gauge one turn and retest.

c. Plugged pressure gauge orifice.

iii. Clean orifice with a needle.

d. Defective pressure gauge.

iv. Replace it.

6.

Low deionization cartridge life:

a. Defective membrane.

i. Replace it.

b. Low pressure (< 40 psi).

ii. Use booster pump.

c. High CO2 levels in water (> 5 ppm)

iii. Aerate RO product water or use a straight anion 

cartridge ahead of DI cartridge.

d. High TDS in feed water (> 1000 ppm). iv. NO EASY SOLUTION.
e. High levels of silica, nitrates, phos-

phates, etc., in tap water.

v. Use a straight anion cartridge ahead of mixed-bed 

cartridge.

f. High pH tap water (>9.0). 

vi. Acidify feed water to the RO membrane to improve 

its rejection.

Summary of Contents for CR-RODI-90-10

Page 1: ...em INSTALLATION AND OPERATING MANUAL WARNING Please read carefully before proceeding with installation Failure to follow any attached instructions or operating parameter may lead to the product s failure and possible damage to property CR RODI 90 10 ...

Page 2: ...n and Initialization 7 8 Metering and Diagnostics Using the Pressure Gauge 9 Using the Three Probe TDS Meter 9 Membrane Output Calculation 10 11 Membrane Rejection Test 11 System Maintenance Sediment Prefilter Replacement 12 Carbon Block Prefilter Replacement 12 Deionization Cartridge Replacement 13 RO Membrane Replacement 14 15 System Storage and Troubleshooting Membrane Troubleshooting Guide 16 ...

Page 3: ... Membrane Flow Rates 60 psi 77 F 500 ppm TDS GPD Product Water Flow Rate Concentrate Flow Rate 3 1 90 236 ml min 708 ml min Reverse Osmosis Membrane Feed Water Requirements For the 1 year SpectraPure TFC membrane prorated warranty to be honored the following conditions must be met Operating Pressure 40 80 psi 2 75 5 5 bar pH Range 3 11 Maximum Temperature 113 F 45 C Maximum Turbidity 1 0 NTU Maxim...

Page 4: ... removes on average 98 of most inorganic salts all microorganisms and almost all high molecular weight organics in the water 5 The fifth stage moves water through a SilicaBuster Mixed Bed Multi Layer Deionization Cartridge SilicaBuster Deionization Cartridges are fabricated with semiconductor grade resins for the highest possible purity water They are capable of producing 18 megohm cm resistivity ...

Page 5: ...roduct Water 1 4 YELLOW LINE Waste Water Flow Restrictor is inside the Waste line SpectraPure Inc assumes no responsibility for water damage due to leaks It is the user s responsibility to determine that the system is leak free Membrane feed push fitting Black tubing to membrane feed RO membrane inside housing Yellow concentrate waste tubing Union Connector Blue purified water tubing Good Water Re...

Page 6: ...sh fitting by dripping a few drops of clean water into the fitting 2 Grasp the tubing near the end and insert the tubing into the push fitting 3 Push the tubing into the fitting until resistance is felt approximately 1 2 inch 12 7 mm The tubing is now resting on the O ring seal inside the fitting 4 Firmly push the tubing approximately an additional 1 4 inch 6 35 mm further into the fitting to comp...

Page 7: ... connecting it to a garden hose that may be exposed to sunlight 4 Attach the black tap water tubing to the left side of the Sediment Filter Housing See IN Port on page 4 5 Attach the yellow drain line to the union connector at the rear of the system This connector already has a red tube attached to it 6 Attach the blue product line to the front port after the tee of the right hand DI housing See i...

Page 8: ...t be kept purged from the housings by slightly unscrewing the housing and letting the running water displace the air until the housing is full of water When full hand tighten the housing 17 Set the meter to Line 3 and run the system until the meter reads zero The water is now ready to use You can set the meter to monitor either of the 3 probes at any time Line 1 displays the Tap Water TDS Line 2 d...

Page 9: ...TDS METER TRM 1 METER The digital TDS meter three probe will provide a reliable means of evaluating the performance of the RO membrane and the Deionization Cartridge The numbers from the three probe readings can be used to calculate the percentage of rejection of the RO membrane and the exhaustion point of the DI Cartridge Procedure for testing the RO Membrane 1 Follow the instructions on page 11 ...

Page 10: ...tional to the applied pressure NOTE The membrane is rated to produce the rated GPD at 60 psi For any pressure other than 60 psi the output GPD is multiplied by the PCF PCF Line Pressure in psi 60 Calculation of Temperature Correction Factor TCF The output GPD also decreases with decrease in temperature This is because water viscosity increases with decrease in water temperature Temperature Correct...

Page 11: ... by its ability to reject salts or TDS Total Dissolved Solids Important Test the quality of the membrane once every 6 months Procedure 1 Set meter to Line 1 and read tap water TDS Call it X 2 Run the system for 15 20 minutes 3 Set meter to Line 2 and read RO water TDS Call it Y 4 Subtract RO water TDS from tap water TDS X Y 5 Divide this quantity by tap water TDS X Y X 6 Rejection X Y X 100 Reject...

Page 12: ...ew teaspoons of household bleach Rinse well with clean hot water 5 Install the new prefilter onto the round port in the head of the housing Screw the housing back onto the assembly and hand tighten only NOTE Do not use filter wrench to tighten housings Over tightening will damage housings and void your warranty 6 Proceed with carbon block filter replacement CARBON BLOCK PREFILTER REPLACEMENT For m...

Page 13: ...ials Required One DI SB 10HC Deionization cartridge filter wrench Procedure 1 Remove the filter housing from its cap by rotating it to the left 2 Remove and discard the old cartridge from the housing 3 Thoroughly wash out the housings with hot soapy water to which a few teaspoons of household bleach have been added Rinse well with clean hot water 4 Install the new deionization cartridge Make sure ...

Page 14: ...filter wrench This may require two people 5 Use a pair of pliers to grasp the membrane stem and pull the membrane from the housing Fig B 6 Remove the black housing O ring Fig B Wash the empty housing with soapy water Rinse thoroughly with hot clean water 7 Insert new membrane into the housing with the double O ring end first Fig C The tube must fit into the recess at the bottom of the membrane hou...

Page 15: ...ction rate The system must be running to perform this step See Using The Three Probe TDS Meter on page 8 and Membrane Rejection Test on page 11 You may skip step 2 on page 11 as the system has already been running 13 If the membrane rejection rate is 96 or higher turn the system off and reinstall the DI cartridge NOTE Make sure the DI cartridge is in the correct orientation and that the rubber gas...

Page 16: ...d water and RO product water TDS Conductivity Is Rejection greater than 95 No Replace Membrane Yes Membrane OK Alkalinity Test Kit Measure feed water and RO product water Alkalinity Is Rejection greater than 90 No Replace Membrane Yes Membrane OK Hardness Test Kit Measure feed water and RO product water Hardness Is Rejection greater than 90 No Replace Membrane Yes Membrane OK Caution This test is ...

Page 17: ... water greatly reduces the chances of membrane fouling 4 Use the optional flush valve kit after each use of the system to extend membrane life STORAGE 1 It is recommended that you store your RO System in a cool dark place when not being used 2 If your system is exposed to sunlight you will grow algae in the housing and it may damage your system 3 Your RO System must be protected from freezing or t...

Page 18: ...h line pressure 90 psi ii Use a pressure reducing valve 4 High or Unreasonable Readings on TDS Meter a Exhausted deionization cartridge i Replace cartridge b Bad membrane exhausted cartridge ii Replace membrane and deionization cartridge c Faulty monitor probe iii Replace monitor probe d Exhausted batteries iv Replace with 2 357A batteries 5 Pressure gauge does not register anything a Missing flow...

Page 19: ...nce of tested SpectraSelect RO membrane elements only for one year from date of receipt by the buyer providing that the loss of performance was not caused by fouling neglect or water conditions exceeding the feed water parameters listed in the applicable product manual refer to detailed membrane warranty information SpectraPure will on confirmation of loss of performance during the warranty period...

Page 20: ...embrane FR 90 RED Flow Restrictors for 90gpd 340 lpd System UPGRADE PARTS Part Number Description MEM SP 0090 90 gpd SpectraSelectPlus 99 Rejection TFC Membrane ACCESSORIES Part Number Description MTR PH80 Hand held pH Meter MTR EC TDS C100 Hand held EC TDS Meter FAU SNP Quick Connect Faucet Adapter TK CL 10 KIT Total Chlorine Test Kit TK CL 10TABS 10 Replacement Tabs for Chlorine Test Kit Visit o...

Reviews: