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Speck pumps EasyFit 1.65 THP, Installation, Operation And Service Manual

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Speck pumps EasyFit 1.65 THP Installation, Operation And Service Manual Download Page 23

v

10

Figure 3: Mains Connection Diagram

EARTH

L2 

(RED OR WHITE)

EARTH

L1 

(BLACK)

208-230V POWER

SOURCE

Power should be turned off when installing, servicing, or repairing electrical components. 

Observe all warning notices posted on the existing equipment, V-Green 165, and in 

these installation instructions.

Summary of Contents for EasyFit 1.65 THP

Page 1: ...Installation Operating and Service Manual EasyFit 1 65 THP Swimming Pool Pump ...

Page 2: ... 32256 USA Hours Monday Friday 8 00 am to 5 00 pm EST Toll Free 800 223 8538 Phone 904 739 2626 Fax 904 737 5261 Website www usa speck pumps com Email technical usa speck pumps com Manufactured by Speck Pumps Jacksonville Florida USA All Rights Reserved This document is subject to change without notice Date of Installation Installed by Serial Number For Service Call ...

Page 3: ...efore using 8 TO REDUCE RISK OF ELECTRICAL SHOCK A copper bonding connector 8 AWG is provided for bonding the motor to all metal parts of the swimming pool spa or hot tub structure and to all electrical equipment metal conduit and metal piping within 5 feet of the inside walls of a swimming pool spa or hot tub when the motor is installed within 5 feet of the inside walls of the swimming pool spa o...

Page 4: ...n fitting Secure the suction fitting to the front of the pump casing part 101 using four 4 6 x 22mm tapping screws part 917 CAUTION Screws should be HAND TIGHT DO NOT use drills or pneumatic tools DO NOT over tighten 4 Install the 70 x 6mm o ring part 919 on the back of the discharge fitting Secure the discharge fitting to the top of the pump casing part 101 using four 4 6 x 22mm tapping screws pa...

Page 5: ...to install both sides of the seal Make sure both sides of the seal ceramic and spring portion are clean Gently wipe polished faces with soft and dry cotton cloth Surfaces can easily be damaged by dirt and scratching Use a drop of loc tite to secure the impeller nut 1 4 WINTERIZING CAUTION The pump must be protected when freezing temperatures are expected Allowing the pump to freeze will cause seve...

Page 6: ...roblem 1 4 Noisy operation of motor a Bad bearings Noise when shaft is turned up by hand Motor is hot in bearing area when running Replace bearing 5 Motor runs hot These motors will run hot to the touch however this is normal They are designed that way Thermal overload protector will function to turn them off if there is an overload or high temperature problem Excessive heat can be cause by a Low ...

Page 7: ...OL PRODUCTS INC S ENTIRE OBLIGATION AND LIABILITY TO BUYER AND BUYER S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS Speck Pumps Pool Products Inc will at its option either repair or replace the pump and motor or refund to Buyer the purchase price actually paid by Buyer for the pump and motor subject to the Limited Warranty Speck Pumps Pool Products Inc shall have no obligations under the Limited ...

Page 8: ...PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE USE OF OR INABILITY TO USE THE PUMP AND MOTOR OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY THIS PARAGRAPH THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS POOL PRODUCTS INC HAS BEEN NOTIFIED OF THE POSSIBILITY O...

Page 9: ...4 153 6 917 Alternate Suction Fittings Alternate Discharge Fittings 156 1 156 2 156 3 919 917 917 161 2 412 2 412 5 554 2 174 2 230 800 914 2 182 1 182 2 507 900 920 894 433 113 143 101 130 153 160 1 160 2 721 412 4 412 1 903 917 918 AUF ZU OUVR IR FERM ER OPE N CLO SE 502 921 156 721 919 917 ...

Page 10: ...I IMPELLER II 113 5 3mm IMPELLER III 118 5 0mm IMPELLER 1 65 THP 124 5 0mm IMPELLER IV 120 8 7mm IMPELLER V 120 10 0mm IMPELLER VI 120 7 8mm PLUG CASING DRAIN 1 4 O RING DRAIN PLUG 11 x 2 5mm O RING LID 137 x 5mm O RING CASING 206 x 6mm O RING DIFFUSER 90 x 5mm SCREW CASING HEX SLOT M7 x 48mm SS LID CLEAR MECHANICAL SEAL 20mm COMPLETE MOTOR FLANGE 56 FRAME SCREW 3 8 16 x 2 BASKET ONE PIECE SCREW 6...

Page 11: ...2999999319 Rev 0215 EasyFit ...

Page 12: ...v 165 VARIABLE SPEED USER MANUAL Premium Efficiency Variable Speed Motor ...

Page 13: ...demarks and registered trademarks are the property of their respective companies The information in this document incorporates proprietary rights and is not to be duplicated wholly or in part without the express written permission of Regal Beloit Corporation and or Regal Beloit America Inc June 2013 USA ...

Page 14: ...and Function Overview 12 6 2 User Interface Key Pad Overview 13 6 3 Set the Schedule 13 6 4 Running V Green 165 from Key Pad 15 6 5 OVERRIDE 17 6 6 Schedule Advance 18 6 7 Key Lockout 20 6 8 Motor Pause 21 6 9 Temporary Stop with Digital Serial Input 21 6 10 Reset Factory Defaults 22 7 Priming 22 8 Freeze Protection 22 9 Control with Digital Inputs 23 10 DIP Switches 24 11 Care and Maintenance 25 ...

Page 15: ...DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE identifies potential equipment damage or failure conditions a...

Page 16: ...ated electronics interface controls the speed settings as well as the run durations The V Green 165 can run at speeds ranging between 600 and 3450 RPM and is rated for 208 230 Vrms at an input frequency of 60 Hz 2 Navigation Overview Increases decreases selected value Pressing any key following a change accepts the current value displayed inside the setting Figure 1 V Green 165 User Interface Butt...

Page 17: ...ectromechanical motor and control design Benefits of adding an optional V Green 270 user interface with the V Green 165 motor Ability to conduct field troubleshooting i e view FAULT codes and real time operating parameters Ability to set a pump running schedule based on a real clock setting i e must input actual time which then determines pump start and stop times Ability to remotely mount the V G...

Page 18: ...T key will start the V Green 165 based on the factory default schedule NOTE If power is cycled to the V Green 165 and the user does not press the STOP key the V Green 165 will automatically start and run the programmed default schedule shown in the chart above This feature ensures that the V Green 165 will re start in the event of a power outage Button Duration In Hours Speed In RPM STEP 1 4 3100 ...

Page 19: ...ress the STEP 1 key The STEP 1 button and DURATION setting LEDs will illuminate The bar graph will show default DURATION for STEP 1 1 Press UP or DOWN arrows to change the DURATION 2 Press the STEP 1 key again to change the SPEED setting The SPEED setting LED will illuminate The bar graph will show default SPEED for STEP 1 3 Press UP or DOWN arrows to change the SPEED 4 Press any STEP or OVERRIDE ...

Page 20: ... program a schedule with a combined duration for all three steps greater than 24 hours the V Green 165 software will retain the current STEP time duration only and will zero out the other two STEP time settings As an example if STEP 1 equals eight 8 hours STEP 2 equals nine 9 hours and STEP 3 equals eight 8 hours for a combined 25 hours the V Green 165 will retain the setting for the current Step ...

Page 21: ...maintain proper filtration to achieve satisfactory sanitation The User Interface is located on top of the V Green 165 To the right of the STEP buttons is the OVERRIDE button This button can be used to operate the V Green 165 at speeds outside of the normal operating schedule Figure 2 V Green 165 Overview DIP Switch Serial Connector Digital Inputs Mains Connections Keypad Buttons NOTICE The V Green...

Page 22: ...ped to a length of approxi mately 0 33 The terminal block is capable of handling solid or stranded wire up to 12 AWG in size The screw for the mains connections should be properly tightened to a torque value of 10 in lb Pin Wire Color Description L1 Black Hot 1 L2 Red or White Hot 2 Green screw Green Earth Table 1 Mains Connection Pin Wire Color Description J201 1 Red 12V J201 2 Black A J201 3 Yel...

Page 23: ...RED OR WHITE EARTH L1 BLACK 208 230V POWER SOURCE Power should be turned off when installing servicing or repairing electrical components Observe all warning notices posted on the existing equipment V Green 165 and in these installation instructions ...

Page 24: ...ER RIDE pin 4 COMMON pin 5 Vac or VDC GND EXTERNAL SUPPLY Automation System or Solar System Controller V Green 165 Controller Figure 5 Digital Input connector Access to these terminals is in close proximity to the mains connectors which carry line voltage capable of causing personal injury or damaging the equipment if contact is made Power should be turned off when accessing this area ...

Page 25: ...nd SPEED Blinking 1 sec Solid ON Indication Key for LEDs V Green 165 UI LED Indication and respective functionalities Serial Communication Functions X LED Function Power START FAULT STEP1 STEP2 STEP3 OVERRIDE SPEED SETTING DURATION SETTING BARGRAPH Power On X Step1 X X X Step2 X X X Step3 X X X Override X X X Keypad lock X Keypad Unlock X X X X Schedule Advance X X X Restore Default settings X All...

Page 26: ...the V Green 165 is 3450 RPM and the lowest is 600 RPM Unless a new user defined schedule is entered the V Green 165 will operate based on the following factory default schedule If power is connected to the V Green 165 motor pressing any of the following buttons referred to in this section 6 2 could result in the motor starting Failure to recognize this could result in personal injury or damage to ...

Page 27: ...he STEP currently being set will always take priority over any previous settings In the event a user attempts to program with a combined duration greater than 24 hours the current STEP setting will be retained whereas the other two STEP settings will be cleared to zero hours requiring the user to reset them Prior to beginning the actual programming process it is advisable for the user to review th...

Page 28: ... OFF state including when it automatically restarts following a power outage The default Prime setting is defined in the Priming section of this document 3 The V Green 165 then starts running in STEP 1 at the programmed DURATION and SPEED The ACTIVE LED for STEP 1 will turn ON The DURATION and SPEED setting LEDs along with the re spective bar graph LED will blink back and forth every three 3 secon...

Page 29: ...ring normal schedule operation the 24 hour schedule will stop When START is pressed again the 24 hour schedule will start from STEP 1 NOTE If power is lost while the V Green 165 is running a 24 hour schedule upon restoration of power the V Green 165 will start the 24 hour schedule from STEP 1 NOTE If a digital input provided from an external source is detected the V Green 165 will start running on...

Page 30: ...th its respective bar graph LED will blink back and forth at three 3 second intervals 2 The UP DOWN arrows allow the user to configure OVER RIDE DURATION and SPEED These settings can be changed while the V Green 165 is running These settings are stored each time the UP DOWN arrows are pressed NOTE When the OVERRIDE duration ends the V Green 165 resumes the 24 hour schedule at the point in the curr...

Page 31: ... time of the day with the 24 hour schedule starting at a different time of day The V Green 165 can run in the Schedule Advance mode by using the OVERRIDE button and upon completion will begin the programmed 24 hour schedule at STEP 1 DURATION and SPEED The following steps should be followed to set Schedule Advance mode 1 With the V Green 165 stopped press and hold the START key for more than three...

Page 32: ...w the user to run the V Green 165 during the period of the Schedule Advance mode NOTE While the V Green 165 is in the Schedule Advance mode if a user presses STEP 1 STEP 2 STEP 3 or the START key the system will start the normal schedule and the Schedule Advance mode will be canceled NOTE While the V Green 165 is in the Schedule Advance mode if a user presses the STOP key then the Schedule Advance...

Page 33: ...TEP 2 and STEP 3 will illuminate temporarily indicating the keypad is un locked NOTE While operating in key lockout mode the motor can still be stopped by pressing the stop key If no digital or serial input is present the motor will remain stopped If the motor is being controlled by a digital or serial input the motor will only temporarily stop for 4 minutes See section 6 9 for more information on...

Page 34: ...hen being controlled by a serial or digital input The user can press the STOP button while the V Green 165 is running and the V Green 165 will stop and stay off for four 4 minutes Once this time has elapsed the V Green 165 will return to normal operation and accept an input from digital or serial input source Refer to section 9 for additional details on digital inputs NOTE If the V Green 165 is op...

Page 35: ...t threshold the V Green 165 will automatically turn on assuming the START button has been pressed and circulate the pool water The Freeze Protection will run according to the following conditions utilizing the factory default settings Freeze Protection turn ON temperature 39 F Freeze Protection Duration 8 Hours By utilizing the V Green 270 user interface accessory sold separately these factory def...

Page 36: ... when a digital input is present NOTE A generic wiring diagram is provided in figure 7 for connecting the V Green 165 to a System Level Controller This concept can be applied to a solar system or any other type of control system NOTE There is no schedule for digital inputs The timing for each speed is controlled directly by the digital inputs NOTE The digital inputs have the highest priority among...

Page 37: ...the equipment if contact is made Power should be turned off when accessing this area The DIP switches can be used to configure different settings for the V Green 165 Each DIP switch and their corresponding function is defined in Table 5 Access to these terminals is in close proximity to the mains connectors which carry line voltage capable of causing personal injury or damaging the equipment if co...

Page 38: ...tart automatically fol lowing the FAULT cycle ac power to the V Green 165 and wait five 5 minutes If this does not correct the situation please contact Customer Service at 1 800 262 6484 The V Green 165 reads the FAULT status and provides feedback to the user via the FAULT LED The V Green 165 will illuminate the FAULT LED when a FAULT is present The V Green 165 will stop and remain OFF when the FA...

Page 39: ...l remain illuminated 3 When a FAULT is present and the FAULT LED is illuminated only the STOP key will function The remaining buttons become disabled 4 When the FAULT LED is continuously ON i e not blinking a FAULT is present in the controller When the FAULT LED is blinking every one 1 second a FAULT is present in the user interface 5 When the FAULT has cleared the FAULT LED will turn OFF 6 Once t...

Page 40: ...30V AC 24V AC 20 or 9 30V DC 12 24V DC 20 Auxiliary Load Terminals N A Maximum Continuous Load 1 65 THP Total Horse Power Speed Range 600 3450 RPM Environmental Rating NEMA Type 3R Agency Approval R C XDNW2 E302804 R C XDNW8 E302804 Ambient Conditions Storage 40ºC to 85ºC 40ºF to 185 Operating 0ºC to 50ºC 32 F to 122 F Humidity Relative 0 to 95 non condensing ...

Page 41: ...t Over temperature FAULT Debris in strainer basket Air leak User Interface is not connected Over current FAULT Loose mounting Clogged or restricted plumbing V Green 165 shaft is locked V Green 165 shaft is damaged V Green 165 will automatically restart after one 1 minute Check that mounting bolts of V Green 165 and pump are tight Check for blockage in strainer or suction side piping Checked for bl...

Page 42: ...right 2013 The text and images in this document are not to be modified without express written permission of Regal Beloit Corporation and or Regal Beloit America Inc Regal Beloit America Inc 531 North Fourth Street Tipp City OH 45371 Fax 937 667 5030 www centuryelectricmotor com Customer Service 1 800 262 6484 Please refer to our website www pool motors com for updates to this printed manual ...

Page 43: ...Distribution Marketing 1325 Heil Quaker Blvd LaVergne TN 37086 Phone 866 887 5216 Fax 800 468 2062 www pool motors com 2013 Regal Beloit Corporation 2516831 002 10 13 A Regal Brand ...

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