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Atlas™ Lightweight Evacuable Pellet Dies 

 

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1. Introduction 

 

Thank you for purchasing a Specac product. 
 
The  Atlas™  Lightweight  Evacuable  Pellet  Dies  have  been  specifically 
designed  to  work  with  the  range  of  Atlas™  Power  and  Autotouch 
Presses up to a maximum load rating of 40 tons. The Lightweight Dies 
are  also  compatible  for  use  with  Specac’s  15  and  25  tons  Atlas™ 
Manual Hydraulic Presses.  
 
The  Dies  are  made  of  440C  stainless  steel  and  offered  to  prepare 
pellet discs of 32mm or 40mm diameter size. They are  well suited for 
the  preparation  of  solid  pellets  for  study  by  X-Ray  Fluorescence 
spectroscopy. When  many  samples  are  to  be  prepared  for  study,  the 
physical  effort  required  to  load  and  remove  an  Atlas™  Lightweight 
Evacuable  Pellet  Die  into  a  press  is  greatly  reduced,  as  the  Dies 
themselves are physically smaller and lighter in weight by comparison 
to conventional 32mm and 40mm diameter pellet dies. 
 
To aid in the weight reduction there are no individual internal pressing 
pellets  as  with  conventional  Dies  and  so  a  sample  is  compressed 
between  the  plunger  and  the  base  pieces  of  the  Lightweight  Die 
assembly.  For  this  reason,  both  the  plunger  and  base  have  a  highly 
polished  surface  that  contacts  with  the  sample.  The  highly  polished 
faces help in producing an even surface finish to the sample pellet and 
in release of the sample from the Die components. 
 
The  Lightweight  Dies  have  an  evacuation  port  and  can  be  operated 
using a partial vacuum for the compression of samples into pellets that 
may be moisture sensitive. 
 
These user instructions are based upon the 40mm Lightweight Die P/N 
GS25411  shown  as  an  example  throughout.  The  same  instructions 
apply for use of the 32mm Lightweight Die P/N GS25410. 
 
 
 
 

Summary of Contents for Atlas Lightweight Evacuable Pellet Die

Page 1: ...Atlas Lightweight Evacuable Pellet Dies User Manual 2I 25410 Issue 3...

Page 2: ......

Page 3: ...Atlas Lightweight Evacuable Pellet Dies User Manual 2I 25410 Issue 3...

Page 4: ...5 FILLING THE DIE WITH SAMPLE 11 6 MAKING THE PELLET 12 7 REMOVING THE PELLET FROM THE DIE 13 8 CLEANING AND STORAGE OF THE DIE 14 9 LEGEND FOR THE LIGHTWEIGHT DIE 14 10 SPARE PARTS FOR THE LIGHTWEIGH...

Page 5: ...greatly reduced as the Dies themselves are physically smaller and lighter in weight by comparison to conventional 32mm and 40mm diameter pellet dies To aid in the weight reduction there are no individ...

Page 6: ...the Atlas Lightweight Evacuable Pellet Die from its protective packaging Please check that the following have been supplied A 32mm or 40mm Lightweight Evacuable Pellet Die complete To include the fol...

Page 7: ...Atlas Lightweight Evacuable Pellet Dies 7 O ring for Plunger Extractor cap Check the parts over and proceed to use them from the following instructions...

Page 8: ...Atlas Lightweight Dies are made from corrosion resistant steel 440C but because of the nature of certain materials that may be used with the Dies it is necessary to take certain precautions Any sampl...

Page 9: ...rasive cleaning cloths on the polished faces of the plunger 1 and the base 2 2 Place the base 2 onto the bench top Ensure the base O ring seal 3 is correctly positioned in the groove on the base 2 and...

Page 10: ...User Manual 10 Exploded Diagram of Atlas Lightweight Evacuable Pellet Die 5 1 4 6 3 2...

Page 11: ...been placed into the cylinder body 4 use the tip of a spatula to spread the powder such that it has a flat evenly distributed surface Preparation of the uncompacted powder surface helps to produce a...

Page 12: ...ample or set of samples to be compressed If using a vacuum apply evacuation to the Die assembly prior to compression in the Press Note Evacuation of the Die assembly can help in the production quality...

Page 13: ...end of the extractor cap 7 onto the underside of the cylinder body 4 This configuration of parts creates a space for the compacted pellet to be pushed into after further travel of the plunger 1 3 Pla...

Page 14: ...by a combination of washing with warm water then distilled water and finally with methanol The Die parts are then dried and can be stored in a desiccator warming cabinet or left on a warm 35 C hot pl...

Page 15: ...5412 Atlas 32mm Lightweight Die Body P N GS25413 Atlas 32mm Lightweight Die Plunger P N GS25414 Atlas 32mm Lightweight Die Base P N GS25415 Atlas 32mm Lightweight Die O ring Kit P N GS25416 Atlas 40mm...

Page 16: ...User Manual 16 Notes...

Page 17: ...bsite www systems eng co jp Spain Teknokroma S Coop C Ltda Barcelona Tel 93 674 8800 Fax 93 675 2405 email comercial teknokroma es Switzerland Portmann InstrumentsAG Biel Benken Tel 061 726 6555 Fax 0...

Page 18: ...SPECAC INC 414 Commerce Drive Suite 175 Fort Washington PA 19034 USA Tel 215 793 4044 Fax 215 793 4011 SPECAC LTD River House 97 Cray Avenue Orpington Kent BR5 4HE Tel 44 0 1689 873134 Fax 44 0 1689...

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