Spartan Equipment SKID-PAC 1000 Technical Manual Download Page 8

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Spartan Equipment

Technical Manual Skid-Pac

1000, 1000B

TABLE OF CONTENTS

SECTION Pg.

SAFETY MESSA

GES…..…………

Be Alert to Safety Messages

……….… i

Purpose of Safety Messages

……….… i

Safety Alert Symbol ..

…………..……… i

Signal Words

– “DANGER”,

“WARNING” and “CAUTION”………… i

Additional Precautionary Messag

es…. i

SAFETY MESSAGE OVERVIEW

SAFETY and RESPONSIBILITY

Before Operating Any E

quipment….....

Qualified Person

…………….…..………

Owner

’s Responsibilities……….….……

General Construction Safety

……….….

Federal, State, Local and OSHA
Construction Guidelines and
Regulation

s……………….……….…….

Operational Safety Progra

m…………..

TABLE of CONTENTS

……..……..

LIST of FIG

URES…………..…...…

vii

DOCUMENT REVISI

ONS…………

1.0 INTRODUCTION..

……..………

1.1 About This Manu

al………….………

1.2 Additional Publication

s….………....

2.0 EQUIPMENT

IDENTIFICATION

……………..

2.1 Serial Number Locatio

n.………..….

2.2 Equipment Identification Plat

e….…

2.3 Record the Serial Number

……..…..

3.0 WARRANTY PROTECTION

SUMMARY

…………..….….…..

3.1 Overview

…….……………….……..

SECTION

Pg.

3.2 Owner

’s Responsibilities……..…...

3.3 Spartan Equipment Product
Polici

es……………...

4.0 EQUIPMENT OVERVIEW

…….

4.1 Product Description and

Application

……………………..……

4.2 Major Subassemblie

s………..…….

5.0 Principle of Operati

on……….

5.1 Skid-Pa

c……………………………

5.2 Definition of Hydraulic Installation

Term

s…………………………….…

6.0 Technical

Information….

6.1 Specifications

……….……………..

6.2 Dimension Diagram

s……….……..

6.3 Identification and Safety Labels

…..

7.0 Mounting

Information………..

7.1 Skid-Pac Mounting

…………..….….

8.0 Installation &

Removal………

8.1 Carrier Compatibility

……….….……

8.2 Testing and Adjusting

……….……..

8.3 Installation on to Carrie

r…….……..

8.4 Removal from Carri

er……..…..……

9.0 Operati

on..…………..…………

.1 Pre-operation Check

s…………..…

9.2 Operation

…………………………...

10.0 Trouble

shooting……..……...

11.0 Service and Mainte

nance….

11.1 General Guideline

s………….……

11.2 Daily Maintenance

…………...……

11.3 Preventative Mainten

ance……..…

11.4 Threaded Fasteners

………....……

Summary of Contents for SKID-PAC 1000

Page 1: ...00 1000B Technical Manual 573936 Rev 09nov READ THIS MANUAL BEFORE OPERATING Read understand and follow carefully the operating and safety instructions in this manual to ensure safe and efficient oper...

Page 2: ......

Page 3: ...Symbol ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The exclamation point within an equilateral triangle is the safety alert symbol The symbol is used to draw attention to the presence of potential...

Page 4: ...osure to high noise levels may cause hearing loss Wear hearing protection when operating the Skid Pac CAUTION Risk of eye injury from flying debris Wear eye protection when operating or servicing the...

Page 5: ...could cause serious injury Use extreme caution when working around electric and gas lines Locate existing underground service and utility lines before starting operation WARNING Crush hazard Injury m...

Page 6: ...ment are therefore not all inclusive Owner s Responsibilities The equipment owner is responsible to ensure that only qualified personnel operate and service the Spartan Equipment attachment Qualified...

Page 7: ...ation operation maintenance and repair Operational safety must encompass all of these factors Accident prevention through operational safety programs must be further developed by the equipment owner a...

Page 8: ...2 2 Equipment Identification Plate 2 2 3 Record the Serial Number 2 3 0 WARRANTY PROTECTION SUMMARY 3 3 1 Overview 3 SECTION Pg 3 2 Owner s Responsibilities 3 3 3 Spartan Equipment Product Policies 4...

Page 9: ...y 1000 30 Mounting Frame Hydraulic Components 1000B 32 Dynamic Assembly Suspension Components 1000B 34 Carrier 31 12 1 2 Transported Attached to Carrier 31 12 2 Storage 31 13 0 Parts Information 26 13...

Page 10: ...Throughout Revise parts list figures May 10 2006 27 28 Revise Fig 14 1 Table 14 2 Sep 29 2006 20 Revise oil capacity Jun 27 2007 Cover 7 9 27 29 30 Revise parts list figures May 1 2008 27 29 Revise f...

Page 11: ...is an integral part of this product Keep it in a convenient location so that it is easily accessible for future reference 1 2 Additional Publications Further information about the Spartan Equipment Sk...

Page 12: ...ing useful information Manufacturer s name Address Product name Model number Serial number Year of manufacture Mass Figure 2 2 Locations of Equipment Identification 2 3 Record Equipment I D Informatio...

Page 13: ...entrusted with installation operation maintenance and transporting of the Spartan Equipment adhere to the following Read and thoroughly understand the information and procedures detailed in this manua...

Page 14: ...ure of the person performing the service maintenance or repair 3 3 Spartan Equipment Product Policies In this manual Spartan Equipment recommends Skid Pac applications maintenance and service consiste...

Page 15: ...e The Spartan Equipment Skid Pac consists of the following major subassemblies Dynamic Assembly Generates and transfers the vibratory energy to the soil The assembly includes the hydraulic motor eccen...

Page 16: ...Pac with a lesser flow of oil it is important to realize that the vibrations generated by the dynamic assembly are developed by the speed of the hydraulic motor Therefore reduced compaction performanc...

Page 17: ...draulic overload It is a required component When selecting a relief valve for Spartan Equipment attachments the pilot controlled relief valve is better suited for high flow applications Pilot controll...

Page 18: ...m Return 3 4 16 Weight c Standard 1110 499 Lbs kg With Optional Weight Kit 1310 90 7 Carrier Weight d Skid Steer 4000 1800 Minimum Lbs 1 000 kg 1 000 a For efficient machine operation proper selection...

Page 19: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 9 6 2 DIMENSION DIAGRAMS Figure 6 1 Skid Pac 1000 1000B...

Page 20: ...the manual for detailed explanations and instructions 5 The HOT SURFACE decal indicates hydraulic components that become hot during operation These include the quick disconnect couplings hoses hose fi...

Page 21: ...is damaged or missing Figure 6 2 Decal Locations Table 6 3 Decal Parts List ITEM QTY PART No DESCRIPTION 2 10 1 103377 Decal Package for 1000 2 6 9 10 1 573937 Decal Package for 1000B 1 1 676980 ID P...

Page 22: ...ting Spartan Equipment s Skid Pac is designed to easily mount to most skid steers without additional mounting hardware The Skid Pac is furnished with hoses equipped with hydraulic quick disconnects to...

Page 23: ...tand and follow the instructions included with the installation kit The installation is not complete until the auxiliary circuit is tested for flow and pressure For questions regarding testing the aux...

Page 24: ...ns from the carrier manufacturer IMPORTANT The motor is assembled for clockwise rotation Pressurizing the outlet port will damage the motor s internal components Verify correct installation before pre...

Page 25: ...n auxiliary circuit Follow carefully the instructions from the carrier manufacturer Disconnect hydraulic connections from skid steer NOTE Connect hose ends together to avoid contamination or damage 3...

Page 26: ...rformance limits Adhere to the specifications listed in Section 6 of this manual 9 2 Operation CAUTION Never activate the Skid Pac unless the operator is seated in the operator s seat and in full cont...

Page 27: ...dth 6 As the material compacts maintain a constant down force with the carrier For larger areas decrease down force and slide the compactor over the material with a repetitive back and forth motion 7...

Page 28: ...d parts Unit runs erratically Erratic oil pressure or flow Check hydraulic supply system Correct as required Failed spring mount Inspect Replace failed mount Unit runs with excessive noise or vibratio...

Page 29: ...se only genuine Spartan Equipment replacement parts to protect total warranty coverage Do not make alterations to the Skid Pac without written authorization from the Spartan Equipment Engineering Depa...

Page 30: ...on related failures 11 7 1 Lubrication Model 1000 only During operation the bearings used in the model 1000 are continuously lubricated from an oil bath within the eccentric housing IMPORTANT Keep fas...

Page 31: ...e oil fill and oil level plugs 11 7 3 How To Drain Oil 1 Position Skid Pac with the oil level plug pointed downward so that oil will drain 2 Remove oil level plug and drain oil 3 If the oil is contami...

Page 32: ...gs with care to prevent the grease seal from becoming dislodged 1000B model 1 Clean the bearing housing 2 Apply a light coating of oil to the bearing s outer race 3 Slowly press bearing into housing N...

Page 33: ...flow regulator valve will result in poor performance or damage 11 10 1 Hydraulic Motor Service The hydraulic motor has no user serviceable parts Contact Spartan Equipment s Technical Service for furth...

Page 34: ...is stamped above port T2 Refer to Section 13 to identify the flow rating of the valve 11 12 Tightening Torque IMPORTANT Replacement fasteners must be the same type and grade Adhere to proper torque 1...

Page 35: ...al instructions in Section 8 3 4 Secure hoses to unit to avoid accidental damage 5 Lift attachment only at approved lift points See diagram in Section 6 3 6 Adequately stabilize and secure attachment...

Page 36: ...llustrations and parts descriptions contained in this manual are typical of the model identified in Section 1 of this manual When viewing the parts illustrations and descriptions verify that the model...

Page 37: ...1 Measure the distance L from the back surface of the mounting flange to the rear of the motor body not including bolts Use the dimensions in Table 13 1 to determine the part number 13 3 2 Valve Iden...

Page 38: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 28 PARTS INFORMATION 1000 Figure 13 3 SSU Mounting Frame Hydraulic Components Skid Pac 1000...

Page 39: ...571432 SSU Mounting Frame 3 1 Varies a Valve Must match motor 4 1 Varies a Motor Must match valve 5 2 813290 HHCS 6 2 653339 Flat Washer 7 2 656531 90 Elbow 8 1 102699 45 Elbow 9 3 677119 Adapter 10 2...

Page 40: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 30 PARTS INFORMATION 1000 Figure 13 4 Dynamic Assembly Suspension Components Skid Pac 1000...

Page 41: ...with Plate 2 1 572584 Eccentric Assembly 3 2 103362 Gasket Housing 4 1 571550 Bearing Housing Motor Side 5 44 708791 HHCS 1 Lg 6 46 708512 Flat Washer 7 2 103369 Socket Head Cap Screw 8 2 708507 Beari...

Page 42: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 32 PARTS INFORMATION 1000B Figure 13 5 SSU Mounting Frame Hydraulic Components Skid Pac 1000B...

Page 43: ...571432 SSU Mounting Frame 3 1 Varies a Valve Must match motor 4 1 Varies a Motor Must match valve 5 2 813290 HHCS 6 2 653339 Flat Washer 7 2 656531 90 Elbow 8 1 102699 45 Elbow 9 3 677119 Adapter 10...

Page 44: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 34 PARTS INFORMATION 1000B Figure 13 6 Dynamic Assembly Suspension Components Skid Pac 1000B...

Page 45: ...573791 Dynamic Assembly Suspension 1 1 573792 Eccentric Frame with Plate 2 1 573780 Eccentric Assembly 3 2 573374 Bearing 4 1 573783 Bearing Housing Motor side 5 28 708791 HHCS 1 Lg 6 12 719238 Lockwa...

Page 46: ...Spartan Equipment Technical Manual Skid PacTM 1000 1000B 36 NOTES...

Page 47: ......

Page 48: ...Tel 888 888 1085 e mail o r d e r s s p a r t a n e q u i p m e n t c o m Spartan Equipment website http www SpartanEquipment com...

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