SpacePak WCSP-2430D Installation, Operation & Maintenance Manual Download Page 4

4

Plenum Duct

The plenum duct can be run in practically any location
accessible for the attachment of the supply tubing (see
suggested layouts in Figure 1.2). The plenum is normally
located in the attic or basement, and it is usually more
economical to run the plenum where it will appreciably
shorten the lengths of two or more supply runs.

In some two-story split level homes, it may be advanta-
geous to go from one level to another with the plenum
duct. Whenever necessary, either between floors or along
the ceiling, the small size of the plenum makes it easy to
box in.

The fan coil unit is designed to operate with a total exter-
nal static pressure of 1.5 inches of water column (mini-
mum 1.0 - maximum 1.5). Excessive static pressure is an
indication of too few outlets and may cause the coil to
freeze and some or all outlets to be noisy.

For systems with a tee installed as on Unit No. 1 (Figure
1.3), the best results are obtained if not more than 
60% of the total number of system outlets are attached to
any one branch of the tee. For systems with a tee
installed as on Unit No. 2 (Figure1.3), not more than 30%
of the total number of system outlets should be attached 
to the perpendicular branch of the tee.

The larger system capacities (WCSP-4860D) are 
effected more by higher system static pressure than 
the smaller systems. The four and five ton systems are
ideally designed as indicated by the diagram in the lower
left corner of figure 1.2. If this layout cannot be followed,
it is important to create some pressure drop in the
plenum run using elbows and tees. Installation of the
plenum tee closer than the minimum indicated in Fig. 1.3
will reduce performance of the system. No supply runs
should be installed between unit outlet and this tee. Static
readings on system should be taken before tee.

Supply Tubing

In the case of two-story or split-level applications, supply
tubing may run from one story to another. It is small
enough to go in stud spaces, but this is often difficult 
in older homes because of hidden obstructions in stud
spaces. It is more common to run the supply tubing 
from the attic down through second story closets to 
the first story terminators.

Supply tubing runs in the corners of the second story
rooms can be boxed in and are hardly noticeable since
overall diameter is only 3

1

4

".

PLENUM

FOR 

WCSP- 4860

ONLY

PLENUM

FAN COIL

UNIT

PLENUM

FAN COIL

UNIT

PLENUM

FAN COIL

UNIT

PLENUM

FAN COIL

UNIT

FIGURE 1.2: PLENUM/TUBING LAYOUT EXAMPLES 

(FOR GUIDANCE ONLY)

UNIT NO. 1

UNIT NO. 2

FAN COIL UNIT

FAN COIL UNIT

NO MORE THAN

60% OF CAPACITY

ON ONE SIDE

30% MAX. OF CAPACITY

MINIMUM 18"

MINIMUM 18"

FIGURE 1.3:

WCSP-4860D INSTALLATION

Summary of Contents for WCSP-2430D

Page 1: ...s SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustments Factors Affecting the Balance of the System SECTION 4 MAINTENANCE Biannual Maintenance Checklist If S...

Page 2: ...ur as a result of overflow from the equipment drain pan or stoppage in the condensate drain piping from a cooling or an evaporator coil AIR DISTRIBUTION SYSTEM COMPONENT REQUIREMENTS Air distribution...

Page 3: ...fied by the installing contractor Above layout is shown as an illustrative reference only SUPPLY TUBING SPC 25 100 Flexible insulated 2 I D and 3 1 4 O D Each section is 100 feet long R8 SUPPLY TUBIN...

Page 4: ...m capacities WCSP 4860D are effected more by higher system static pressure than the smaller systems The four and five ton systems are ideally designed as indicated by the diagram in the lower left cor...

Page 5: ...TERMINATOR FIGURE 1 5 TERMINATOR IN CLOSET TOP AREA SECTION 2 SYSTEM INSTALLATION NOTICE Before proceeding with the installation we recommend reading through this section of the manual for an overall...

Page 6: ...ty Nom Tons Water In Water Out Cond Drain NPT Return Inlet Dia Connections WCSP 2430D WCSP 3642D WCSP 4860D 2 2 1 2 3 3 1 2 4 5 Electrical Characteristics 1 60 208 230 1 60 208 230 1 60 208 230 7 8 7...

Page 7: ...Heating Capacity MBH 160 EWT 140 EWT 120 EWT WCSP 3642D 850 cfm Heating Capacity 30 0 35 0 40 0 45 0 50 0 55 0 60 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 Water Flow Rate GPM Cooling Capacity MBH 42 EWT 48...

Page 8: ...to properly center the return it may be necessary to cut joists and install headers For all wall return applications cut the return air opening to accomodate the return air box measure box itself Reme...

Page 9: ...sulation add insulation if required An uninsulated panel will sweat and condensate will form on the cabinet 14 Replace the side access panels STEP 3 ATTACHING SUPPLY AIR PLENUM ADAPTOR NOTICE If the u...

Page 10: ...10 SUPPLY AIR PANEL REMOVED FOR CLAIRITY SPL 0061 A FIGURE 2 9A SPL 0062 A FIGURE 2 9B...

Page 11: ...the platform with the elliptical opening facing in the direction of the return air opening The supply air plenum adaptor should overhang the platform DO NOT let the adaptor support the weight of the u...

Page 12: ...ection 1 of this man ual Wiring diagram is provided in Figure 2 13 A separate 208 230 60 1 power supply is recommended for the unit Use standard 15 amp fuse and 14 gauge wire from power supply to unit...

Page 13: ...13 FIGURE 2 13 MODEL WCSP D WIRING SCHEMATIC...

Page 14: ...ch runs must be a minimum of 18 from the fan coil unit or any other tee elbow or branch run Keep all tees and elbows to a minimum to keep system pressure drop on larger layouts to a minimum NOTICE Ref...

Page 15: ...tube length The result would be unacceptable noise Push the free end of the sound attenuating tube through the 4 hole until the two toggle springs on the room ter minator snap into place 15 IN INSULA...

Page 16: ...er core Second twist a kwik connect into the inner core Third pull down the insulation and cover and tuck it into the deep groove on the back of the kwik connect Fourth wrap the connection securely wi...

Page 17: ...the back side of the plenum take off and insert the assembly into the hole in the plenum see FIgure 2 25 NOTICE Gasket must be installed to seal plenum take off to prevent air leakage Orient the plen...

Page 18: ...outdoor units will start through the normally open contacts FR1 and FR2 of the FR fan relay The fan coil unit is equipped with a primary float switch the outdoor unit will automatically shut down if...

Page 19: ...fan coil unit rating plate Amp draw shown on plate is the FLA of motor not the actual running amps and will vary with the pressure and voltage 6 Place the thermostat cooling indicator in COOL position...

Page 20: ...ualified service professional at least once every year BEFORE EACH COOLING SEASON 1 Check and clean air filter The air filter is permanent type Remove and clean thoroughly with soap solution and water...

Page 21: ...f coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outle...

Page 22: ...bly 70 8022 1 Coil Assembly 70 8023 1 5 Transformer 27 3293 1 1 1 6 Motor 27 3236 1 Motor 27 3237 1 Motor 27 3238 1 7 Blower Wheel 27 8032 1 1 Blower Wheel 27 8033 1 9 Terminal Block low volt 27 3051...

Page 23: ...23 NOTES...

Page 24: ...nship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior...

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