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SPACEPAK  SYSTEM DESIGN

The SpacePak WCSP-D unit is a hydronic fan coil unit
which utilizes chilled or heated water from a chiller or 
boiler to provide the conditioned air through the specially
designed prefabricated preinsulated flexible duct system.
The system and its basic components operate the same
as in any conventional air-to-air cooling system.

The SpacePak system is covered by the following U.S.
Patents: 3,507,354; 3,575,234; 3,596,936; 3,605,797;
3,685,329; 4,045,977; 4,698,982; 926,673 and Canadian
Patents: 891,292; 923,935; 923,936.

CODE COMPLIANCE

Fan coil unit installation must conform to the require-
ments of the local authority having jurisdiction or, in 
the absence of such requirements, to the National Board
of Fire Underwriters regulations. Fan coil unit meets 
ETL listing requirements.

All electrical wiring must be in accordance with 
the National Electrical Code ANSI/NFPA No. 70-latest 
edition and any additional state or local code require-
ments. If an external electrical source is utilized, the fan
coil unit, when installed, must be electrically grounded.

NOTICE: It is a requirement of the International
Mechanical Code (307.2.3 ) to install a secondary drain
or an auxiliary drain pan where damage to any building
components will occur as a result of overflow from the
equipment drain pan or stoppage in the condensate
drain piping from a cooling or an evaporator coil.

AIR DISTRIBUTION SYSTEM 
COMPONENT REQUIREMENTS

Air distribution components installation must conform 
to the requirements of local authority having jurisdiction
or, in the absence of such requirements, to the National
Fire Protection Association 90A or 90B.

Do not begin the installation of the system without a 
system layout and material take-off. If a layout plan is 
not already available and room terminator requirements
determined, then refer to the SpacePak Application
Manual, SP9, to complete this information. A description
of air distribution system components is shown in Figure
1.1.

Section 1: INTRODUCTION  

The following terms are used throughout this 
manual to bring attention to the presence of potential
hazards or to important information concerning the
product:

Indicates an imminently hazardous

situation which, if not avoided, will result in death,
serious injury or substantial property damage.

Indicates an imminently hazardous

situation which, if not avoided, could result in
death, serious injury or substantial property damage.

Indicates an imminently hazardous 

situation which, if not avoided, may result in 
minor injury or property damage.

NOTICE: Used to notify of special instructions on
installation, operation or maintenance which are
important to equipment but not related to personal 
injury hazards.

Summary of Contents for WCSP-2430D

Page 1: ...s SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustments Factors Affecting the Balance of the System SECTION 4 MAINTENANCE Biannual Maintenance Checklist If S...

Page 2: ...ur as a result of overflow from the equipment drain pan or stoppage in the condensate drain piping from a cooling or an evaporator coil AIR DISTRIBUTION SYSTEM COMPONENT REQUIREMENTS Air distribution...

Page 3: ...fied by the installing contractor Above layout is shown as an illustrative reference only SUPPLY TUBING SPC 25 100 Flexible insulated 2 I D and 3 1 4 O D Each section is 100 feet long R8 SUPPLY TUBIN...

Page 4: ...m capacities WCSP 4860D are effected more by higher system static pressure than the smaller systems The four and five ton systems are ideally designed as indicated by the diagram in the lower left cor...

Page 5: ...TERMINATOR FIGURE 1 5 TERMINATOR IN CLOSET TOP AREA SECTION 2 SYSTEM INSTALLATION NOTICE Before proceeding with the installation we recommend reading through this section of the manual for an overall...

Page 6: ...ty Nom Tons Water In Water Out Cond Drain NPT Return Inlet Dia Connections WCSP 2430D WCSP 3642D WCSP 4860D 2 2 1 2 3 3 1 2 4 5 Electrical Characteristics 1 60 208 230 1 60 208 230 1 60 208 230 7 8 7...

Page 7: ...Heating Capacity MBH 160 EWT 140 EWT 120 EWT WCSP 3642D 850 cfm Heating Capacity 30 0 35 0 40 0 45 0 50 0 55 0 60 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 Water Flow Rate GPM Cooling Capacity MBH 42 EWT 48...

Page 8: ...to properly center the return it may be necessary to cut joists and install headers For all wall return applications cut the return air opening to accomodate the return air box measure box itself Reme...

Page 9: ...sulation add insulation if required An uninsulated panel will sweat and condensate will form on the cabinet 14 Replace the side access panels STEP 3 ATTACHING SUPPLY AIR PLENUM ADAPTOR NOTICE If the u...

Page 10: ...10 SUPPLY AIR PANEL REMOVED FOR CLAIRITY SPL 0061 A FIGURE 2 9A SPL 0062 A FIGURE 2 9B...

Page 11: ...the platform with the elliptical opening facing in the direction of the return air opening The supply air plenum adaptor should overhang the platform DO NOT let the adaptor support the weight of the u...

Page 12: ...ection 1 of this man ual Wiring diagram is provided in Figure 2 13 A separate 208 230 60 1 power supply is recommended for the unit Use standard 15 amp fuse and 14 gauge wire from power supply to unit...

Page 13: ...13 FIGURE 2 13 MODEL WCSP D WIRING SCHEMATIC...

Page 14: ...ch runs must be a minimum of 18 from the fan coil unit or any other tee elbow or branch run Keep all tees and elbows to a minimum to keep system pressure drop on larger layouts to a minimum NOTICE Ref...

Page 15: ...tube length The result would be unacceptable noise Push the free end of the sound attenuating tube through the 4 hole until the two toggle springs on the room ter minator snap into place 15 IN INSULA...

Page 16: ...er core Second twist a kwik connect into the inner core Third pull down the insulation and cover and tuck it into the deep groove on the back of the kwik connect Fourth wrap the connection securely wi...

Page 17: ...the back side of the plenum take off and insert the assembly into the hole in the plenum see FIgure 2 25 NOTICE Gasket must be installed to seal plenum take off to prevent air leakage Orient the plen...

Page 18: ...outdoor units will start through the normally open contacts FR1 and FR2 of the FR fan relay The fan coil unit is equipped with a primary float switch the outdoor unit will automatically shut down if...

Page 19: ...fan coil unit rating plate Amp draw shown on plate is the FLA of motor not the actual running amps and will vary with the pressure and voltage 6 Place the thermostat cooling indicator in COOL position...

Page 20: ...ualified service professional at least once every year BEFORE EACH COOLING SEASON 1 Check and clean air filter The air filter is permanent type Remove and clean thoroughly with soap solution and water...

Page 21: ...f coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outle...

Page 22: ...bly 70 8022 1 Coil Assembly 70 8023 1 5 Transformer 27 3293 1 1 1 6 Motor 27 3236 1 Motor 27 3237 1 Motor 27 3238 1 7 Blower Wheel 27 8032 1 1 Blower Wheel 27 8033 1 9 Terminal Block low volt 27 3051...

Page 23: ...23 NOTES...

Page 24: ...nship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior...

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