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Form No. 43539500 

 

 

July 2021 A 

17

 

 

*CHECK GAS OUTLET (MANIFOLD) PRESSURE: 
 

1.  Be sure that the valve is 

in the “OFF” position before removing the pressure tap plug at the valve. With 

the main burner operating, check the manifold pressure using a lower-pressure test set connected to the 

1/8”

  NPT  Outlet  Pressure  Tap.  Gas  valves  are  combination  valves  with  built-in  appliance  regulators.  

These  regulators  are  factory  set  and  should  not  require  adjustment.    They  should  provide  the  correct 
manifold  pressure  at  the  varying  supply  pressures  noted  in  the  Gas  Pressure  Table  below.   

DO  NOT 

EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE. 

 

GAS PRESSURE TABLE 

BROODER 

MODEL 

GAS TYPE 

MANIFOLD 

PRESSURE 

SUPPLY PRESSURE 

Minimum

 

Maximum 

LPBL42-N5 

Natural Gas 

4

 

WC (10.0 mbar) 

5

 

WC (12.4 mbar) 

14”

 

WC (34.9 mbar) 

LPBL42-L5 

Propane Gas 

10

 

WC (24.9 mbar)  11

 

WC (27.4 mbar) 

14”

 

WC (34.9 mbar) 

LPBL42-B5 

Propane/Butane Mix Gas  10

 

WC (24.9 mbar)  11

 

WC (27.4 mbar) 

14”

 

WC (34.9 mbar) 

  Minimum permissible gas supply pressure for the purpose of input adjustment.

 

 

*Note:  The  control  no.  5  is  equipped  with  gas  valve  #25M18-715  having  a  Flip-Flop  convertible  regulator 

which is for conversion from LP to Nat Gas (or vice-versa) and cannot be field adjusted for outlet (manifold) 
pressure. See separate instructions for converting from one gas to another. 

 

 

 

REGULATOR LOCK-UP AND LEAKAGE: 

After the leak testing and delivery pressure tests have proven satisfactory, the regulator lock-up and leakage 
test may be performed.  The lock-up pressure of the final stage regulator should be slightly higher than, but 
not more than, 120% 

of the set delivery pressure.  For example, on a delivery pressure setting of 12” water 

column, the maximum allowable lock-

up pressure is 14.4” wate

r column. 

 
To perform the lock-up and leakage test, follow these steps: 

1.  With the LP tank valve fully open, shut off all appliance valves so there is no demand for gas. 
2.  A slight rise in pressure will occur under these conditions.  This rise should be no more than 120% of the 

delivery pressure.  This is the lock up pressure.  

NOTE

:

  A quick rise in pressure above the allowable lock-

up point could indicate undersized piping, a worn seat disc or foreign material in the seating area.  This 
condition must be corrected before putting the system in service. 

3.  Continue  the  test  for  five  minutes  or  more.    If  a  creeping  rise  in  pressure  is  noticed,  the  final  stage 

regulator seat is not closing off properly.  The regulator must be replaced or repaired, and the system 
retested, before putting the system in service. 

 
 
 
 
 
 
 
 
 

Summary of Contents for LoPro LPBH40-L5

Page 1: ...llow proper brooder operation FOR YOUR SAFETY EXHAUST FANS MUST be operating on an appropriate cycle when brooders are operating to avoid a high concentration of carbon monoxide When used without fres...

Page 2: ...is necessary because litter dust feathers and other matter can become airborne and clog openings and filters and adversely affect brooder operation and performance Every brooder should be located with...

Page 3: ...NG 25 40 7 6m 12 2m BROODER SIZE Canopy Diameter 35 890mm Brooder Height 13 75 349mm WEIGHT Assembled Brooder 21 5 lbs 10 kg VENTILATION REQUIRED Per Brooder 168 CFM 286 m3 hr GAS CONSUMPTION Propane...

Page 4: ...Environmental EW 4 20 Part No 30525010 Ratings SPDT 120 240VAC 16A Full Load Temperature range 40 Deg F to 104 Deg F 2 5 Deg F Differential Housing Watertight ABS plastic meets NEMA 4x and NEC Articl...

Page 5: ...Hose with 3 8 swivel female flare fittings and 6 spring Includes ball valve Part No 30522109 10FT Hose with 3 8 swivel female flare fittings and 6 spring Includes ball valve Kit Components Item Numbe...

Page 6: ...0257000 Minature Cable Tie 1 B Main Brooder Components Ref Part No Each Package Includes Qty 1 43303000 Reflector Canopy 1 2 43524550 Emitter Assembly with stamped cap spacers 1 3 44542250 Gas Control...

Page 7: ...er Size 7 16 Crescent Wrench 2 each STEP 1 Place the canopy over the emitter assembly and locate the 2 studs that are located above the slotted center cut out Loosely attach to the studs 2 1 4 20 hex...

Page 8: ...nd STEP 4 Flip the emitter and canopy over Align the burner with the holes in the canopy Attach the burner using 2 10 24 hex nuts STEP 5 The gas control arm comes equipped with the manifold bracket pr...

Page 9: ...nd stand off plate NOTE DO NOT COMPLETELY TIGHTEN FASTENERS AT THIS STAGE YET STEP 7 Open the swivel clamp located on the burner by carefully lifting the clamp over the latch Place the orifice fitting...

Page 10: ...as shown The control arm and burner to be in line with each other Tighten the hex nuts from STEP 6 above after any adjustments are made STEP 9 Connect the female quick connect receptacle of the ignit...

Page 11: ...N AND APPLY AT ORIFICE FITTING AND FIELD CONNECTIONS TO THE GAS VALVE 4 1 GAS VALVE WIRE CONNECTIONS STEP 1 Flip the brooder over and feed the red and blue wire leads from the gas valve through the ca...

Page 12: ...Form No 43539500 July 2021 A 11...

Page 13: ...ooder height connect each Chain Kit using a chain or cable suitable for the weight of each brooder DO NOT USE ROPE Size the winch and cable so that it is capable of handling the total weight of all br...

Page 14: ...ng for the house An example using this table is shown 2 Connect to the supply tank or manifold in accordance with the latest edition of the National Fuel Gas Code ANSI Z223 1 and or local codes Author...

Page 15: ...on method 5 Connection to a new installation with accessory hose and fittings is shown below Item Number Part Number Description Qty 1 30285000 VALVE MANUAL BALL 1 2 1 2 30241010 MALE FTG 45 FLARE 3 8...

Page 16: ...to trap impurities and water that can condense out of the gas It helps to keep impurities from entering the appliance and causing potential damage to gas valves etc Periodically remove the cap from th...

Page 17: ...ssumed leak tight If a drop in pressure does occur it indicates a leak in the system If the pressure drop occurs check the joints connectors and other possible points of leakage with an approved high...

Page 18: ...at Gas or vice versa and cannot be field adjusted for outlet manifold pressure See separate instructions for converting from one gas to another REGULATOR LOCK UP AND LEAKAGE After the leak testing and...

Page 19: ...p to 58 000 Btu hr over 200 STEP 2 Calculate the distance from the second furthest brooder to the secondary regulator In the example that distance equals 174 Using Table 1 look up the row for 174 As 1...

Page 20: ...ABLE 2 Brooder Distance from Regulator ft Flow Capacity Required Btu hr Distance Used from Table ft Smallest Pipe Size and Capacity From Table 7 and 14 202 42 000 200 58 000 6 and 13 174 84 000 200 12...

Page 21: ...comes equipped with a 375VA transformer 4 A Thermostat available as an accessory Part No 30525010 or an environmental controller etc is also required for each brooder or group of brooders as shown in...

Page 22: ...500 July 2021 A 21 B SCHEMATIC WIRING DIAGRAM Zone Control Connections Terminal Designations TH Thermostat Input GND System Ground GV1 Valve Power GV2 Valve Ground HV High Voltage Cable 1 2 3 4 Main G...

Page 23: ...ignition attempt The control will attempt two additional ignition trials before going into lockout and the valve relay will be de energized immediately 5 If the heater does not light shut off the gas...

Page 24: ...ESH AIR IMMEDIATELY Have the brooders serviced as soon as possible and check the ventilation in the house The National Fuel Gas Code requires a minimum of 4 CFM per 1000 Btu hr of brooder input for ve...

Page 25: ...anytime 25 or more of the flame turns yellow or on an annual basis we recommend that the burner and orifices be disassembled and cleaned Built up deposits in the burner will not be effectively cleane...

Page 26: ...around the burner cap ports and upper burner surfaces with a small bristle brush available as an accessory Part No 43295010 or other small wire brush After cleaning the burner ports use the same brush...

Page 27: ...table in these instructions Clean the orifice See the instructions for correct orifice size and replace if necessary Brooder will not attain the desired temperature There is insufficient heat in the b...

Page 28: ...Form No 43539500 July 2021 A 27 C TROUBLESHOOTING CHART Continued...

Page 29: ...ed Metal black paint 1 17 30632110 Ignition Module Fenwal 35 602907 015 1 18 30634433 Ignition Cable 29 1 19 30635040 Cord Connector 1 2 1 20 30635049 Locknut 1 2 1 21 30381019 Switch Rocker SPST powe...

Page 30: ...e Connections 24V 1 45 43311300 Label Nameplate Rating Plate 1 46 43311188 Label Soot Hot Surface Hazard 1 ALL ILLUSTRATIONS ARE INTENDED TO GIVE THE GENERAL IMPRESSION OF UNITS ONLY WE RESERVE THE RI...

Page 31: ...ortation charges involved in the return or repair are excluded WARNING Manufacturer s warranty shall not apply and GFP is not responsible for damages caused with regard to a circumstances where gas pr...

Page 32: ...36485 Charlotte NC 28236 Phone 704 372 3488 Fax 704 332 5843 email info spaceray com FOR YOUR RECORDS Space Ray Brooder Model Number ______________________________ Date Installed ____________ Serial...

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