Space-Ray CBU09 Installation, Servicing And Operating Instructions Download Page 1

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Overhead Radiant Tube Heaters

INSTALLATION, SERVICING AND OPERATING

INSTRUCTIONS

Gas Fired Products (UK) Ltd.

Chapel Lane, Claydon, Ipswich

Suffolk IP6 0JL, England

Tel: 01473 830551 Fax: 01473 832055

E-mail:

[email protected]

www.spaceray.co.uk

CBU09 CBU12
CBU15 SRU25
ERU25

SRU30

SRU35 SRU40
SRU45

SRL09 SRL12
SRL15 SRL25

SRL30 SRL35
SRL40 SRL45

Summary of Contents for CBU09

Page 1: ...G INSTRUCTIONS Gas Fired Products UK Ltd Chapel Lane Claydon Ipswich Suffolk IP6 0JL England Tel 01473 830551 Fax 01473 832055 E mail info spaceray co uk www spaceray co uk CBU09 CBU12 CBU15 SRU25 ERU...

Page 2: ......

Page 3: ...U30 SRU35 27 29 6 4 SRU40 SRU45 30 32 6 5 SRL09 12 15 33 35 6 6 SRL 25 36 38 6 7 SRL 30 35 39 41 6 8 SRL 40 45 42 44 7 Commissioning 45 47 7 1 Ignition 45 7 2 Shut Down 45 7 3 Checking Gas Pressure 45...

Page 4: ...be followed to prevent incorrect operation or installation of the heater which may cause minor injury or property damage 2 INSTALLER RESPONSIBILITY The installer is responsible for the following The...

Page 5: ...ly 3A Dimensions CBU 09 3 10m x 0 46m SRL 09 5 493m x 0 34m Weight CBU 09 31kg SRL 09 27kg Gas Connection R Flue Size 100mm Table 2 MODEL CBU12 SRL12 N CBU12 SRL12 L Heat Input 11 4 kW Hs 10 3 kW Hi A...

Page 6: ...SRL 15 27kg Gas Connection R Flue Size 100mm Table 4 MODEL SRU25 SRL25 ERU25 N SRU25 SRL25 ERU25 L Heat Input 23 0 kW Hs 20 7 kW Hi Appliance Type II2H3 A2 B22 C52 Appliance Category II2H3 Adjusted f...

Page 7: ...A Dimensions SRU30 5 51m x 0 715m SRL30 9 955m x 0 34m Weight SRU30 66kg SRL30 62kg Gas Connection R Flue Size 100mm Table 6 MODEL SRU35 SRL35 N SRU35 SRL35 L Heat Input 34 5 kW Hs 31 1 kW Hi Applianc...

Page 8: ...Dimensions SRU40 6 97m x 0 715m SRL40 13 00m x 0 34m Weight SRU40 81kg SRL40 79kg Gas Connection R Flue Size 100mm Table 8 MODEL SRU45 SRL45 N SRU45 SRL45 L Heat Input 47 0 Kw Hs 42 3 Kw Hi Appliance...

Page 9: ...g the following Control Box Assembly Fan Assembly U Bend Hanger Bracket Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Radiant Tube 76 2 x 2285 Reflector Panel 2540 long Reflector End Pane...

Page 10: ...l Box Assembly Fan Assembly U Bend Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 1524 Reflector Panel long Reflector Panel short Reflector End Panel...

Page 11: ...SRL25 Carton containing the following Control Box Assembly Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 76 2 x 4572 Reflector Panel 1511 short Reflector Panel 3035 long...

Page 12: ...the following Control Box Assembly Fan Assembly Hanger Brackets Torctite Coupling Fastenings Pack Radiant Tube 101 6 x 4572 Radiant Tube 101 6 x 3048 Radiant Tube Assy turbulator Reflector Panel 3035...

Page 13: ...to provide a slope up to the fan of between 25 mm and50 mm The appliance should be located with respect to building construction and other equipment to permit access to the appliance for servicing etc...

Page 14: ...urning tube out prematurely Assemble bracket and turnbuckle to inlet end of control as shown 5 1 5 Adjust the turnbuckle until control box is level Use a levelling device to verify Turnbuckle Bracket...

Page 15: ...ctions must be self supporting The gas pipe work must not bear any of the weight of the heater or any other suspended assembly 5 2 1 Natural Gas G20 at 20mbar nominal supply pressure appliance cat 2H...

Page 16: ...pliance should be connected to a permanent piped supply of LPG with pipes of adequate size to achieve a gas supply pressure between the maximum and minimum valves stated above measured at the applianc...

Page 17: ...ia a fused 3 pin plug and unswitched shuttered socket both complying with the requirements of National or Local Regulations Neither thermostat nor switch are supplied as standard equipment N B In the...

Page 18: ...horizontal distance between a radiant heater and a vent opening shall be 6 six times the vent height in the case of wall openings 3 three times the vent height in the case of roof openings 5 4 1 2 Ven...

Page 19: ...us rise from the appliance of 25mm per 1m length The ventilation requirements for flued appliances is set out in BS 6896 1991 and must be applied The following is guidance to the standard 5 4 2 1 Natu...

Page 20: ...d any rigid ducting and be secured to the Air Inlet with hose clips Where outside combustion air is ducted directly to the burner s the low level natural ventilation openings shall be not less than 50...

Page 21: ...0926 00 Concentric vent 150 100mm 3 97 0016 5 Flue Single pipe 100mm Max 8m 4 97 0016 5 Combustion Air single pipe 100mm 5 93 0046 5L6 Elbow single pipe 100mm 3 shown 6 SpaceRay Fresh air connector 7...

Page 22: ...C32 is not approved for the CBU15 SRL15 Type C32 is approved U Tube models only Fig 16 5 2 4 8 TypeC52 When fresh air for combustion and the flue outlet are from different pressures zones as shown in...

Page 23: ...Fig 17 7 5 1 5 0 1 9 5 0 U Type Speed Clip Reflector End Panel Reflector Panel Reflector End Panel U Bend Radiant Tube 3 x 2 285m Hanger Bracket 2 pos Burner Box Fan Assembly Torctite Coupling A S S B...

Page 24: ...the stop and is positioned as follows Horizontal Mounting fan outlet horizontal and facing away from the adjacent Control Box for flueless applications and either horizontal or vertical facing upwards...

Page 25: ...he 3 pin electrical socket provided fastenings pack as follows Brown Red to terminal marked L Blue Black to terminal marked N Green Yellow to terminal marked 7 External fuse rating required 3A See Sec...

Page 26: ...racket 3 pos Radiant Tube 3 x 4 572m 1 5 0 A Reflector Clamp Torctite Coupling Burner Box S Suspension Point B Reflector Location S B 2 2 5 0 S S B S Fan Assembly Reflector End Panel U Type Speed Clip...

Page 27: ...ss applications and either horizontal or vertical facing upwards for flued applications Angle Mounting fan outlet vertical facing upwards for either flueless or flued applications Tighten the nuts of...

Page 28: ...the 3 pin electrical socket provided fastening pack as follows Brown Red to terminal marked L Blue Black to terminal marked N Green Yellow to terminal marked 7 External fuse rating required 3A See Sec...

Page 29: ...racket 3 pos Radiant Tube 4 x 4 572m Torctite Coupling Burner Box S B S U Bend Reflector End Panel Fan Assembly U Type Speed Clip Reflector End Panel Reflector Panel A Reflector Clamp B Reflector Loca...

Page 30: ...vertically with the door latch uppermost see Fig 9 Tighten the nuts of the Torctite Coupling to secure the Control Box to the Radiant Tube taking care to support the Control Box in line with the axis...

Page 31: ...he appliance is balanced on the forks prior to lifting 6 3 8 If combustion air is to be ducted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of the Control Box by use o...

Page 32: ...ed Clip Radiant Tube 4 x 4 572m Radiant Tube 4 x 1 524m Hanger Bracket 4 pos B Reflector Location A Reflector Clamp S Suspension Point Reflector End Panel U Type Speed Clip Torctite Coupling Burner Bo...

Page 33: ...d portion of the U bend as shown in Fig 22 Rivet the U Bend to the Radiant Tube assemblies using the two 5 x 10 rivets provided fastenings pack Fig 22 6 4 3 Assemble the four Hanger Brackets to the Ra...

Page 34: ...nel as shown in Fig 21 Repeat the procedure to attach the Reflector End Panel plain to the opposite end of the Reflector 6 4 8 The appliance should now be raised and suspended from previously fixed ch...

Page 35: ...9 3 0 4 2 7 2 1 3 4 2 1 5 0 Fan Assembly U Type Speed Clip Reflector End Panel Reflector End Panel Reflector Panel Short Reflector Panel Long 5 0 S Suspension Point B Reflector Location A Reflector C...

Page 36: ...plications Tighten the nuts of the Torctite Coupling to secure the Fan Assembly to the Radiant Tube taking care to support the Fan Assembly in line with the axis of the tube NOTE Tighten the Torctite...

Page 37: ...quired clearance from combustibles see section 5 1 4 when routing the cable from Fan to Control Box 6 5 11 Using twin core and earth flexible supply cable as specified in Section 5 3 2 suitable for 23...

Page 38: ...Type Speed Clip 8 0 8 0 Radiant Tube 3 x 4 572m S Suspension Point A Reflector Clamp B Reflector Location Hanger Bracket 4 pos Reflector Panel Long Burner Box Torctite Coupling B S 1 5 0 4 2 7 2 2 9 3...

Page 39: ...of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 6 5 The two sections of the appliance should now be raised and suspended fro...

Page 40: ...Blue Black to terminal marked N Green Yellow to terminal marked 7 Connect this 3 pin plug to the electrical socket marked mounted in the side of the Control Box Due consideration should be given to t...

Page 41: ...nger Bracket 4 pos Reflector Panel Long S Suspension Point A Reflector Clamp B Reflector Location Radiant Tube 4 x 4 572m Torctite Coupling Burner Box 1 5 0 4 2 7 2 2 9 3 0 B S S U Type Speed Clip Ref...

Page 42: ...e taking care to support the Control Box in line with the axis of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 7 4 Place a se...

Page 43: ...end of the Reflector 6 7 9 If combustion air is to be ducted to the appliance attach a length of flexible ducting to the Air Inlet Adaptor of the Control Box by use of a suitable hoseclip Attach the i...

Page 44: ...Tube 4 x 4 572m Radiant Tube 4 x 3 048m A Reflector Clamp Radiant Tube 4 x 4 572m c w Turbulator 3 0 8 6 B Reflector Location S Suspension Point 2 9 6 0 8 9 3 2 A 5 8 4 7 S S B 2 9 6 0 S S S 1 5 0 B S...

Page 45: ...pport the control box in line with axis of the tube NOTE Tighten the Torctite Coupling screws alternately whilst continually checking for slackness of the joint 6 8 4 Place a second Torctite Coupling...

Page 46: ...Bracket to each other using two U type speed clips fastenings pack as shown in Fig 27 Screw the remaining 6 retainers to each of the other Hanger Brackets to provide location for the Reflector Panels...

Page 47: ...tating and the appliance ignition control go to lockout condition 7 1 8 To repeat the ignition sequence it will be necessary to switch off the electricity supply to the appliance for a period of 10 se...

Page 48: ...s OUT Control Valve test nipple and connect the free end of the manometer tube permanently connected to the manometer test nipple inside the rear panel of the control box to this test nipple See Fig 2...

Page 49: ...empt at re ignition 7 5 3 Switch off the electricity supply to the appliance and re connect the electrical plug on the fan leads to the socket marked mounted in the side of the Control Box 8 SERVICING...

Page 50: ...ner Bracket and remove the Burner Clamp Unscrew the Burner from the Injector Fitting and lift out of the Control Box Clean by use of a stiff brush to remove any deposits 8 2 4 2 Inspect the Injector a...

Page 51: ...ect functioning and are set to the user requirements 9 REPLACING COMPONENTS IMPORTANT Disconnect gas and electricity supplies to the appliance before carrying out any repair work This work can be carr...

Page 52: ...tre of the Air Inlet Baffle Plate 9 4 2 Unscrew the two No 8 x 12 self tapping screws securing the Air Proving Switch to the floor of the Control box and lift out with the electrical leads attached 9...

Page 53: ...cing a Neon Indicator pass it through the mounting hole in the floor of the Control Box and press the spring fixing washer over the body of the Neon Indicator and up against the Control Box floor pane...

Page 54: ...x door is closed and secured with the two toggle latches The heater will not operate with the door open 11 2 Turn on the gas supply to the appliance 11 3 Set any time switches or thermostats to demand...

Page 55: ...Form 483S Rev Jan 09 Page 53 of 53 NOTES GB IE ES IT PT...

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