Space Pak ESP-G SYSTEM Installation, Operation & Maintenance Manual Download Page 16

After attaching the supply tubing to the sound attenuating
tube, bring the open end of the tube to the plenum. 

To cut a hole in the plenum, refer to duct installation
instructions supplied with fan coil unit. Sheet metal duct
requires a 2

1

/

16

" hole.

Remove the hole cut-out from the plenum. Make sure
there is no “flap” left inside plenum that could block hole
during operation.

Place the plenum take-off gasket on the back side of the
plenum take-off and insert the assembly into the hole in
the plenum (see Figure 2.25).

NOTICE: Gasket must be installed to seal plenum

take-off to prevent air leakage.

Orient the plenum take-off to match the curvature of the
plenum duct. Hand insert the four plenum take off
fasteners one at a time such that each clip reaches the
interior of the duct. Using the SpacePak pliers, snap the
fasteners into place until they lock in place (see Figure
2.26).

NOTICE: All four fasteners must be installed to
assure air tight fitting between plenum take-off and
plenum.

16

Supply Tubing Installation

Kwik-connects and balancing orifices are provided in the
Installation Kits. Plenum take-offs, gaskets and fasteners
are supplied in the separate plenum take-off kit.

Avoid sharp bends in the supply tubing (as well as the
sound attenuating tubing). The minimum radius bend is 
4" (see Figure 2.21); however, wherever possible, hold to
a larger radius.

At the plenum, all supply tubing connections must be a
minimum of 18" from any plenum tee, plenum elbow or
the fan coil unit.

Individual supply tubing runs must be a minimum of 
6-feet, even if the distance between the sound
attenuating tubing and plenum is less than 6 feet.

Supply tubing comes in 100-foot sections (R8 tubing
comes in 75-foot sections) and may be cut to length with
a knife or fine tooth hacksaw.

For each supply tubing run, estimate and cut the length
of tubing that will be needed between the plenum and
sound attenuating tube. At the open end of the supply
tubing a kwik-connect will be installed (see Figure 2.22).
First, push back the cover and the insulation exposing
approximately 4" of the inner core. Fold in any tails or
frays that may be present after cutting the supply tubing.
Second, hand compress the corrugations until they are
densely compacted 1

1

/

2

" to 2" from the open end of the

supply tube. Third, thread kwik-connect into the inner
core until snug. Fourth, pull the insulation and cover for-
ward and tuck it into the deep groove on the back side
of the kwik-connect. Fifth, wrap the connection securely
with UL181 approved tape.

When finished, simply twist together (see Figure 2.23)
the kwik-connect on the sound attenuating tube, and
wrap the connection securely with tape.

TWIST

FIGURE 2.22: KWIK-CONNECT INSTALLATION

PLENUM

GASKET

FIGURE 2.25: TAKE-OFF INSTALLATION

FIGURE 2.23: CONNECTING TUBING

4" MINIMUM RADIUS

FIGURE 2.21: MINIMUM TUBING BEND

Summary of Contents for ESP-G SYSTEM

Page 1: ...bution Components SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustments Charging Cooling Only Systems Factors Affecting the Balance of the System SECTION 4 M...

Page 2: ...OMPONENT REQUIREMENTS Air distribution components installation must conform to the requirements of local authority having jurisdiction or in the absence of such requirements to the National Fire Prote...

Page 3: ...LATION KITS Contains a specified amount of sound attenuating tubes kwik connects terminator plates incl spring clips screws winter supply air shut offs and a balancing orifice set to complete installa...

Page 4: ...OIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT FAN COIL UNIT FIGURE 1 2 PLENUM TUBING LAYOUT EXAMPLES FOR GUIDANCE ONLY The fan coil unit is designed to operate with a total e...

Page 5: ...wall for horizontal discharge Installation of horizontally discharged terminators is assisted with the SpacePak 90 wall elbow see page 15 Two excellent spots for horizontal discharge are in the soffi...

Page 6: ...ng with the installation we recommend reading through this section of the manual for an overall understanding of the air conditioning fan coil unit and air distribution system component installation p...

Page 7: ...UPPLY AIR OUTLET ALTERNATE LOCATION SUPPLY AIR OUTLET FIGURE 2 4 TYPICAL UNIT INSTALLATION 14 Ft MAXIMUM FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED...

Page 8: ...M FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED AS SHOWN IN STEP 4 SUPPLY AIR FIGURE 2 6 VERTICAL AIR FLOW UNIT INSTALLATION Select exact loca...

Page 9: ...r Steps 8b to 18 8b Shift motor mounting base and blower housing backtoward coil to second set of mounting lugs on motor support channel Rotate blower housing up 90 Reattach base with screws 9 Cut ins...

Page 10: ...10 FIGURE 2 9 FIGURE 2 8...

Page 11: ...secure the unit to the platform as the weight of the unit will hold it in position STEP 5 CONNECTING REFRIGERANT LINES Connect refrigerant lines from the outdoor condensing unit to the fan coil unit...

Page 12: ...on 1 of this manual Wiring diagram is provided in Figure 2 13 A separate 208 230 60 1 power supply is recommended for the unit Use standard 15 amp fuse and 16 gauge wire from power supply to unit Conn...

Page 13: ...FIGURE 2 13 WIRING DIAGRAM 13...

Page 14: ...SpacePak G Series Control Variable Time Delay Settings 0 2 Fan Off Delay for ALL Heating and Cooling Cycles Adjustable from 0 2 Minutes 0 2 1 2 3 4 5 6 SpacePak G Series Control Indicator LEDs Power I...

Page 15: ...pieces together and twisting until tight see Figure 2 20 If the terminator is to be used in a floor location then field fabricate a small screen 11 2 square 1 4 x 1 4 20 gauge galvanized wire screen a...

Page 16: ...er wherever possible hold to a larger radius At the plenum all supply tubing connections must be a minimum of 18 from any plenum tee plenum elbow or the fan coil unit Individual supply tubing runs mus...

Page 17: ...TER GRILL FIGURE 2 28 RETURN AIR BOX INSTALLATION Remove the grill and the filter from the grill frame Insert the frame into the box and mount in place with the screws provided through a hole at each...

Page 18: ...W C maximum 1 5 W C Static readings must be taken in the plenum a minimum of 18 from the fan coil unit plenum tees or elbows but before any supply run a If greater than 1 5 W C add additional supply r...

Page 19: ...s Any outlet having an orifice would be only a percentage of an outlet 2 For systems with average supply tubing lengths of 15 feet or less use column A For systems with supply tubing lengths greater t...

Page 20: ...ecessary b Replace service access panels and turn on unit power disconnect switch SECTION 4 MAINTENANCE 3 Check that unit condensate drain is clear and free running and plug is in cleanout 4 For outdo...

Page 21: ...re Check system refrigerant charge Charge to proper subcooling according to condensing unit manufacturer s instructions Check calculated heat gain to be sure Take necessary action that equipment is si...

Page 22: ...igh Voltage Wiring Check all wiring connections for Tighten all loose connections tightness Defective Blower Motor Check motor as described on page 25 If defective replace motor in this manual CONDITI...

Page 23: ...NDITION ESP G UNIT CYCLES BUT CONDENSING UNIT RUNS POSSIBLE CAUSE VERIFICATION SOLUTION Flash Code 2 Flashes With volt meter check for 24v at If no voltage check coil for ice Anti Frost Switch termina...

Page 24: ...rifice supply tubing runs have been installed CONDITION EXCESSIVE NOISE AT TERMINATOR POSSIBLE CAUSE VERIFICATION SOLUTION Air Leak At Supply Air Plenum Check taped joint at adaptor Tape joint properl...

Page 25: ...SP G BLOWER The ESP G unit is equipped with a time delayed blower Wait two full minutes after turning on power for blower to start 1 With a volt meter check 24v across terminals R and C on the low vol...

Page 26: ...f coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outle...

Page 27: ...pansion Valve TXV R410A 2430 W28RWG0242 12 4 Expansion Valve TXV R410A 3642 W28RWG0242 13 Expansion Valve TXV R410A 4860 W28RWG0242 14 5 Transformer All Sizes W14RWG0061 01 Motor 2430 27 3236 6 Motor...

Page 28: ...nship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior...

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