Space Pak ESP-G SYSTEM Installation, Operation & Maintenance Manual Download Page 11

11

STEP 4: SETTING THE UNIT

Construct a platform for the fan coil unit, as shown in
Figure 2.10. The platform can be constructed of 2x4
(minimum), 2x6, 2x8 and 2x10 lumber, as necessary to
achieve proper pitch of 

1

4

" per foot for the condensate

drain line. Figure 2.11 shows the approximate normal
allowable run of condensate piping as a function of the
framing lumber used for platform construction. The
platform covering should be 

1

2

" plywood minimum.

Attach vibration isolation pads (supplied inside fan coil
unit) to platform covering as shown in Fig. 2.10.

Secure the platform to the joist or floor, depending on
location selected for the fan coil unit. Make sure platform
is level.

For locations where the fan coil unit will be suspended,
suspend platform from overhead by 

1

4

" threaded rods. 

NOTICE: Leave room on sides for servicing.

For installations with a return air box and return air duct,
set fan coil unit on the platform with the elliptical opening
facing in the direction of the return air box. The supply air
plenum adaptor should overhang the platform. 

DO NOT

let the adaptor support the weight of the unit.

Do not secure the unit to the platform, as the weight of 
the unit will hold it in position.

STEP 5: CONNECTING REFRIGERANT
LINES

Connect refrigerant lines from the outdoor condensing
unit to the fan coil unit in accordance with its manu-
facturer's sizing recommendations for the length 
of the piping run. Proper line sizing is critical to the
operation of the system. Always use proper brazing
procedures. A trickle flow (2PSI) of dry nitrogen to avoid
scale or blockage in the piping system is recommended
while brazing. SpacePak also recommends installing a
sight glass on the liquid line outside of the 
unit as an aid for accurately charging the system.

30"

25"

4 STRIPS 4" x 30" x 1" THICK

POLYURETHANE FOAM

FOR MODEL ESP-2430G

AIR FL

OW

1 STRIP 4" x 15" x 1" THICK

POLYURETHANE FOAM

1 STRIP 4" x 9" x 1" THICK

POLYURETHANE FOAM

7 STRIPS 4" x 30" x 1" THICK

POLYURETHANE FOAM

FOR MODEL ESP-4860G

30"

44"

AIR FLO

W

30"

34"

5 STRIPS 4" x 30" x 1" THICK

POLYURETHANE FOAM

FOR MODEL ESP-3642G

AIR FL

OW

1 STRIP 4" x 14" x 1" THICK

POLYURETHANE FOAM

1 STRIP 4" x 15" x 1" THICK

POLYURETHANE FOAM

1 STRIP 4" x 16" x 1" THICK

POLYURETHANE FOAM

1 STRIP 4" x 15" x 1" THICK

POLYURETHANE FOAM

FIGURE 2.10: MOUNTING PLATFORMS SHOWN WITH VIBRATION ISOLATION STRIPS

FIGURE 2.11: CONDENSATE PIPING RUNS

LUMBER SIZE

MAXIMUM 

HORIZONTAL

2 X 4

8'

2 X 6

16'

2 X 8

24'

2 X 10

32'

Summary of Contents for ESP-G SYSTEM

Page 1: ...bution Components SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustments Charging Cooling Only Systems Factors Affecting the Balance of the System SECTION 4 M...

Page 2: ...OMPONENT REQUIREMENTS Air distribution components installation must conform to the requirements of local authority having jurisdiction or in the absence of such requirements to the National Fire Prote...

Page 3: ...LATION KITS Contains a specified amount of sound attenuating tubes kwik connects terminator plates incl spring clips screws winter supply air shut offs and a balancing orifice set to complete installa...

Page 4: ...OIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT FAN COIL UNIT FIGURE 1 2 PLENUM TUBING LAYOUT EXAMPLES FOR GUIDANCE ONLY The fan coil unit is designed to operate with a total e...

Page 5: ...wall for horizontal discharge Installation of horizontally discharged terminators is assisted with the SpacePak 90 wall elbow see page 15 Two excellent spots for horizontal discharge are in the soffi...

Page 6: ...ng with the installation we recommend reading through this section of the manual for an overall understanding of the air conditioning fan coil unit and air distribution system component installation p...

Page 7: ...UPPLY AIR OUTLET ALTERNATE LOCATION SUPPLY AIR OUTLET FIGURE 2 4 TYPICAL UNIT INSTALLATION 14 Ft MAXIMUM FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED...

Page 8: ...M FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED AS SHOWN IN STEP 4 SUPPLY AIR FIGURE 2 6 VERTICAL AIR FLOW UNIT INSTALLATION Select exact loca...

Page 9: ...r Steps 8b to 18 8b Shift motor mounting base and blower housing backtoward coil to second set of mounting lugs on motor support channel Rotate blower housing up 90 Reattach base with screws 9 Cut ins...

Page 10: ...10 FIGURE 2 9 FIGURE 2 8...

Page 11: ...secure the unit to the platform as the weight of the unit will hold it in position STEP 5 CONNECTING REFRIGERANT LINES Connect refrigerant lines from the outdoor condensing unit to the fan coil unit...

Page 12: ...on 1 of this manual Wiring diagram is provided in Figure 2 13 A separate 208 230 60 1 power supply is recommended for the unit Use standard 15 amp fuse and 16 gauge wire from power supply to unit Conn...

Page 13: ...FIGURE 2 13 WIRING DIAGRAM 13...

Page 14: ...SpacePak G Series Control Variable Time Delay Settings 0 2 Fan Off Delay for ALL Heating and Cooling Cycles Adjustable from 0 2 Minutes 0 2 1 2 3 4 5 6 SpacePak G Series Control Indicator LEDs Power I...

Page 15: ...pieces together and twisting until tight see Figure 2 20 If the terminator is to be used in a floor location then field fabricate a small screen 11 2 square 1 4 x 1 4 20 gauge galvanized wire screen a...

Page 16: ...er wherever possible hold to a larger radius At the plenum all supply tubing connections must be a minimum of 18 from any plenum tee plenum elbow or the fan coil unit Individual supply tubing runs mus...

Page 17: ...TER GRILL FIGURE 2 28 RETURN AIR BOX INSTALLATION Remove the grill and the filter from the grill frame Insert the frame into the box and mount in place with the screws provided through a hole at each...

Page 18: ...W C maximum 1 5 W C Static readings must be taken in the plenum a minimum of 18 from the fan coil unit plenum tees or elbows but before any supply run a If greater than 1 5 W C add additional supply r...

Page 19: ...s Any outlet having an orifice would be only a percentage of an outlet 2 For systems with average supply tubing lengths of 15 feet or less use column A For systems with supply tubing lengths greater t...

Page 20: ...ecessary b Replace service access panels and turn on unit power disconnect switch SECTION 4 MAINTENANCE 3 Check that unit condensate drain is clear and free running and plug is in cleanout 4 For outdo...

Page 21: ...re Check system refrigerant charge Charge to proper subcooling according to condensing unit manufacturer s instructions Check calculated heat gain to be sure Take necessary action that equipment is si...

Page 22: ...igh Voltage Wiring Check all wiring connections for Tighten all loose connections tightness Defective Blower Motor Check motor as described on page 25 If defective replace motor in this manual CONDITI...

Page 23: ...NDITION ESP G UNIT CYCLES BUT CONDENSING UNIT RUNS POSSIBLE CAUSE VERIFICATION SOLUTION Flash Code 2 Flashes With volt meter check for 24v at If no voltage check coil for ice Anti Frost Switch termina...

Page 24: ...rifice supply tubing runs have been installed CONDITION EXCESSIVE NOISE AT TERMINATOR POSSIBLE CAUSE VERIFICATION SOLUTION Air Leak At Supply Air Plenum Check taped joint at adaptor Tape joint properl...

Page 25: ...SP G BLOWER The ESP G unit is equipped with a time delayed blower Wait two full minutes after turning on power for blower to start 1 With a volt meter check 24v across terminals R and C on the low vol...

Page 26: ...f coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outle...

Page 27: ...pansion Valve TXV R410A 2430 W28RWG0242 12 4 Expansion Valve TXV R410A 3642 W28RWG0242 13 Expansion Valve TXV R410A 4860 W28RWG0242 14 5 Transformer All Sizes W14RWG0061 01 Motor 2430 27 3236 6 Motor...

Page 28: ...nship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior...

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