Space Pak ESP-G SYSTEM Installation, Operation & Maintenance Manual Download Page 12

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NOTICE: It is a requirement of the International
Mechanical Code (307.2.3) to install a secondary drain
or an auxiliary drain pan where damage to any building
components will occur as a result of overflow from the
equipment drain pan or stoppage in the condensate
drain piping from a cooling or an evaporator coil.
Follow local code requirements 

Refer to Fig. 2.2 for primary and secondary condensate
drain locations. Components for the PVC condensate
trap are provided in a separate bag with fan coil unit (see
Fig. 2.12) and should be cemented together with PVC
pipe cement.

Do not  use substitute trap. Do not cut

off or alter trap components.

Screw male adapter (see Fig. 2.12) into unit’s primary
condensate drain connection. Assemble and cement
remaining components together. Then cement assembly
to male adapter. The 45° elbow provides an offset from
beneath unit suction line for access to clean-out plug.

Run a condensate line from the trap to a suitable drain
that’s in accordance with local codes. Make sure the line
is pitched 

1

4

" per foot.

NOTICE: The secondary drain connection requires
field supplied components to complete installation.
Follow local code requirements.

NOTICE: Never connect condensate line to a closed
drain system.

STEP 6: INSTALLING THE CONDENSATE TRAP & LINE

ITEM

1
2

3
4
5

6

MALE ADAPTER, 3/4''

DESCRIPTION

ELBOW 45

????

, 3/4''

1/2'' PLUG

3/4'' X 1/2'' BUSHING

TEE, 3/4''

P-TRAP, 3/4''

3/4'' P-TRAP ASS'Y KIT 

WG0127B

NOTE: PIPE SECTIONS ARE FIELD SUPPLIED.

              

1

2

3

5

4

6

SEE NOTE 

SECOND 3/4" MALE ADAPTER SUPPLIED FOR OVERFLOW CONN ECTION

              

*

*

FIGURE 2.12: CONDENSATE TRAP ASSEMBLY

STEP 7: WIRING THE UNIT

All electrical and control wiring must be installed in
accordance with the codes listed in Section 1 of this 
manual. Wiring diagram is provided in Figure 2.13. A
separate 208-230/60/1 power supply is recommended for
the unit. Use standard 15-amp fuse and 16-gauge wire
from power supply to unit.

Connect power supply to Terminals L1 and L2 on the high
voltage terminal block. Connect a ground wire to the
equipment ground terminal located next to the high volt-
age terminal block.

Turn off electrical power supply

before servicing. Contact with live electric compo-
nents can cause shock or death.

The low voltage transformer in the unit has a 208 volt tap
in the primary winding (color coded RED). If unit is to be
operated with 208 volt electrical service, remove the 230
volt ORANGE lead from the L2 terminal and connect the
208 volt RED lead to the L2 terminal. Be sure to insulate
the end of the unused ORANGE  lead.

Locate the room thermostat on a wall near the return air
box, between 40" to 48" from the floor. Connect the low-
voltage thermostat wiring from the room thermostat to the
low voltage control block in the unit.

Connect low voltage from air handler to condensing unit
as shown in figure 2.13.

Set DIP switches according to application. See page 14,
SpacePak G Series Control DIP switch settings.

STEP 8: INSTALLING AIR DISTRIBUTION COMPONENTS

All plenum duct and supply tubing runs as well as room
terminator locations must be in accordance with air
distribution system requirements listed in Section 1 of
this manual. Where taping of joints is required, UL181
approved tape is required.

Plenum Duct Installation

All tees, elbows and branch runs must be a minimum of 24"
from the fan coil unit or any other tee, elbow or branch run.
Keep all tees and elbows to a minimum to keep system
pressure drop on larger layouts to a minimum. 

NOTICE: Refer to duct installation instructions sup-
plied with fan coil unit or follow manufacturers
instructions supplied with other duct system types.

Summary of Contents for ESP-G SYSTEM

Page 1: ...bution Components SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustments Charging Cooling Only Systems Factors Affecting the Balance of the System SECTION 4 M...

Page 2: ...OMPONENT REQUIREMENTS Air distribution components installation must conform to the requirements of local authority having jurisdiction or in the absence of such requirements to the National Fire Prote...

Page 3: ...LATION KITS Contains a specified amount of sound attenuating tubes kwik connects terminator plates incl spring clips screws winter supply air shut offs and a balancing orifice set to complete installa...

Page 4: ...OIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT FAN COIL UNIT FIGURE 1 2 PLENUM TUBING LAYOUT EXAMPLES FOR GUIDANCE ONLY The fan coil unit is designed to operate with a total e...

Page 5: ...wall for horizontal discharge Installation of horizontally discharged terminators is assisted with the SpacePak 90 wall elbow see page 15 Two excellent spots for horizontal discharge are in the soffi...

Page 6: ...ng with the installation we recommend reading through this section of the manual for an overall understanding of the air conditioning fan coil unit and air distribution system component installation p...

Page 7: ...UPPLY AIR OUTLET ALTERNATE LOCATION SUPPLY AIR OUTLET FIGURE 2 4 TYPICAL UNIT INSTALLATION 14 Ft MAXIMUM FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED...

Page 8: ...M FLEXIBLE RETURN DUCT FAN COIL UNIT SUPPORT SUPPORT RETURN AIR BOX 90 90 2 Ft MAX PLATFORM FIELD ERECTED AS SHOWN IN STEP 4 SUPPLY AIR FIGURE 2 6 VERTICAL AIR FLOW UNIT INSTALLATION Select exact loca...

Page 9: ...r Steps 8b to 18 8b Shift motor mounting base and blower housing backtoward coil to second set of mounting lugs on motor support channel Rotate blower housing up 90 Reattach base with screws 9 Cut ins...

Page 10: ...10 FIGURE 2 9 FIGURE 2 8...

Page 11: ...secure the unit to the platform as the weight of the unit will hold it in position STEP 5 CONNECTING REFRIGERANT LINES Connect refrigerant lines from the outdoor condensing unit to the fan coil unit...

Page 12: ...on 1 of this manual Wiring diagram is provided in Figure 2 13 A separate 208 230 60 1 power supply is recommended for the unit Use standard 15 amp fuse and 16 gauge wire from power supply to unit Conn...

Page 13: ...FIGURE 2 13 WIRING DIAGRAM 13...

Page 14: ...SpacePak G Series Control Variable Time Delay Settings 0 2 Fan Off Delay for ALL Heating and Cooling Cycles Adjustable from 0 2 Minutes 0 2 1 2 3 4 5 6 SpacePak G Series Control Indicator LEDs Power I...

Page 15: ...pieces together and twisting until tight see Figure 2 20 If the terminator is to be used in a floor location then field fabricate a small screen 11 2 square 1 4 x 1 4 20 gauge galvanized wire screen a...

Page 16: ...er wherever possible hold to a larger radius At the plenum all supply tubing connections must be a minimum of 18 from any plenum tee plenum elbow or the fan coil unit Individual supply tubing runs mus...

Page 17: ...TER GRILL FIGURE 2 28 RETURN AIR BOX INSTALLATION Remove the grill and the filter from the grill frame Insert the frame into the box and mount in place with the screws provided through a hole at each...

Page 18: ...W C maximum 1 5 W C Static readings must be taken in the plenum a minimum of 18 from the fan coil unit plenum tees or elbows but before any supply run a If greater than 1 5 W C add additional supply r...

Page 19: ...s Any outlet having an orifice would be only a percentage of an outlet 2 For systems with average supply tubing lengths of 15 feet or less use column A For systems with supply tubing lengths greater t...

Page 20: ...ecessary b Replace service access panels and turn on unit power disconnect switch SECTION 4 MAINTENANCE 3 Check that unit condensate drain is clear and free running and plug is in cleanout 4 For outdo...

Page 21: ...re Check system refrigerant charge Charge to proper subcooling according to condensing unit manufacturer s instructions Check calculated heat gain to be sure Take necessary action that equipment is si...

Page 22: ...igh Voltage Wiring Check all wiring connections for Tighten all loose connections tightness Defective Blower Motor Check motor as described on page 25 If defective replace motor in this manual CONDITI...

Page 23: ...NDITION ESP G UNIT CYCLES BUT CONDENSING UNIT RUNS POSSIBLE CAUSE VERIFICATION SOLUTION Flash Code 2 Flashes With volt meter check for 24v at If no voltage check coil for ice Anti Frost Switch termina...

Page 24: ...rifice supply tubing runs have been installed CONDITION EXCESSIVE NOISE AT TERMINATOR POSSIBLE CAUSE VERIFICATION SOLUTION Air Leak At Supply Air Plenum Check taped joint at adaptor Tape joint properl...

Page 25: ...SP G BLOWER The ESP G unit is equipped with a time delayed blower Wait two full minutes after turning on power for blower to start 1 With a volt meter check 24v across terminals R and C on the low vol...

Page 26: ...f coil WG SpacePak Motor Amps measured Amps Voltage measured Volts Air Temperatures Return indoor ambient FDB FWB Condensing unit outdoor ambient F AHU read 3 ft from fan discharge F last supply outle...

Page 27: ...pansion Valve TXV R410A 2430 W28RWG0242 12 4 Expansion Valve TXV R410A 3642 W28RWG0242 13 Expansion Valve TXV R410A 4860 W28RWG0242 14 5 Transformer All Sizes W14RWG0061 01 Motor 2430 27 3236 6 Motor...

Page 28: ...nship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior...

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