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Skystream hybrid 6

TM

 Installation Manual, Rev A

Sequence and Overview Of inStallatiOn StepS

Installation of the Pv tracker portion of the Skystream hybrid 6

TM

 system 

includes the following basic sequence of steps.  Please refer to the rel-
evant manual for each step – for example, the tower and hinge plate/gin 
pole system has its own installation manual, as does the Skystream 3.7

TM

 

wind generator.

1.  Properly locate/site the Skystream hybrid 6

TM

 system. Proper site 

selection requires consideration of the system’s access to both clear 
flow wind and to un-shaded sun. Other considerations include access 
to the site, the wire run path between the system and the electrical 
connection point, and safety hazards.  
 
For the Skystream hybrid 6

TM

 system to function properly and to its full 

potential, the system must be installed in a location with suitable wind 
and solar energy potential. wind turbulence sources must be avoided, 
as should any potential source of solar shading.  Consideration must be 
given to both current and future conflicts, such as mature tree height or 
future construction plans.  Please refer to both the Skystream 3.7

TM

 and 

the Skystream hybrid 6

TM

 Owner’s Manuals for important information. 

2.  Install an appropriate tower foundation, grounding electrode, and elec-

trical wiring or conduit. Please refer to the appropriate tower and foun-
dation manuals for sizing information and foundation drawings. In most 
cases, your local AhJ (Authority having Jurisdiction) will require a “wet 
stamped” set of foundation plans. A “wet stamped” plan is reviewed and 
stamped, with an original seal, by a PE (Professional Engineer) who 
is licensed in your state or province.  As they are jurisdiction specific, 
Southwest windpower does not provide these “wet stamped” plans but 
they can be obtained from Tower Engineering Professionals or a quali-
fied local Pd. 
 
In most cases, a sub-panel must be installed at or near the base of 
the tower.  The installer should make provisions for this sub-panel in 
both the wire/conduit routing and in providing a suitable support for 
the sub-panel.  From this sub-panel, wiring or conduit must be run in 
the shortest practical path to a suitable electrical connection point.  In 
most cases, this connection point will be the main service panel.  In any 

event, it should be as close as possible to the point where the electri-
cal system of the supplier and the electrical system of the user are 
connected (the location where service voltage is measured, per ANSI 
C84.1).  Connection of the Skystream hybrid 6

TM

 electrical wiring to 

any other point (such as an outbuilding’s sub-panel or other remote 
panel) requires additional analysis of the entire wire run’s impedance 
and, normally, requires increased wire sizes to prevent excessive voltage 
rise during system operation.  This analysis is the responsibility of the 
dealer/installer, using the services of a qualified electrical engineer or 
electrician. 

3.  Assemble the tower, hinge plate and gin pole system, and solar tracker 

mounting rings (hereinafter referred to as the tower rings).  Please refer 
to the appropriate tower manual for instructions regarding the proper 
assembly of the tower. A sectional tower which is not properly assem-
bled, using specified compression techniques and forces, may wobble 
and cause degraded wind turbine performance. 

 

The center opening in the tower rings is large enough to slide over the 
top flange of a completely assembled 45-19 or 45-19hd tower.  but, 
for convenience, it may be easier to slide them onto the lower sec-
tion of the tower and weld them in place before assembling the upper 
sections. A wire pass-through hole must also be drilled in the tower 
sidewall and it is normally easier to install that before the tower is 
completely assembled.  After welding the rings in place, but before the 
next step (installing the Skystream 3.7

TM

), the solar tracker top cover 

must be slid into position.  Refer to the detailed instructions, later in this 
manual, for specific information on this process. 

4.  while the tower is lying down (but properly supported) assemble, install, 

and check functionality of the Skystream 3.7

TM

 components (including 

the Skylevel, cabling, and turbine). 

5.  Assemble and install the solar tracker drive mechanism, module support 

rails, Pv modules, microinverters, and wiring. The solar tracker can be 
installed on the tower rings with the tower lying down (but properly sup-
ported) or when standing upright, as preferred by the dealer/installer.  

Summary of Contents for Skystream Hybrid 6

Page 1: ...ition The installer is solely responsible for complying with all applicable building and electrical codes To help prevent stainless steel hardware from seizing together 1 apply anti seize lubricant to...

Page 2: ......

Page 3: ..._______________________________________ 11 cross arm structure assembly and installation_______________________ 13 motor gearbox installation_____________________________________________ 14 alignment...

Page 4: ...ackages One pallet contains the shell assemblies and three boxes of hardware The boxes of hard ware are packaged inside of the shell assemblies The second package will be a 6 X 6 x 11 box containing f...

Page 5: ...Hybrid 6tm system 7 Maintain tightness of fasteners according to torque requirements see Maintenance and Inspections Professional installation Southwest Windpower strongly recommends Skystream Hybrid...

Page 6: ...n the shortest practical path to a suitable electrical connection point In most cases this connection point will be the main service panel In any event it should be as close as possible to the point w...

Page 7: ...ower lifting mecha nisms are suitable for raising the tower with the Skystream 3 7tm and the solar tracker installed If the solar tracker is installed on a tower in the upright position appropriate li...

Page 8: ...of the base flange For installation on a 45 19 tower with 4 feet of clearance between the tower base flange and the lowest point of the PV array make a mark 106 inches from the bottom of the base fla...

Page 9: ...is located on the North side of the tower drill a hole for your cord grip or strain relief fitting The diameter of the hole will depend upon the size of your specified electrical cable and your ground...

Page 10: ...unting hardware for each tapered ring See Figure 2 After tightening the four tapered rings should fit flush to each other without gaps 3 Install the remaining four tapered rings to the top side of the...

Page 11: ...e outside of the assembly for easy removal See Figure 4 7 Loosely re insert a 5 16 18 X screw no washers into the center hole on each side of the cross arm side support shell assembly This will help g...

Page 12: ...e tower after tightening If too much play still exists re adjust all rollers the same amount Tighten the jamb nuts once all rollers are adjusted Confirm the shell assemblies roll freely around the tow...

Page 13: ...for Motech 235W solar panels Temporarily leave the bolts loose 15 Install the two solar panel inverter support rails onto the mounting brackets closest to the sun tracker assembly Ensure the rails are...

Page 14: ...perimeter edge lip facing downwards should overlap the top edge of the solar tracker assembly approximately 1 2 inch Alignment and Chain Installation 19 Prior to installing the chain the solar panels...

Page 15: ...rd stop hardware package on the tower gear in the loca tions shown See Figure 12 23 Install the chain around the tower gear and motor sprocket by install ing the master link and attaching the clip See...

Page 16: ...diagram as always however your local AHJ may modify these or may impose additional requirements 1 Using the mounting brackets supplied with the six micro inverters mount them onto the solar panel inve...

Page 17: ...ve compatible Tyco Solarlok connectors The PV module connectors simply plug into the Enphase micro inverter input connectors Install the two WEEBL ground lugs to the rails in the locations shown and r...

Page 18: ...es where appropriate 3 Run a ground cable and an AC cable through the strain relief or fitting to the base of the pole Make connections in the base of the pole A normal new installation will have a su...

Page 19: ...in the OFF position and con nect the motor cable to the connector coming from the control enclo sure Turn the switch to the ON position CAUTION MOTION The controller super capacitors will begin to ch...

Page 20: ...20 Skystream Hybrid 6tm Installation Manual Rev A...

Page 21: ...dpower Inc 1801 West Route 66 Flagstaff Arizona 86001 Phone 1 928 779 9463 Fax 1 928 779 1485 www windenergy com appendix a electrical diagrams January 2012 Southwest Windpower Inc Inc All Rights Rese...

Page 22: ...Installation Manual Rev A Skystream Hybrid 6tm Installation Manual Appendix A Electrical Diagrams 1 Grid Connection Option A 120 240 V 60 Hz Split Phase Sub panel at Tower Base________________________...

Page 23: ...Skystream Hybrid 6tm Installation Manual Rev A 23 Fig 1 Grid Connection Option A 120 240 V 60 Hz Split Phase Sub panel at Tower Base...

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