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Summary & Introduction 

 

 

 

Introduction 

 

Southern States type ESD63  ground switch  is typically shipped  mounted and adjusted on line  switch 

whenever line switch is assembled with its insulators. Depending upon shipping constraints, sometimes 

this will not be the case and some assembly and adjustment will be required. 

This switch can be used on either the jaw or hinge end of line switch, or both. On center break switches 

they are arranged so that their jaw is attached to either (or both) line switch blades. They can also be 

mounted on station post columns, and not attached to line switch. 

Operation can be either three-pole, group operated, or single pole, by manual crank, swing handle or motor 

drive. And finally, they may be arranged so that the blades open parallel to the base, or perpendicular to it.  

The installation procedures for all mounting and operating schemes are very similar. Regardless of the 

configuration, they all use a system of pipes, bearings, and adjustable length arms to open and close the 

switch from the ground. Interlocks (mechanical and/or electrical) can be added to prevent the line switch 

and the grounding switch from being closed at the same time.  When these are applied make sure all 

accessory items are installed on the vertical pipe as order of operations is important.   

It is important to remember that leveling adjustments to these switches are made to the hardware that 

supports the grounding switch - not to the hardware that supports the insulator. This is so as not to disturb 

the adjustments already made to the line switch, which should be installed and operating satisfactorily first.    

It may be necessary to make adjustments not described in this manual. If any question should arise during 

installation or adjustment of this equipment, call your local Southern States representative, or the factory. 

Southern States After Sales and Service Department is available for field installation assistance along with 

providing parts support for all Southern States products.   

 

Contact After Sales and Service at 770-946-4562 

7:30am-4:00pm EST Monday-Friday. After Hours:  770-946-4565 

 

Distinctive signal words are used to indicate the degree of hazard that may be encountered by the user.  

Identification of the signal words and their definition follow: 

 

 

  Indicates an imminently hazardous situation, which, if not avoided, will result in 

death or serious injury. 

  Indicates a potentially hazardous situation, which, if not avoided, could result in 

death or serious injury. 

 

Indicates a potentially hazardous situation, which, if not avoided, may result in 

minor or moderate injury. It may also be used to alert against unsafe practices. 

Summary of Contents for ESD63

Page 1: ...Type ESD63 Aluminum Grounding Switch 72 5 kV 245 kV 350 kV 900 kV BIL INSTRUCTION INSTALLATION MANUAL...

Page 2: ...Page I The Quality Name in High Voltage Switching...

Page 3: ...Page II The Quality Name in High Voltage Switching Safety Information...

Page 4: ...and inspected as provided by this instruction manual and in compliance with best industry practices but in no event will the Equipment be inspected and tested less frequently than once in every 6 mon...

Page 5: ...his manner will constitute the Warranty Holder s exclusive remedy and fulfillment of all SSLLC s liabilities and responsibilities hereunder SSLLC s duty to perform under this limited warranty may be d...

Page 6: ...Page III The Quality Name in High Voltage Switching...

Page 7: ...Page IV The Quality Name in High Voltage Switching Type ESD63 Aluminum Maintenance Ground Switch 72 5 kV 245 kV...

Page 8: ...eceiving Handling Storage 5 Receiving Unpacking 5 Storage 5 General Information 5 Installation Adjustment Procedures 6 Assembly 6 1 Preferred Switch Assembly Method 6 2 Contact Alignment 8 3 Operating...

Page 9: ...inology 4 Figure 2 Ground Support Saddle 6 Figure 3 Perpendicular to Base 7 Figure 4 Ground Braids Hinge 7 Figure 5 Jaw Contact 8 Figure 6 Vertical Pipe Rotation 9 Figure 7 Typical Operating Arrangeme...

Page 10: ...atter shall take precedence Summary These instructions do not purport to cover all details or variations in equipment or provide for every possible contingency to be met in connection with installatio...

Page 11: ...y items are installed on the vertical pipe as order of operations is important It is important to remember that leveling adjustments to these switches are made to the hardware that supports the ground...

Page 12: ...ues Table 1 Recommended Tools and Torque Values Recommended Tools Recommended Torque Values Type Sizes Bolt Nut size Torque Ft lb Hand Wrenches and or Sockets 15 16 3 4 5 8 9 16 1 2 40 Drill Bit 1 4 5...

Page 13: ...the following Mounting the insulators to the switch base Mounting the live parts to the insulators Mounting the switch base to the structure Installing operating components Final adjustment or tuning...

Page 14: ...shed be sure to connect the heater circuit using the provided external wiring while the unit is in storage Discard the wiring upon installation Typical crating is intended for storage less than 1 year...

Page 15: ...DO NOT attach any of the op mech linkage to the ground switches until Section 3 1 4 Mount the base mounting bracket to the switch base 1 5 If not installed install the jaw 1 6 Parallel to base instal...

Page 16: ...nting bracket 1 7 2 Slide the pipe through the support saddle and pipe collars on both sides 1 8 In the open position install the ground blade with the tapered end of the blade tip toward the jaw Loos...

Page 17: ...parallel to the base or perpendicular to the base use the sketch in Figure 10 or Figure 11 as a reference and the operating mechanism drawing for specifics and dimensions Install mounting brackets be...

Page 18: ...Figure 11 3 1 1 4 Tighten all set screws to grip the pipe securely but do not drive any set screws through the wall of the pipe at this time Match mark all move able joints like clevis connections adj...

Page 19: ...operly adjusted connect the interphase pipe and continue tuning the other two phases Care should be taken to ensure that the operating mechanism only exerts enough force to toggle the blade tip perpen...

Page 20: ...4 2 3 1 Adjust stops on handle mount after adjusting switch 4 2 3 2 When the switch is properly adjusted the handle should hang vertically and free in both the open and closed positions to permit the...

Page 21: ...Page 12 of 21 Installation Adjustment Procedures Figure 10 Perpendicular to the Base Figure 11 Parallel to the Base...

Page 22: ...r to the one shown in Figure 11 this you must install the interphase before adjusting the switch When adjusting focus on adjusting the phase closest to the operating reach rod and then the next two ph...

Page 23: ...adjustable arm is too long Be careful not to overdrive the blade into the contacts 5 4 2 1 Check to see that nothing has slipped 5 4 2 2 Return the switch to the open position 5 4 2 3 Loosen the adjus...

Page 24: ...al operation requirements Table 2 Recommended Installation and Maintenance Table Installation Tests Patrolling Inspection 6 month Routine 5 Year Periodic 10 Year Insulators Contamination X X X X Damag...

Page 25: ...ine inspection is performed on a de energized unit The frequency of the inspection is determined by the local conditions and policies of the owner of the equipment Refer to Table 2 for recommended ins...

Page 26: ...eorgia Avenue Hampton Georgia 30228 Phone 770 946 4562 Fax 770 946 8106 E mail support southernstatesllc com http www southernstatesllc com 2022 Southern States LLC IB 306 ESD63 R0 01312022 Printed U...

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