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South-Tek Systems N2Blast FPS-15000, Manual

The South-Tek Systems N2Blast FPS-15000 user manual is available for free download on our website. This manual provides detailed instructions on how to operate and maintain your FPS-15000 nitrogen generator. Ensure optimal performance by utilizing the manual from manualshive.com.

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O&M Manual v2 

  

Page 3 

 

Email: [email protected] 

 

TABLE OF CONTENTS 

1.

 

INTRODUCTION .......................................................................................................................................... 5

 

1.1

 

A

BOUT 

S

OUTH

-T

EK 

S

YSTEMS

 ................................................................................................................................ 6

 

1.2

 

E

QUIPMENT 

S

AFETY AND 

H

ANDLING 

I

NFORMATION

 .................................................................................................. 7

 

1.3

 

R

OOM 

V

ENTILATION 

R

ECOMMENDATION

 ................................................................................................................ 8

 

1.4

 

L

IMITS OF 

L

IABILITY

 ............................................................................................................................................. 8

 

1.5

 

W

ARRANTY

 ....................................................................................................................................................... 9

 

1.6

 

S

ERVICE 

R

ETURN 

P

OLICY

 ...................................................................................................................................... 9

 

2.

 

RECEIVING, UNPACKING, AND STORAGE INSTRUCTIONS .......................................................................... 10

 

2.1

 

R

ECEIVING 

E

QUIPMENT

 ...................................................................................................................................... 10

 

2.2

 

U

NPACKING

,

 

M

OVING

,

 AND 

S

ECURING 

E

QUIPMENT

 ................................................................................................ 10

 

2.3

 

S

TORAGE 

I

NSTRUCTIONS

 .................................................................................................................................... 10

 

3.

 

SITE AND UTILITY REQUIREMENTS ........................................................................................................... 10

 

3.1

 

A

IR 

S

UPPLY

...................................................................................................................................................... 10

 

3.2

 

A

DDITIONAL 

P

IPING AND 

H

OSES

 .......................................................................................................................... 11

 

3.3

 

E

LECTRICAL 

S

UPPLY

 ........................................................................................................................................... 11

 

3.4

 

S

ITE 

S

PECIFICATIONS

 ......................................................................................................................................... 11

 

3.5

 

O

UTDOOR 

P

ACKAGE 

U

NITS 

(

ONLY ON CERTAIN MODELS

)** ...................................................................................... 12

 

4.

 

SYSTEM INSTALLATION............................................................................................................................. 13

 

5.

 

SYSTEM DESCRIPTION .............................................................................................................................. 14

 

5.1

 

S

PECIFICATIONS

 ................................................................................................................................................ 14

 

5.2

 

S

TANDARD 

C

ONTROLS AND 

I

NSTRUMENTATION 

O

VERVIEW

 ....................................................................................... 14

 

5.2.1

 

Power Switch/Power Light Indicators .................................................................................................. 14

 

5.2.2

 

Hour Meter / Running Data ................................................................................................................. 15

 

5.2.3

 

Pressure Transducer Setup ................................................................................................................... 15

 

5.2.4

 

Sieve Bed Pressure Gauge .................................................................................................................... 17

 

5.2.5

 

Tank Pressure Indicator ....................................................................................................................... 17

 

5.2.6

 

Inlet Air Pressure Regulator Gauge ...................................................................................................... 17

 

5.3

 

F

ILTERS

 ........................................................................................................................................................... 18

 

5.4

 

PLC ............................................................................................................................................................... 19

 

5.4.1

 

Alarm Settings ...................................................................................................................................... 19

 

5.4.2

 

Calibration Procedures ......................................................................................................................... 20

 

6.

 

PRINCIPLES OF OPERATION ...................................................................................................................... 22

 

7.

 

GENERATOR OPERATION .......................................................................................................................... 23

 

7.1

 

S

TART

-U

P

 ....................................................................................................................................................... 23

 

7.1.1

 

Initial Start-Up ..................................................................................................................................... 23

 

7.1.2

 

Normal Start-Up................................................................................................................................... 24

 

7.2

 

S

HUTDOWN

 ..................................................................................................................................................... 24

 

7.2.1

 

Emergency Shutdown .......................................................................................................................... 24

 

7.2.2

 

Normal Shutdown ................................................................................................................................ 24

 

8.

 

BLASTOFF™ - LEAK DETECTION SYSTEM (OPTIONAL) ................................................................................ 25

 

9.

 

MAINTENANCE ......................................................................................................................................... 26

 

9.1

 

P

OWER 

I

SSUES

 ................................................................................................................................................. 26

 

Summary of Contents for N2Blast FPS-15000

Page 1: ...FPS 15000 FPS 20000 Fire Protection Systems O M Manual Version 3 2020 The Leader in Nitrogen Generation Technology...

Page 2: ...S 11 3 5 OUTDOOR PACKAGE UNITS ONLY ON CERTAIN MODELS 12 4 SYSTEM INSTALLATION 13 5 SYSTEM DESCRIPTION 14 5 1 SPECIFICATIONS 14 5 2 STANDARD CONTROLS AND INSTRUMENTATION OVERVIEW 14 5 2 1 Power Switch...

Page 3: ...D PROCESS VALVE 28 9 4 NITROGEN GENERATOR 28 10 TROUBLESHOOTING 29 APPENDIX A CUSTOMER EQUIPMENT LAYOUT CONNECTION DRAWING 31 APPENDIX B SPECIFICATIONS 33 APPENDIX C WARRANTY 34 APPENDIX D APS INSTALL...

Page 4: ...ailed drawing manual and phone text support We also have field service commissioning and other engineering services available The N2 BLAST provides an economical precise means of generating high purit...

Page 5: ...g from the compact 1 LPM table top lab generator on up to the 50 000 SCFH unit The BeerBlast Mixed Gas Dispense System for restaurants and bars seeking the perfect draft pour The TireBlast Nitrogen Ti...

Page 6: ...Completely depressurize the generator tanks and lines prior to performing any mechanical work including changing the filters The nitrogen must be vented to the outside or to a large well ventilated ro...

Page 7: ...10 cubic feet and the incoming air pressure is equal to 100 PSIG then the calculations are as follows 100 PSIG x 50 50 PSIG then convert PSIG to PSIA 50 PSIG 14 7 PSIG 64 7 PSIA then convert to ATM 6...

Page 8: ...ile said system is owned and used exclusively by the original purchaser NOTE THERE ARE NO EXPRESS WARRANTIES BY South Tek Systems OTHER THAN THOSE SPECIFIED HERE NO WARRANTY OF TITLE AS PROVIDED IN TH...

Page 9: ...d to anchor the equipment to the ground Please follow any guidelines associated to your site in safely securing all equipment 2 3 Storage Instructions If the unit is not to be installed until a later...

Page 10: ...is greater than 50 feet an air supply line one size larger than the Nitrogen Generator inlet air nozzle size should be used 3 3 Electrical Supply Power supply must be 110 V 240 V 50 60 Hz 1 PH 7A as l...

Page 11: ...hen equipped with a oxygen analyzer the cabinet has a N2 Purge coming back from the N2 storage tank which allows it to maintain a very low dew point which keeps the cabinet dry within Always keep the...

Page 12: ...enerator as possible NOTE Carefully attach lifting devices and any rigging to limit heavy impacts and jolting motions which may damage the piping and valves within the system 5 Install the air compres...

Page 13: ...not attempt to alter any controls or instrumentations any changes without the consent from South Tek Systems will void the performance specifications unique to your system Controls for supporting equ...

Page 14: ...ss the Run Hour and graphic displays of the O2 content and N2 Storage tank pressure To do so touch the icon labelled Graph see Figure 1 The bottom left shows the total run hours The graph shows the cu...

Page 15: ...ssword provided by South Tek Systems and hit enter See Figure 4 Exit back to main screen button Goto Calibrations Menu Goto Pressure Setup Menu Goto Timing Menu Goto Alarms Menu Goto Maintenance Menu...

Page 16: ...actory set between 100 150 psi based on the customer predetermined design criteria It is set with 150 psi on the front side pressure coming into the regulator Based on customer site conditions it may...

Page 17: ...rly maintained See Figure 7 for illustration of how to remove typical filter bowl and replacing the filter element Figure 7 Filter Element Removal WARNING Do not try to remove filter bowls unless both...

Page 18: ...Tek and is uniquely programmed to meet the needs of individual customer engineered to ordered generators The PLC is used for the control sequence of the valves and controls the Nitrogen Generator s f...

Page 19: ...vation different part of the country or world The oxygen sensor has an expected life time of 900 000 oxygen hours and should also be verified for accuracy at least once per year Figure 10 Calibration...

Page 20: ...at this process again for a higher known certified gas preferably somewhere around the 8 O2 range If a second certified gas is not available the use of compressed air will work Just apply 20 9 atmosph...

Page 21: ...hus increasing the nitrogen purity of the product gas stream to the desired level 95 99 999 as required by customer This product flows out of the top of the adsorber bed through the pureflow valve and...

Page 22: ...severely reduce production capacity 3 Make sure the Main Power switch is in the OFF position 4 Plug the power cord into a properly fused and grounded electrical outlet of the correct voltage as marked...

Page 23: ...em has been opened to the atmosphere the system must be purged of any residual air 7 2 Shutdown This section describes how to perform both an emergency shutdown and a normal shutdown 7 2 1 Emergency S...

Page 24: ...nserted into the N2 BLAST cabinet and or shut off the N2 BLAST until the problem has been remedied To reset the BlastOff simply turn off the N2 GEN power switch and turn it back on The N2 BLAST can be...

Page 25: ...drops 1 Check the power cord 2 Check the fuse located in the fuse block The fuse block is labeled as fuse block The fuse is located interior to the block and is accessed by lifting the tab on the top...

Page 26: ...while pulling down To remove the bowls from some CS and S Series models remove the screws holding the bowl to the cover and pull the bowl off 11 Inspect the bowls If the drain system is working prope...

Page 27: ...ugged unit and requires only minimal maintenance Failure to follow the maintenance schedule may result in damage to the unit and voiding the warranty Every day 1 Check for air and product leaks 2 Chec...

Page 28: ...erator Air Pressure Check the incoming air source as well as the internal air pressure regulator Defective Wiring Check all wiring connections Nitrogen Generator Running Continuously Cut Out pressure...

Page 29: ...O M Manual v2 Page 30 CAUTION DO NOT DISCONNECT OR TURN OFF AIR TO GENERATOR UNLESS GENERATOR POWER SWITCH IS TURNED OFF...

Page 30: ...O M Manual v2 Page 31 Appendix A Customer Equipment Layout Connection Drawing...

Page 31: ...O M Manual v2 Page 32...

Page 32: ...I Touchscreen LCD N2 Storage Pressure Up to 80 psig 5 5 bar Cabinet Port Connections NPT Female Electrical 110 240 VAC 7 Amp fuse Compressor External Oil free optional feature Ambient Temperature 40 t...

Page 33: ...y work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by South Tek may carry its own warranty from its manuf...

Page 34: ...O M Manual v2 Page 35 Appendix D APS Installation...

Page 35: ...O M Manual v2 Page 36 Appendix E Quick Check Fixed Mount Connections...

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