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South bend SB1097 Owner'S Manual Download Page 56

-54-

For Machines Mfd. Since 02/21

South Bend Tools

Model SB1097

P A R T S

Base & Gearbox

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Summary of Contents for SB1097

Page 1: ... A Tradition of Excellence South Bend Tools April 2021 by South Bend Tools For Machines Mfd Since 02 21 MODEL SB1097 6 X 108 VARIABLE SPEED OSCILLATING EDGE SANDER OWNER S MANUAL ...

Page 2: ...ion is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operator schooling or research before attempting operations Following this advice will help you avoid serious personal injury and get the best results from your work Manual Feedback We ve made every effort...

Page 3: ...Y 7 Understanding Risks of Machinery 7 Basic Machine Safety 7 Additional Oscillating Edge Sander Safety 9 PREPARATION 10 Preparation Overview 10 Required for Setup 10 Power Supply Requirements 11 Unpacking 13 Inventory 13 Cleaning Protecting 14 Location 15 Lifting Moving 16 Assembly 17 Dust Collection 20 Test Run 20 OPERATION 23 Operation Overview 23 Stock Inspection Requirements 24 Sanding Tips 2...

Page 4: ... Gauge Gauge Platen Tilt Platen Tilt Lock Handle Lock Handle Touch Screen Touch Screen Digital Readout Digital Readout Belt Access Belt Access Door Door Dust Dust Port Port 1 of 2 1 of 2 End End Table Table End Table End Table Height Height Lock Handle Lock Handle Belt Access Door Belt Access Door Lock Knob Lock Knob 1 of 2 1 of 2 Main Table Main Table Lock Lever Lock Lever 1 of 2 1 of 2 Sanding S...

Page 5: ...ct the machine to power before completing the setup process DO NOT connect power until instructed to do so later in this manual Untrained users have an increased risk of seriously injuring themselves with this machine Do not operate this machine until you have understood this entire manual and received proper training H Belt Access Door E Stop Button Turns machine OFF when pressed Twist clockwise ...

Page 6: ...nding fence Horizontal sanding fence P P I Main Table Height Handwheel Adjusts main table height J Main Table Height Lock Handles Tighten to lock main table height and loosen to adjust height K Main Table Lock Levers Tighten to lock main table position in relation to platen and loosen to adjust clearance between them L Platen Tilt Lock Handle Tightens to lock platen tilt and loosens to adjust tilt...

Page 7: ...Information Sanding Belt Speed 600 6000 FPM Sanding Belt Oscillations 1 4 in Sanding Belt Length 108 in Sanding Belt Width 6 in Sanding Belt Tilt 0 90 deg Model SB1097 Page 1 of 2 Model SB1097 6 x 108 VS Oscillating Edge Sander Product Dimensions Weight 495 lbs Width side to side x Depth front to back x Height 60 x 28 x 43 in Footprint Length x Width 32 x 19 1 2 in Shipping Dimensions Type Wood Cr...

Page 8: ...er Aluminum Idler Roller Rubber Miter Block Aluminum Paint Type Finish Powder Coated Other Related Information Number of Dust Ports 2 Dust Port Size 4 in Belt Release Quick Release Drive Roller Size 7 in Idler Roller Size 3 7 8 in Other Country of Origin Taiwan Warranty 2 Years Approximate Assembly Setup Time 15 Minutes Serial Number Location ID Label Sound Rating 90 92 dB Features Sanding Surface...

Page 9: ...re as follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual All machinery and machining equipment presents serious injury hazards to untrained users To reduce the risk of injury anyone who uses THIS item MUST read and understand this entire manual before startin...

Page 10: ...rd by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any moving rotating parts will become dangerous projectiles if left in place when the machine is started Reduce this risk by developing the habit of always removing these tools immediately after u...

Page 11: ...o avoid these hazards DO NOT wear loose clothing gloves or jewelry and tie back long hair Keep all guards in place and secure In Running Nip Points The gap between moving sandpaper and fixed table support creates a pinch point for fingers or workpieces the larger this gap is the greater risk of fingers or workpieces getting caught in it Minimize this risk by adjusting table no more than 1 16 away ...

Page 12: ...ments or inspections to ensure the machine is ready for operation 6 Connect the machine to the power source 7 Test run the machine to make sure it functions properly and is ready for operation The items listed below are required to successfully set up and prepare this machine for operation For Lifting A forklift or other power lifting device rated for the weight of the machine Lifting Straps rated...

Page 13: ...o reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Full Load Current Rating Full Load Rating at 220V 19 Amps Circuit Requirements This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements For ...

Page 14: ...ing wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with an electrician or qualified service personnel if you do not understand these grounding requirements or ...

Page 15: ... Fence 1 C Sanding Belt 6 x 108 100 Grit 1 D Auxiliary Dust Hood 1 E End Table Assembly 1 F Main Dust Hood 1 G Backstop 1 H Dust Port 1 I Drive Roller Puller Plate 1 J Miter Gauge 1 Figure Figure 9 Main inventory Main inventory B B C C D D E E F F G G I I Spindle Components Figure 10 Qty K Sanding Drum Spindle 1 L Sanding Drums 11 2 2 3 1 Ea M Table Inserts 11 2 2 3 1 Ea N Spindle Rod 1 Hardware T...

Page 16: ...Put on safety glasses and disposable gloves 2 Coat all surfaces that have rust preventative with a liberal amount of your cleaner or degreaser and let them soak for a few minutes 3 Wipe off the surfaces If your cleaner or degreaser is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preventative on flat surfaces such as beds or tables use a PLASTIC paint sc...

Page 17: ...ed by the maintenance and service described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in a dry environment that is free from excessive moisture hazardous or flammable chemicals airborne abrasives or extreme conditions Extreme conditions for this type of mac...

Page 18: ...k handle and tilt platen until tilt pointer points to 90 see Figure 13 Figure 13 Platen tilt lock handle location Figure 13 Platen tilt lock handle location Platen Tilt Platen Tilt Lock Handle Lock Handle Pointer Pointer 4 Close cabinet door 5 Use lifting straps to lift machine off pallet at lifting locations shown in Figure 15 2 Open cabinet door and remove loose parts 6 Move machine to desired l...

Page 19: ...hine mounts is that the machine can shift or move over time For this reason electrical codes may limit their use if the machine is hardwired to the power source Also mounts may reduce the total surface area of machine to floor contact depending on the design of the machine Assembly The machine must be fully assembled before it can be operated Before beginning the assembly process refer to Required...

Page 20: ...drive roller to tension sanding belt see Figure 21 Figure Figure 21 Sanding belt installed and tensioned Sanding belt installed and tensioned 8 Align main dust hood hinges with sander hinges shown in Figure 23 9 Secure dust hood in place by inserting 2 hinge pins through aligned hinges see Figure 23 and tapping pins with rubber mallet until fully seated Figure Figure 22 Backstop installed Backstop...

Page 21: ...pins with rubber mallet until fully seated 13 Latch belt door latch shown in Figure 27 x 4 Figure Figure 26 Auxiliary dust hood installed Auxiliary dust hood installed Sander Sander Hinges Hinges Hinge Pin Hinge Pin 1 of 2 1 of 2 Auxiliary Auxiliary Dust Hood Dust Hood 11 Fully insert end table shaft into machine arm mount and secure with 3 8 16 x 1 handle see Figure 25 Figure Figure 25 End table ...

Page 22: ...rollers during initial startup Motor powers up and runs correctly E Stop buttons work correctly Dust Collection This machine creates a lot of wood chips dust during operation Breathing airborne dust on a regular basis can result in permanent respiratory illness Reduce your risk by wearing a respirator and capturing the dust with a dust collection system Recommended CFM 400 CFM at Each Port Do not ...

Page 23: ...liary Auxiliary Dust Hood Dust Hood Open Open Latch Latch 5 Follow Steps 2 5 as described in Pre Tracking Belt on Page 27 to pre track sanding belt 6 Connect machine to power source 7 Twist E Stop buttons clockwise until they spring out This resets switches so machine can start 8 Use ON and OFF buttons on touch screen digital readout see Figure 33 to start and immediately stop machine while watchi...

Page 24: ...earance between backstop and belt 18 Close and secure dust hoods with latches Congratulations Test run is complete If belt tracks centered on drums proceed to Step 9 If belt does not track centered on drums you must adjust belt tracking before proceeding to next step so belt is not damaged Refer to Checking Adjusting Belt Tracking on Page 28 and follow Steps 3 8 before continuing 9 Start machine a...

Page 25: ...e of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation so they can more easily understand the controls discussed later in this manual Note Due to the generic nature of this overview it is not intended to be an instructional guide for performing actual machine operations To learn more about specific operations and machinin...

Page 26: ...ding belt increases the risk of kickback and yields poor results Sanding Tips Avoid sanding a workpiece more than is necessary since doing so will unnecessarily decrease belt life and cost you more money over time Extend the life of sanding belts by regularly using a PRO STIK abrasive surface cleaner see Accessories beginning on Page 35 As a rule of thumb sand with progressively higher grit number...

Page 27: ...nd glue removal 80 100 Medium Removing marks and initial finish sanding 120 180 Fine Finish sanding The general rule of thumb is to sand a workpiece with progressively higher grit numbers in increments of 50 or less Avoid skipping grits the larger the grit increase at one time the harder it will be to remove the scratches from the previous grit Ultimately the type of wood you use and your stage of...

Page 28: ...atch from Step 3 10 Belt MUST be pre tracked before connecting machine to power Proceed to Pre Tracking Belt on Page 27 8 Move belt tension lever down toward drive roller to tension sanding belt see Figure 39 Figure Figure 36 Location of backstop hex bolts Location of backstop hex bolts Backstop Backstop x 2 4 Swing both dust hoods open Note The auxiliary dust hood can be latched open as shown in ...

Page 29: ...ection of operation clockwise on rollers then watch how belt tracks on rollers 3 Loosen jam nut shown in Figure 40 4 Turn tracking adjustment nut in 1 turn increments to adjust tracking until sanding belt tracks centered on drive wheel when rotated by hand see Figures 40 41 Tracking Tracking Adjustment Adjustment Nut Nut Figure Figure 40 Belt tracking components Belt tracking components Jam Nut Ja...

Page 30: ...o sanding belt while machine is connected to power Failure to unplug machine before making adjustments could result in serious personal injury Tracking Tracking Adjustment Adjustment Nut Nut Figure Figure 42 Belt tracking components Belt tracking components Jam Nut Jam Nut To check adjust belt tracking 1 Install desired sanding belt as described in Installing Changing Sanding Belts on Page 25 2 Pr...

Page 31: ... Handwheel Handwheel Main Table Height Main Table Height Lock Handle Lock Handle 1 of 2 1 of 2 2 Push or pull main table until there is a gap of no more than 1 16 from sanding belt see Figure 45 Figure Figure 45 Main table clearance adjustment controls Main table clearance adjustment controls Main Table Main Table Lock Levers Lock Levers Maximum Maximum 1 1 16 16 Gap Gap 3 Lock table lock levers t...

Page 32: ...ation If you must feed workpiece into sanding belt corner first feed trailing corner first Feeding leading corner first could cause belt to grab workpiece and jerk it out of your hands To edge or end sand 1 Connect machine to power turn it ON and allow it to reach full speed 2 Support workpiece against miter gauge or backstop and slowly feed workpiece into moving belt with light even pressure Main...

Page 33: ...orkpiece For additional control over the workpiece use the miter gauge or backstop to support workpieces during bevel sanding operations Always keep the workpiece against the table and use two hands to control it Figure Figure 50 Typical bevel sanding operation Typical bevel sanding operation To bevel sand 1 Set platen tilt to match angle of bevel on workpiece and set main table height to match wo...

Page 34: ...peed 2 Support workpiece against miter gauge fence or backstop and slowly feed workpiece into moving belt with light even pressure Maintain control of workpiece as shown in Figure 52 DO NOT force workpiece against belt Installing Sanding Drum The Model SB1097 comes with a spindle sanding attachment for sanding curved surfaces The included sanding drums measure 11 2 2 and 3 in diameter Be sure to p...

Page 35: ...hing spindle to roller Attaching spindle to roller Spindle Spindle 3 Remove 3 cap screws and roller cover from roller see Figure 54 Figure Figure 54 Location of roller cover and cap screws Location of roller cover and cap screws Figure Figure 57 Anchoring spindle to tighten flange bolt Anchoring spindle to tighten flange bolt 5 Remove 4 table insert on end table by removing 3 flat head screws show...

Page 36: ...rmed on the end table with the workpiece pressing against one of the sanding drums or against the roller Always use two hands to maintain the best control To contour sand 1 DISCONNECT MACHINE FROM POWER 2 Open auxiliary dust hood to access sanding roller or refer to Installing Sanding Drum on Page 32 to install sanding drum 3 Adjust end table height as desired see Adjusting End Table 4 Connect mac...

Page 37: ...H5450 60 Grit H5451 80 Grit H5452 100 Grit H5453 120 Grit H5454 150 Grit Keep extra aluminum oxide sanding sleeves on hand for your Model SB1097 2 sanding drum attachment Figure Figure 63 Model H5451 80 Grit Sanding Sleeves Model H5451 80 Grit Sanding Sleeves Sanding Sleeves 11 2 x 41 2 3 Pk H5445 60 Grit H5446 80 Grit H5447 100 Grit H5448 120 Grit H5449 150 Grit Keep extra aluminum oxide sanding ...

Page 38: ...ator can be a lifesaver Also compatible with safety glasses Figure 67 Assortment of basic eye protection T20502 T20502 T20503 T20503 T20452 T20452 T20451 T20451 T20456 T20456 T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20451 Kirova Clear Safety Glasses T20452 Kirova Anti Reflective S Glasses T20456 DAKURA Safety Glasses order online at www g...

Page 39: ...e metal surfaces can quickly develop surface rust if not coated Machinery stored near windows in direct sunlight or where paints thinners or certain gasses are open to the air can experience bleaching discoloring of paint or yellowing of clear plastic guards Cleaning the SB1097 is relatively easy Vacuum excess sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a...

Page 40: ...dditives to make Syn O Gen non melt tacky and water resistant Extremely low pour point extremely high temperature oxidation and thermal stability produce a grease that is unmatched in performance Figure Figure 70 T26419 Syn O Gen Synthetic Grease T26419 Syn O Gen Synthetic Grease Figure 72 Model T28042 ISO 320 Gear Oil Model T28042 ISO 320 Gear Oil T28042 Primrose Moly D ISO 320 Gear Oil Armor Pla...

Page 41: ...k and pinion gears Rack Rack Pinion Pinion Oil Ports Lubrication Type T23963 or ISO 32 Equiv Amount 1 2 Pumps from Oil Can Frequency Every 50 Hours of Use Wipe the two oil ports clean with a rag see Figure 74 Add one or two pumps of lubrication to each Items Needed Qty Rag 1 Grease Gun 1 Figure Figure 74 Location of oil ports on oscillating Location of oil ports on oscillating assembly assembly Fi...

Page 42: ... 8 Check spindle connector set screws shown in Figure 79 and tighten if loose Figure Figure 79 Location of spindle connector set screws Location of spindle connector set screws 9 Install gearbox cover and fasteners removed in Steps 3 4 5 Remove oil fill plug on top of gearbox see Figure 77 and dip clean hex wrench about 1 into hole If hex wrench reaches oil no additional gear oil is needed If hex ...

Page 43: ... To prepare machine for storage 1 Disconnect all power sources to machine 2 Thoroughly clean all unpainted bare metal surfaces then coat them with light weight grease or rust preventative Take care to ensure surfaces are completely covered but that grease or rust preventative is kept off of painted surfaces Note If machine will be out of service for only short period of time substitute way oil or ...

Page 44: ... perpendicular to the sanding belt Tools Needed Qty 90 Square 1 Phillips Head Screwdriver 2 1 Figure Figure 81 Square positioned to check platen angle Square positioned to check platen angle Platen Platen Main Table Main Table 90 90 Square Square If tilt scale reads 90 when platen is perpendicular to table no calibration is required If tilt scale does not read 90 when platen is perpendicular to ta...

Page 45: ...ed Qty 90 Square 1 Phillips Head Screwdriver 2 1 Figure Figure 83 Square positioned to check miter angle Square positioned to check miter angle Platen Platen Miter Gauge Miter Gauge 90 90 Square Square If miter scale reads 0 when miter stop is perpendicular to platen no calibration is required If miter scale does not read 0 when miter stop is perpendicular to platen proceed to Step 5 6 Loosen poin...

Page 46: ... remove drive roller 1 DISCONNECT MACHINE FROM POWER 2 Remove hex nut and lock washer shown in Figure 85 3 Insert 2 1 4 x 3 4 1 4 20 x 13 4 shoulder screws completely into puller plate and thread screws four turns into threaded holes in drive roller see Figure 85 4 Thread 5 16 18 x 11 4 cap screw into center of puller plate and turn clockwise until drive roller is pulled see Figure 85 Figure Figur...

Page 47: ...ting on floor 3 Tighten mounting hardware relocate shim machine 4 Motor fan rubbing on fan cover 4 Fix replace fan cover replace loose damaged fan 5 Motor bearings at fault 5 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Symptom Possible Cause Possible Solution Machine stalls or is underpowered 1 Workpiece material unsuitable for machine 1 Only sand wood ensur...

Page 48: ...equently Page 25 5 Workpiece has high moisture content or sap 5 Use different stock or accept characteristics of workpiece and plan on cleaning Page 41 replacing belt frequently Page 25 6 Using too fine of sanding grit 6 Use coarser grit sanding belt Page 25 7 Poor dust collection 7 Unclog ducts close gates to improve suction re design dust collection system Burn marks on workpiece 1 Excessive san...

Page 49: ...able results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box Circuit Requirements Connecting the machine to an improperly sized circuit will greatly increase the risk of fire To minimize this risk only connect the machine to a power...

Page 50: ... C B 300 Cabinet E Stop Button Box Cover E Stop Button JP 9501 2A 2B Motor 220V 2 3 1 KINCO GL043 Touch Screen DRO FG DC24V 220 VAC YHDZ RS 35 24 1 0A 100 240VAC L N V V Power Converter AC KINCO CV100 2S 0022G VFD WARNING SHOCK HAZARD Disconnect power before working on wiring COM0 COM2 GND G X Y Ground Hot Hot L6 30 PLUG FG R L S N T U V W B1 B2 R R PE ...

Page 51: ...gure Figure 87 E Stop and display components Touch Screen Touch Screen DRO DRO Belt Access Door Belt Access Door E Stop Button E Stop Button Cabinet Cabinet E Stop E Stop Button Button Figure Figure 89 Back of touch screen DRO Figure Figure 88 Belt access door E Stop button Figure Figure 90 Cabinet E Stop button ...

Page 52: ...ince 02 21 South Bend Tools Model SB1097 E L E C T R I C A L Figure Figure 91 Electrical components inside cabinet VFD VFD Power Converter Power Converter Figure Figure 92 Motor junction box Electrical Component Photos Cont ...

Page 53: ... 18 78 108 138 168 19 49 109 139 169 199 20 170 21 81 111 141 171 22 52 82 112 142 172 23 53 83 113 143 173 24 84 114 144 174 25 85 115 145 175 56 86 116 146 176 27 57 87 117 147 58 118 148 29 59 119 149 30 60 120 150 156 84 83 84 84 84 213 116 170 168 173 190 66 31 34 66 163 108 107 106 195 170 169 92 100 10 181 182 183 184 65 185 187 188 70 160 177 178 179 180 180 186 179 65 147 1 147 5 147 2 14...

Page 54: ...16 18 X 1 2 112 PSB1097112 PINION COVER 34 PSB1097034 CAP SCREW M6 1 X 16 113 PSB1097113 PINION ROD 35 PSB1097035 TABLE MOUNTING BRACKET 114 PSB1097114 SPACER 30 X 34 X 12 COPPER 36 PSB1097036 IDLER ROLLER COVER 115 PSB1097115 PINION SPINDLE 37 PSB1097037 EXT RETAINING RING 25MM 116 PSB1097116 SPACER 12 X 16 X 11 38 PSB1097038 FLAT HD SCR 10 24 X 3 8 117 PSB1097117 PINION GEAR 39 PSB1097039 TABLE ...

Page 55: ...N COVER W MAIN DUST HOOD 182 PSB1097182 SPINDLE BRACKET 159 PSB1097159 THRUST BALL BEARING 5101 183 PSB1097183 KNOB 1 2 13 D1 TAPERED 160 PSB1097160 PHLP HD SCR 1 4 20 X 1 4 184 PSB1097184 STUD DE 1 2 13 X 9 7 8 1 2 161 PSB1097161 CAP SCREW 3 8 16 X 3 4 185 PSB1097185 HEX NUT 1 2 12 162 PSB1097162 1 CAST IRON TABLE U TYPE 186 PSB1097186 CAP SCREW 5 16 18 X 1 2 163 PSB1097163 CAP SCREW M4 7 X 10 18...

Page 56: ...24 215 125 126 217 219 98 128 158 129 130 71 131 72 132 43 73 133 193 44 134 135 136 77 137 48 216 79 80 218 55 28 88 89 90 158 219 134 133 133 130 134 94 95 97 127 9 69 220 221 192 194 45 222 196 197 198 200 201 202 214 203 54 204 205 26 206 207 208 74 75 193 192 221 220 132 133 134 194 210 211 212 ...

Page 57: ...7201 TOUCH SCREEN FIXTURE 79 PSB1097079 BACKSTOP 202 PSB1097202 TOUCH SCREEN CONTROLLER KINKO GL043 80 PSB1097080 ECCENTRIC BUSHING 203 PSB1097203 INVERTER VFD KINCO CV100 2S 0022G 88 PSB1097088 ANGLE GAUGE LABEL 204 PSB1097204 PHLP HD SCR M5 8 X 20 89 PSB1097089 SPACER 6 5 X 19 X 12 5 205 PSB1097205 HEX NUT M5 8 90 PSB1097090 FLAT HD SCR 1 4 20 X 3 4 206 PSB1097206 PHLP HD SCR M4 7 X 15 91 PSB109...

Page 58: ...hine are used to make the operator aware of the machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of these safety labels If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact South Bend Tools at 360 734 1540 or www southbendtools com to order new labels SB1097 Machine Labels A 0...

Page 59: ... standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Tools shall be tried in the State of Washington County of Whatcom This is the sole written warranty for this machine Any and all warranties that may be implied by law ...

Page 60: ...southbendtools com Printed In Taiwan CS21567 ...

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