South bend SB1013F Page 104 Manual Download

Page: 104 / 148

-10-

For Machines Mfg. Since 8/09

EVS Toolroom Lathes

E L E C T R I C A L

Control Panel Wiring

control panel
and coolant mo-
tor

Fig. 9. Control panel location.

Control Panel

220V

GND

+12V

110V

COM

L11

TACHOMETER DISPLAY

SPINDLE

SPEED

DIAL

COOLANT

PUMP

SWITCH

JOG

BUTTON

POWER

LAMP

EMERGENCY
STOP
BUTTON

L13

Control Panel Switches,

Figure 9.

;

To Main Junction
Block, Page 7.

To Circuit
Board, Page 6.

To Electrical
Box, Page 7.

Summary of Contents for SB1013F

Page 1: ...indle Nose D1 6 Camlock Sp indle Bore 2 0625 Sp indle Taper MT 6 Tailstock Taper MT 4 Weight 2987 lbs WARNING MFG Da te Seria l Num be r TO RED UCE TH E RISK OF SERIO US PER SO NAL INJU RY WHILE USING TH IS MACHINE 1 Rea d and understand manual before starting 2 Alw ays wea r approved eye protection 3 Make sure the machine is connected to a grounded power source 4 Keep all guards in place 5 DO NOT...

Page 2: ...ewired Voltage 440V Full Load Current Rating 7 75A Minimum Circuit Size 15A Connection Type Permanent Hardwire to Shutoff Switch Switch Type Control Panel w Magnetic Switch Protection Inverter Type Yasakawa G7A23P7 Inverter Size 5 HP Motors Main Type TEFC Induction Horsepower 5 HP Phase 3 Phase Amps 7A Speed 3450 RPM Power Transfer V Belt Drive Bearings Shielded Permanently Lubricated Coolant Pump...

Page 3: ...eds 20 2500 RPM Spindle Type D1 6 Camlock Spindle Bearings NSK or NTN Tapered Roller Spindle Length 24 1 4 in Spindle Length with 3 Jaw Chuck 30 1 4 in Spindle Length with 4 Jaw Chuck 28 3 4 in Spindle Length with Faceplate 26 1 4 in Tailstock Info Tailstock Quill Travel 6 in Tailstock Taper MT 4 Tailstock Barrel Diameter 2 047 in Threading Info Number of Longitudinal Feeds 17 Range of Longitudina...

Page 4: ...O 68 eg Grizzly T23962 Mobil Vactra 2 Coolant Capacity 11 1 qt Other Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 2 Hours Serial Number Location ID Label on Rear of Left Stand ISO 9001 Factory No CSA ETL or UL Certified Listed No Features Allen Bradley Electrical Components Fagor 2 Axis DRO Meehanite Casting Signature South Bend 3 V Way Bed Safety Chuck Guard with Micro...

Page 5: ...h a Tradition of Quality Since 1906 March 2010 by South Bend Lathe Co For Machines Mfg Since 7 09 14 16 EVS TOOLROOM LATHES MODELS SB1012 SB1014 SB1037 220V MODELS SB1013 SB1015 SB1038 440V OWNER S MANUAL Compiled Especially for SB1012 SB1013 ...

Page 6: ...cess that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operator schooling or research before attempting operations Following this advice will help you avoid serious personal injury and get the best results from your work Manual Feedback We ve made every effort to be accur...

Page 7: ...n of Controls Components 24 Main Power Switch 24 Headstock Controls 24 Carriage Controls 24 Control Panel 25 Tailstock Controls 26 Foot Brake 26 Chuck Faceplate Mounting 27 Removing Chuck or Faceplate 27 Mounting Chuck or Faceplate 28 Installing and Adjusting Camlock Studs 29 3 Jaw Chuck 30 Changing Jaws 31 Mounting Workpiece 31 4 Jaw Chuck 32 Mounting Workpiece 32 Tailstock 32 Moving Along Bedway...

Page 8: ...58 Apron 58 Lead Screw Feedrod Bearings 59 Lead Screw 59 Ways Slides 59 Unpainted Machined Surfaces 59 Ball Oilers 60 Cleaning Electrical Box Filter 60 End Gearing 61 Cutting Fluid System 62 Hazards 62 Adding Fluid 62 Changing Cutting Fluid 63 Machine Storage 64 SERVICE 65 Backlash Adjustment 65 Compound Leadscrew 65 Cross Slide Leadscrew 65 Leadscrew End Play Adjustment 66 Gib Adjustment 66 Half ...

Page 9: ...the operator to quickly set the exact spindle speed within the available range of 20 2500 RPM Spindle speed is displayed on a digital readout and controlled within each speed range with the use of a dial no changing gears or looking up complex lever positions on a chart The beds of these lathes are constructed with Meehanite castings that have been precision hardened and ground in the traditional ...

Page 10: ...P Cutting Fluid Pump Tank Q Spindle Rotation ON OFF Lever R Half Nut Lever S Apron Oil Level Sight Glass T Quick Change Apron Feed Direction Knob U Manual Way Oil Pump V Brake Pedal W Feed Control Lever X Apron Handwheel Y Cross Slide Handwheel Z Removable Chip Drawer AA Micrometer Stop AB Quick Change Gearbox A Headstock B D1 6 Camlock MT 6 Spindle C Control Panel D Ball Bearing Style Steady Rest...

Page 11: ...follows Death or catastrophic harm WILL occur Moderate injury or ﬁre MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety 1 Owner s Manual All machinery and machining equipment presents serious injury hazards to untrained users To reduce the risk of injury anyone who uses THIS item MUST read and understand this entire manual before starting 2 P...

Page 12: ...ifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate 11 Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any moving rotating parts will become dangerous projectiles if left in place when the machine is started Reduce this risk by developing the habit of always removing these tools immediately after using t...

Page 13: ...ur risk change cutting fluid regularly and position the cutting fluid nozzle where it will not splash or end up on the floor 1 Clearing Chips Metal chips can easily cut bare skin even through a piece of cloth Avoid clearing chips by hand or with a rag Use a brush or vacuum to clear metal chips 2 Chuck Key Safety A chuck key left in the chuck can become a deadly projectile when the spindle is start...

Page 14: ...scover any damage please immediately call Customer Service at 360 734 1540 for advice You may need to file a freight claim so save the containers and all packing materials for possible inspection by the carrier or its agent The purpose of the preparation section is to help you prepare your machine for operation The list below outlines the basic process to follow to prepare the lathe for operation ...

Page 15: ... Set 1 5 10mm 1 K Dead Center MT 4 1 L Carbide Tipped Dead Center MT 4 1 M Tapered Spindle Sleeve MT 6 4 1 N Open End Wrench 22 24mm 1 O Open End Wrench 14 17mm 1 P Open End Wrench 10 12mm 1 Q Phillips Screwdriver 2 1 R Standard Screwdriver 2 1 S 9 Chuck Jaws SB1014 15 SB1037 38 3 8 Chuck Jaws SB1012 13 3 T Cast Iron Leveling Pads 8 U Handwheel Handles 2 Note Some inventory components may be shipp...

Page 16: ...cts though test them on an inconspicuous area of a painted area to make sure they will not damage it Basic steps for removing rust preventative 1 Put on safety glasses and disposable gloves 2 OAT ALL SURFACES THAT HAVE RUST PREVENTATIVE with a liberal amount of your cleaner or degreaser and let them soak for a few minutes 3 Wipe off the surfaces If your cleaner or degreaser is effective the rust p...

Page 17: ...round the machine to open or remove doors covers as required by the maintenance and service described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in a dry environment that is free from excessive moisture hazardous or flammable chemicals airborne abrasives or ...

Page 18: ...ask others for help and use power equipment 4 To further balance the load loosen the carriage lock bolt see Figure 6 disengage the half nut lever put the feed control lever in neutral then use the carriage handwheel to move the carriage next to the tailstock Figure 5 Tailstock lock lever Tailstock Lock Lever 5 Position a 12 long 2x6 board under each end of the bed as shown in Figure 7 wrap the lif...

Page 19: ...ither use the included foot pads and leveling hardware or bolt your lathe to the floor Because mounting your lathe to the floor with permanent hardware is an optional step and floor materials may vary floor mounting hardware is not included Leveling Leveling machinery helps precision components such as bedways remain straight and ﬂat during the lifespan of the machine Components on an unleveled ma...

Page 20: ...ads Studs Lubricating Lathe GEARBOXES MUST BE FILLED WITH OIL NO OIL SHIPPED WITH MACHINE Refer to the Lubrication Section in this Manual for Recommended Oil Type Bolting to Concrete Floors Lag Screw and Anchor Anchor Stud Lag screws and anchors or anchor studs below are two popular methods for securing machinery to a concrete ﬂoor We suggest you research the many options and methods for securing ...

Page 21: ...esult in fire For best results use the shortest length of cord possible for your machine and never use a smaller cord gauge than the specified minimum This machine is equipped with a frequency drive that contains sensitive electronics which can be damaged by a phase converter DO NOT use a phase converter to power this machine Doing so will void the warranty Adding Cutting Fluid Add the cutting flu...

Page 22: ...rain relief to ensure it is properly tightened by pulling the cord from outside the box with light to moderate force When the strain relief is properly tightened the cord will not slide 6 Close and lock the main electrical box door 2 Thread the power cord through the strain relief and up to the main power switch shown in Figure 14 3 Connect the incoming L1 L2 L3 and ground wires to the main power ...

Page 23: ...hine is controlled by a frequency drive unit constructed with sensitive electronics These electronics can be damaged if power is disconnected during operation Therefore unless the stop button and brake lose functionality always properly shut the machine down before disconnecting it from the power source A Troubleshooting section is provided starting on Page 74 to assist you with solutions if a pro...

Page 24: ...on Pump Switch 6 Turn the spindle speed dial Figure 18 all the way counterclockwise lowest speed to avoid possibility of a high speed start Figure 19 Gearbox range lever in middle position LOW Neutral HIGH Figure 18 Spindle speed controls Low 20 400 RPM High 400 2500 RPM Spindle Speed Dial 7 Move the spindle speed range lever Figure 18 to the left so the headstock is set in the low range 20 400 RP...

Page 25: ...o you will void the warranty and headstock damage may occur 13 Rotate the stop button Figure 17 on Page 18 clockwise until it pops out The pump will turn ON Observe the oil pump tube sight glass Figure 24 Verify that you see oil ﬂowing out of the tube and against the sight glass Figure 24 Oil pump sight glass and oil tube Oil Pump Sight Glass and Oil Tube 14 Make sure that all bystanders are out o...

Page 26: ...eset the stop button by twisting it clockwise until it pops out then restart the spindle with the lever 19 Push the foot brake The lathe should come to a quick stop If the brake pedal has no effect on the lathe push the stop button and refer to V Belts and Brake Switch on Page 69 to make any required adjustments 20 Remove the lathe headstock side cover The kill switch mounted to the headstock shou...

Page 27: ...RSE NEUTRAL Spindle Break In It is essential to closely follow the proper break in procedures to ensure trouble free performance Complete this process once you have familiarized yourself with all instructions in this manual and completed the test run To complete the spindle break in 1 Successfully complete the Test Run procedure beginning on Page 17 2 Move the gearbox range lever to low range posi...

Page 28: ...p instructions for these adjustments can be found on the pages referenced below Factory adjustments that should be veriﬁed s 4AILSTOCK ALIGNMENT Page 34 s OMPOUND AND CROSS SLIDE BACKLASH adjustment Page 65 s IB ADJUSTMENTS Page 66 Recommended Adjustments After the first 16 hours of use the V belts will stretch and seat into the pulley grooves The V belts must be properly re tensioned after this p...

Page 29: ...evolution 7 Moves slides to where they will be used during operation 8 If using power feed selects the proper feed rate for the operation 9 Turns the main power switch ON resets the stop button so it pops out then moves the spindle ON OFF lever down to start spindle rotation The spindle will rotate counterclockwise down and toward the operator when facing the front of the lathe 10 Turns the spindl...

Page 30: ...igurations of the gearbox levers to achieve a particular feed rate D Gearbox Levers Move the gearbox gears into particular ratios which then turn the leadscrew and feed rod for threading and power feed operations E Feed Direction Lever Shifts the direction that the gearbox is turning which changes the direction of the leadscrew and feed rod F Gearbox Range Lever Shifts the gearbox between high neu...

Page 31: ... and internal components P Quick Change Feed Direction Knob Changes apron feed direction without having to stop the lathe and move the headstock feed direction lever Q Feed Control Lever Engages and disengages the cross feed and carriage feed gearing R Manual Carriage Oil Pump Draws oil from the apron case and lubricates the carriage and ways through various oil ports S Cross Slide Handwheel Moves...

Page 32: ...stock offset 1 of 2 AG Offset Scale Indicates the distance of tailstock offset from the spindle center line Figure 37 Tailstock controls AD AA AB AC AE AF AG This lathe is equipped with a foot brake Figure 38 to quickly stop the spindle Pushing the foot brake while the spindle is ON cuts power to the motor and stops the spindle Once stopped the spindle lever MUST be returned to the neutral positio...

Page 33: ...r Faceplate 1 DISCONNECT LATHE FROM POWER 2 Lay a chuck cradle see Figure 39 or plywood under the chuck or faceplate and over the bedway to protect the precision ground surfaces from damage and reduce injury if fingers get pinched Figure 39 Wooden chuck support cradle 3 One at a time use the chuck key to turn each of the camlocks counterclockwise until the cam line aligns with the cam release datu...

Page 34: ...d never release 6 Tighten camlocks in a star pattern to draw the chuck up evenly on all sides while reducing chance of alignment and make sure to tighten camlocks in an incremental manner to ensure that no camlock gets fully tightened all at once i e snug the camlocks on the first pass then moderately tighten on the next pass then fully tighten on the third pass As you tighten the camlocks the chu...

Page 35: ... tighten the locking cap screws 5 Make sure that the cam lock studs can rotate back and forth against the head of the locking cap screw see Figure 47 Camlock Stud Can Rotate Back Forth Slightly Cap Screw Installed Tight Chuck Faceplate Figure 47 Camlock stud and cap screw correctly installed 6 Insert the chuck onto the spindle then check the position of each camlock making sure the cam line points...

Page 36: ...huck key the jaws move in unison There are two sets of removable hardened steel jaws included with the 3 jaw chuck inside and outside jaws Use the correct jaws for the size and configuration of the workpiece to hold it firmly and securely on the chuck see Figure 49 The outside of the jaws are used to hold the workpiece from the outer diameter Figure 49 Chuck and jaw selection Numbered from 1 3 the...

Page 37: ...the chuck key clockwise one turn to engage the tip of the scroll gear lead thread into the jaw Pull on the jaw now it should be locked into the jaw guide 9 Repeat the Steps 6 8 on the remaining jaws Figure 51 Inserting jaw guide 1 Lead Thread Mounting Workpiece Items Needed Qty Chuck Key 1 Chuck Cradle or Plywood 3 4 to protect bed 1 To mount a workpiece in the 3 jaw chuck 1 DISCONNECT LATHE FROM ...

Page 38: ...it makes contact with the workpiece 6 After the workpiece is held in place by the jaws turn the chuck by hand and pay attention to the workpiece alignment If the workpiece is not correctly aligned for your operation as you turn the chuck make fine adjustments by slightly loosening one jaw and tightening the opposing jaw until the workpiece is correctly aligned see Figure 54 for an example Figure 5...

Page 39: ... workpiece then re lock the tailstock 4 Start spindle rotation unlock the quill then turn the quill handwheel clockwise to feed the cutting tool into the workpiece Installing Tooling The tailstock quill can hold live or dead centers refer to Mounting Center in Tailstock on Page 38 or any MT 4 taper tooling such as a chuck arbor or tapered drill bit see Figure 56 Figure 56 Inserting drill chuck arb...

Page 40: ...to your own desired tolerances especially if you have changed the offset to cut shallow tapers To align the tailstock offset to the spindle center line 1 Use a precision level to make sure the bedway is level from side to side and from front to back If the bedway is not level correct this condition before continuing with this procedure 2 Obtain two pieces of steel round stock 2 in diameter and 6 l...

Page 41: ...ure 62 Move tailstock toward the back of the lathe the distance of the taper Looking down from above Figure 62 Adjust tailstock away from the operator Note As long as this dead center remains in the chuck the point of the center will remain true to the spindle center line The point will have to be refinished whenever the center is removed and then returned to the chuck 5 Install a center in the ta...

Page 42: ...nters 1 DISCONNECT LATHE FROM POWER 2 Drill center holes in both ends of the workpiece 3 Install the dead center in the spindle and the live center or carbide tipped dead center in the tailstock refer to Page 37 4 Secure a lathe dog on the spindle end and place a drop of oil in the center hole on the tailstock end of the workpiece 5 Mount the workpiece between centers so the lathe dog tail fits fr...

Page 43: ...n heat that may damage the workpiece Use the dead center in the spindle because the workpiece does not rotate on the tip and does not generate friction Use the carbide tipped dead center in the tailstock where the workpiece will rotate against it and generate friction The carbide tipped dead center can better withstand the effects of friction however the tip of the center must be lubricated to avo...

Page 44: ...wheel counterclockwise to draw the quill back into the casting until the center releases To mount a center in the tailstock 1 DISCONNECT LATHE FROM POWER 2 Thoroughly clean and dry the tapered mating surfaces of the tailstock quill bore and the carbide tipped dead center making sure that no lint or oil remains on the tapers 3 Use the tailstock quill handwheel to feed the quill out from the casting...

Page 45: ...y rest supports long shafts and can be mounted anywhere along the length of the bed To install and use the steady rest 1 DISCONNECT LATHE FROM POWER 2 Thoroughly clean the machined base of the steady rest then place it on the lathe bedways so the triangular notch fits over the bedway prism 3 Position the steady rest where required to properly support the workpiece then tighten the hex nut shown in...

Page 46: ...ide The four way tool post is mounted on top of the compound slide and allows a maximum of four tools to be loaded simultaneously The four way tool post allows for quick indexing to different tools which is accomplished by loosening the top handle rotating the tool post to the desired position then re tightening the handle to lock the tool into position Tool Needed Qty Tool Post T Wrench 1 To load...

Page 47: ...AR stock If the tool is above below the spindle center line a nub will be left in the center of the workpiece Adjust the height of the workpiece then repeat the facing cut to check the adjustment Repeat as necessary until the center of the workpiece is smoothly faced Tools Needed Qty Tool Post T Wrench 1 Steel Shim As Needed Cutting Tool 1 Fine Ruler 1 Tailstock Center 1 To align the cutting tool ...

Page 48: ...o loosen the stop collar so it slides freely on the feedrod Carriage Stop The carriage stop on this lathe will NOT automatically stop the carriage or disengage the power feed Failure to heed this notice could result in the carriage crashing and causing severe machine or property damage Use the carriage stop as a guide to help judge when to stop the carriage movement Tools Needed Qty Hex Wrench 8mm...

Page 49: ...speed is important for safe and satisfactory results as well as maximizing tool life To set the spindle speed for your operation you will need to 1 Determine the best spindle speed for the cutting task and 2 configure the lathe controls to produce the required spindle speed Determining Spindle Speed Many variables affect the optimum spindle speed to use for any given operations but the two most im...

Page 50: ...ble speed dial to carefully adjust the spindle speed shown on the digital display to your calculated spindle speed 3 Adjust the spindle speed range lever to the range that covers your calculated spindle speed Note To shift the spindle speed range lever you may need to apply pressure to the lever and slightly rotate the spindle by hand Figure 80 Controls used to adjust spindle speed Low 20 400 RPM ...

Page 51: ...tion will now be reversed causing the engaged carriage or cross slide to move in the opposite direction 3 Use the feed control lever on the front of the apron to engage power feed for either the carriage or the cross slide see Figure 83 To engage the carriage push the lever to the left and down To engage the cross slide push the lever to the right and up Note Sometimes you need to slightly rotate ...

Page 52: ... HBT4V 2 HBT3V 2 HBT2V 2 HBT1V 3 HCT6Z 4 HCS1Z 5 HCS3Z 6 HCS6Z 7 HCS8Z 8 HCR1Z 9 HCR2Z 1 0 HCR3Z 1 25 HCS3Y 1 5 HCS6Y 1 75 HCS8Y 2 0 HCR1Y 2 25 HCR2Y 2 5 HCR3Y 2 75 HCR4Y 3 0 HCR6Y 3 25 HCR7Y 3 5 HCR8Y 44 HBR4V 40 HBR3V 36 HAS6V 32 HBR1V 30 HAS3V 28 HBS8V 26 HBS7V 24 HBS6V 22 HBS4V 20 HBS3V 19 HCS2V 18 HBS2V 16 HBS1V 15 HAT3V 14 HBT8V 13 HBT7V 12 HBT6V 11 HBT4V 10 HBT3B 9 HBT2V 8 HBT1V 050 LCT1W 0...

Page 53: ...s installed in the top position the 44T 56T end gears in the middle position and the 57T end gear in the bottom position as shown in Figure 86 In the normal position the 56T and 57T gears are meshed which allows for inch and metric threading and all general feed operations 57T 56T 24T Inch and Metric Pitch Threading Inch and Metric Feeding Figure 86 Normal end gear position 44T 56T 24T 57T 57T 56T...

Page 54: ...crash Figure 90 Feed control lever and half nut positions for threading Threading Controls If you are unfamiliar with how to cut threads on a lathe we strongly recommend that you read books review industry trade magazines or get formal training before beginning any attempting any threading projects Power Feed Lever The feed control lever must be in the neutral horizontal position for threading ope...

Page 55: ...mples explain how to use the thread dial chart TPI 4 72 Divisible By 4 Use any line position on the thread dial shown in Figure 93 for threading TPI divisible by four Figure 93 Any position on the dial for threading 4 72 TPI 4 8 12 16 20 24 28 32 36 40 44 48 56 60 72 Any Position TPI 2 54 Not Divisible By 4 Use any of the non numbered lines on the thread dial for threading the TPI shown in Figure ...

Page 56: ...y and more than half of the way the drawer could fall out and hit your feet causing serious injury Therefore open the drawer slowly and avoid opening it more than half of the way Figure 99 Chip drawer Other Fractional TPI Use position 1 on the thread dial for cutting the TPI shown in Figure 97 Figure 97 Any number on dial is selected for other fractional TPI Position 1 Only 2 2 3 3 27 8 TPI Use an...

Page 57: ...g hazard X X X X X X X X X X X X X X X X X X X X Aluminum Brass Bronze Cast iron Low Carbon Steel Alloy Metals Stainless Steel General Note Cutting fluids are used for heavy duty lathe operations and production turning Oil water emulsions and synthetic cutting fluids are the most common for typical lathe operations Sulferized oils often are used for threading For small projects spot lubrications c...

Page 58: ... s PPLICABLE FOR LATHES AND HIGH SPEED turning s 7ATERPROOF DESIGN s CENTERS SB1266 8 Backplate D1 6 for SB1012 SB1013 Lathes SB1267 10 Backplate D1 6 for SB1014 SB1015 SB1037 SB1038 Lathes High Precision 3 Jaw Scroll Chucks SB1307 6 2 Pc Plain Back 1 772 Bore SB1308 7 2 Pc Plain Back 2 283 Bore SB1309 8 2 Pc Plain Back 2 283 Bore SB1310 9 2 Pc Plain Back 2 756 Bore SB1311 10 2 Pc Plain Back 3 504...

Page 59: ...antique finished frame They are easy to read from a distance and measure 14 in diameter Pictures just don t do them justice They are very nice quality clocks and perfect for the South Bend Lathe aficionado Figure 106 Antique finished South Bend shop clocks SB1298 SB1299 SB1300 SB1247 MT4 Bull Nose Center s R O STEEL HARDENED TO 2 Ò s 4APER ROLLER BALL BEARING CONSTRUCTION s REAT FOR TURNING PIPES ...

Page 60: ... THE POWER FEED LEVER ON THE APRON TO neutral to prevent crashes upon startup s NSURE CARRIAGE LOCK BOLT IS LOOSE Daily During Operations s 6ERIFY HEADSTOCK OIL mOWS WHEN POWER IS turned ON Page 56 s 6ERIFY ELECTRICAL BOX COOLING FAN IS OPERATING s 6ERIFY HEADSTOCK OIL TEMPERATURE IS UNDER 170 F Daily After Operations s 6ACUUM CLEAN ALL CHIPS AND SWARF FROM BED slides and chip drawer s 7IPE DOWN A...

Page 61: ...s Keep track of when you last performed your annual service and when you ll need to perform it again Make copies of this page to use each month Keep each chart as a maintenance record for your South Bend Lathe Date of last annual service Date of next annual service s 8 www southbendlathe com South Bend Lathe Co Monthly Maintenance Chart for EVS Toolroom Series Lathes 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 62: ...Headstock oil tank components Sight Glass Headstock Oil Tank Oil Fill Spout Monitoring Oil Temperature During operations regularly monitor the oil temperature shown in the sight glass in Figure 109 The temperature of the headstock oil must remain under 170 F or the oil will start to overheat and break down causing it to lose its lubrication properties Under normal conditions the oil should not rea...

Page 63: ...d for fumes 7 Using mineral spirits and rags wipe down the inside of the tank to clean it Make sure to soak up any excess mineral spirits with a dry rag so it does not stay in the tank Figure 110 Headstock oil tank component locations Drain Plug Fill Spout Access Cover 8 After the tank is completely cleaned out unthread the screen from the bottom of the pump suction pipe see Figure 111 and remove ...

Page 64: ... or extreme working conditions Figure 113 shows fill and drain plugs used when changing the gearbox oil Apron Oil Type Mobil Vactra 2 or ISO 68 Equivalent Oil Amount 1 Liter Check Add Frequency Daily Change Frequency Annually Checking Adding Oil The sight glass shown in Figure 114 shows the oil level in the apron At the maximum level the oil ﬁlls approximately 3 4 of the sight glass At the minimum...

Page 65: ...of the way so you can clean the entire length of the leadscrew Apply oil along the length of the leadscrew Use a paint brush to make sure the oil is evenly applied and down in the threads Lead Screw Feedrod Bearings Oil Type Mobil Vactra 2 or ISO 68 Equivalent Oil Amount 1 Liter Check Add Frequency Daily Checking Adding Oil To check the oil level remove the fill plug and look inside the reservoir ...

Page 66: ...l Box Filter The door of the electrical box contains an air filter Figure 120 to prevent dust from entering the box as the cooling fan pulls in cool air to reduce heat The air filter should be cleaned on a monthly basis to ensure proper air circulation in the electrical box A clogged air filter will not allow the cooling fan to do its job which could result in a decreased lifespan of the electrica...

Page 67: ... cover and all the end gears shown in Figure 121 3 Clean the end gears thoroughly with mineral spirits to remove all the old grease Use a small brush if necessary to clean between the teeth 4 Clean the shafts from which the end gears were removed and wipe up any old grease splatters in the vicinity and on the inside of the headstock cover 5 With clean hands apply a thin layer of grease on the gear...

Page 68: ...shown in Figure 123 Figure 123 Cutting fluid pump and tank Tank Pump Motor Although most swarf from machining operations falls into the chip tray and stays there some small chips drain into the tank The pump uses a screen to prevent it from picking up the small swarf that ends up in the tank Since the swarf is spread throughout the coolant system cleaning the system on a regular basis is a require...

Page 69: ...he tank may permanently damage it This is abuse and not covered by the warranty Note The electrical conduit was purposely left long so the tank can be removed without disconnecting wires from the pump Do not disconnect electrical lines 4 DISCONNECT LATHE FROM POWER 5 Remove the vented cover shown in Figure 122 and slide the tank half way out of the base as shown in Figure 123 If necessary disconne...

Page 70: ...ing temperature then drain and refill the all gearboxes with fresh oil Note During extended storage more than two years any component above the oil level may rust from condensation We recommend overfilling any sealed gearbox However over time there will be some seepage around some shafts and seals If any gearbox is overfilled make sure to put a tag on the controls as a reminder for the maintenance...

Page 71: ...5 Compound slide backlash adjustment set screws Set Screws Compound Leadscrew Tools Needed Qty Hex Wrench 3mm 1 Backlash is adjusted by tightening the set screws shown in Figure 125 When these screws are adjusted against the leadscrew nut they offset part of the nut to remove play between the nut and leadscrew If you end up adjusting the nut too tight loosen the set screws tap the compound a few t...

Page 72: ... and held in position by a screw at each end To adjust the gib turn one screw a 1 4 turn clockwise and the other screw a 1 4 turn counterclockwise so both screws move toward the same direction Now test the feel of the sliding component by turning the handwheel and adjust the gib screws as necessary to make it tighter or looser The gib adjustment process usually requires some trial and error Repeat...

Page 73: ...gib adjustment Leadscrew Half Nut Adjustment Set Screws Thread Dial Removed Half Nut Right Gib Screw Figure 131 One of two tailstock gib screws 4 Engage disengage the half nut several times and notice how it feels you may need to move the carriage handwheel slightly to get the half nut to close The half nut is correctly adjusted when it has a slight drag while opening and closing The movement shou...

Page 74: ...w hole in the clutch collar with the closest set screw slot that is cut into the feedrod see Figure 135 6 Install and tighten the set screw so it is fully seated in the slot 7 Re install both access covers Set Screw Slot Collar Adjustment Hole Figure 135 Feed clutch set screw alignment 4 Insert the hex wrench into the collar adjustment hole shown in Figure 135 and use the wrench to rotate the clut...

Page 75: ...ator and eye protection to protect yourself from hazardous brake dust 3 Remove the motor cover shown in Figure 136 4 Measure the remaining brake band lining at the thinnest point which is usually at the 8 o clock position as shown in Figure 138 4 Firmly tighten the hex nuts loosened in the previous step against the motor mount plate to prevent it from moving out of adjustment during operation then...

Page 76: ...ill switch shown in Figure 141 at the tailstock end of the lathe 11 Push the pedal lever down to verify that the cam lobe pushes the kill switch plunger in When pushed in the switch should click If the switch does not click loosen the switch mounting screws push the pedal all the way down and move the switch closer to the lobe until it clicks Secure the switch in place at this location In the rele...

Page 77: ...feed access covers as shown in Figure 143 3 Rotate the shroud washer so the cutout lines up with the shear pin head as shown in Figure 144 Figure 145 Shear pin access Rear Position Gap 4 Put on safety glasses 5 Remove the retaining ring from its groove and place it in the rear most position away from the shroud washer 6 Move the shroud washer away from the shear pin to the rear position as shown i...

Page 78: ...ad then rotate the lathe spindle to line up the inner and outer bores as shown in Figure 146 Next use the magnet to remove the other half of the broken shear pin when it becomes visible 11 Using retaining ring pliers return the retaining ring to its groove and position the retaining ring ears over the shear pin head as shown in Figure 149 to prevent the shear pin from falling out if the shroud was...

Page 79: ...ating surfaces 3 Place the gap insert into the gap and use a block of wood or dead blow hammer to align the insert with the lathe bed 4 Back off the dowel pin jack nuts and tap the dowel pins back into their respective holes until seated This process will further help align the gap insert and bed mating surfaces 5 Install all fasteners except the way set screws and lightly snug them in place 6 Mou...

Page 80: ... relay cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay 9 Motor connection wired incorrectly 9 Correct motor wiring connections 10 Oil pump motor operating but no oil is seen pumping in sight glass 10 Clean clogged tank suction screen ﬁll headstock oil tank to full or replace oil pump 11 Limit kill switch at fault 11 Test all limit kill swit...

Page 81: ...rom tailstock quill 1 Quill is not retracted all the way back into the tailstock 1 Turn the quill handwheel until it forces taper out of quill 2 Contaminants not removed from taper before inserting into quill 2 Clean the taper and bore and re install tapered tool Cross slide compound or carriage feed has sloppy operation 1 Gibs are out of adjustment 1 Tighten gib screw s See Page 66 2 Handwheel is...

Page 82: ...push button is engaged or at fault 2 Rotate button clockwise until it pops out to reset it for operation replace if not working properly 3 Power supply is switched OFF at main power switch or breaker 3 Make sure main power switch and circuit breaker are turned ON 4 Insufﬁcient oil level in headstock oil tank or incorrect oil used in headstock oil tank 4 Add oil to the headstock oil tank refer to H...

Page 83: ...this machine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington County of Whatcom This is the sole w...

Page 84: ...South Bend Lathe Co P O Box 2027 Bellingham WA 98227 PHONE 360 734 1540 Administrative Ofﬁces FAX 360 676 1075 International FAX 360 734 1639 USA only southbendlathe com Printed In Taiwan BLTRCR12117 ...

Page 85: ...s of Thousands of Lathes Sold With a Tradition of Quality Since 1906 March 2010 by South Bend Lathe Co For Machines Mfg Since 7 09 14 X 40 EVS TOOLROOM LATHES MODEL SB1012 220V MODEL SB1013 440V SPECIFICATIONS ...

Page 86: ...Recommended Circuit Size 20 Amp Plug Included No Recommended Plug Type 15 20 Motors Main Type TEFC Induction Horsepower 5 HP Voltage 220V Phase 3 Phase Amps 14A Speed 3450 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer V Belt Gear Bearings Shielded and Permanently Sealed Lubrication Type TEFC Induction Horsepower 1 4 HP Voltage 220V Prewired 220V Phase 3 Phase Amps 1 4A Speed 1725 RPM Cycle 60 ...

Page 87: ...pindle Taper MT 6 No of Spindle Speeds Variable Range of Spindle Speeds 20 2500 RPM Spindle Type D1 6 Camlock Spindle Bearings NSK or NTN Tapered Roller Spindle Length 24 24 Spindle Length with 3 Jaw Chuck 28 74 Spindle Length with 4 Jaw Chuck 34 08 Tailstock Info Tailstock Travel 6 Tailstock Taper MT 4 Tailstock Barrel Diameter 2 047 Threading Info No of Inch Threads 45 Range of Inch Threads 2 72...

Page 88: ...ometer Carriage Stop Threading Dial Indicator NSK or NTN Japanese Spindle Bearings Full Length Splash Guard Front Removable Sliding Chip Tray Yaskawa G7A23P7 Inverter Completely Enclosed Universal Gearbox for Cutting Inch Metric Modular and Diametral Pitches Pressurized Lubrication System for Headstock Gears and Bearings Dial Controlled Variable Spindle Speeds with Digital Read Out Jog Button and ...

Page 89: ...5 amp Plug Included No Recommended Plug or Outlet Type Hardwire to Locking Disconnect Switch Motors Main Type TEFC Induction Horsepower 5 HP Voltage 440V Phase 3 Phase Amps 7A Speed 3450 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer V Belt Gear Bearings Shielded and Permanently Sealed Lubrication Type TEFC Induction Horsepower 1 4 HP Voltage 440V Phase 3 Phase Amps 0 6A Speed 1725 RPM Cycle 60...

Page 90: ...pindle Taper MT 6 No of Spindle Speeds Variable Range of Spindle Speeds 20 2500 RPM Spindle Type D1 6 Camlock Spindle Bearings NSK or NTN Tapered Roller Spindle Length 24 24 Spindle Length with 3 Jaw Chuck 28 74 Spindle Length with 4 Jaw Chuck 34 08 Tailstock Info Tailstock Travel 6 Tailstock Taper MT 4 Tailstock Barrel Diameter 2 047 Threading Info No of Inch Threads 45 Range of Inch Threads 2 72...

Page 91: ...t Complete Coolant System Micrometer Carriage Stop Threading Dial Indicator NSK or NTN Japanese Spindle Bearings Full Length Splash Guard Front Removable Sliding Chip Tray Yaskawa G7A23P7 Inverter Completely Enclosed Universal Gearbox for Cutting Inch Metric Modular and Diametral Pitches Pressurized Lubrication System for Headstock Gears and Bearings Dial Controlled Variable Spindle Speeds with Di...

Page 92: ...South Bend Lathe Co P O Box 2027 Bellingham WA 98227 PHONE 360 734 1540 Administrative Ofﬁces FAX 360 676 1075 International FAX 360 734 1639 USA only southbendlathe com Printed In Taiwan BL12115 12161 ...

Page 93: ...of Lathes Sold With a Tradition of Quality Since 1906 November 2009 by South Bend Lathe Co For Machines Mfg Since 7 09 14 16 EVS TOOLROOM LATHES MODELS SB1012 SB1014 SB1037 220V MODELS SB1013 SB1015 SB1038 440V WIRING MANUAL ...

Page 94: ... you do not have experience working with electricity or performing wiring tasks we strongly encourage you to get help from an experienced individual such as an electrician or from our technical support Following this advice will help you avoid serious personal injury maintain your warranty and keep your machine operating correctly Manual Feedback We ve made every effort to be accurate when documen...

Page 95: ...ble results including serious injury or ﬁre 4 Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box 5 Circuit Requirements You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source 6 Capacitors Inverters Some capacito...

Page 96: ...e 9 Coolant Pump Motor Page 11 Oil Pump Motor Page 10 Oil Pressure Switch Page 10 Door Limit Switch Page 14 Brake Limit Switch Page 14 Spindle Switch Page 13 Spindle RPM Sensor Page 14 Chuck Guard Limit Switch Page 14 Electrical Box Pages 6 7 Control Panel Page 12 Work Lamp Page 14 Power Supply Connection Page 13 wiring overview ...

Page 97: ...ke Limit Switch Page 14 Chuck Guard Limit Switch Page 14 Electrical Box Pages 6 7 Cooling Fan Page 6 Main Power Switch Page 6 Control Panel Page 12 Work Lamp Page 14 Work Lamp Page 14 Component Location Index visual index Figure 1 Component location index Door Limit Switch Page 14 Spindle RPM Sensor Page 14 Spindle Switch Page 13 Spindle Motor Page 9 6 6 6 9 ...

Page 98: ...8 5 A1 9 6 7 8 5 4 0 0 CONTACTOR Allen Bradley C09 400 1 3 5 7 L1 L2 A1 A2 A1 A2 L3 L4 1 3 5 7 L1 L2 L3 L4 2 4 6 8 T1 2 T1 T2 4 T2 T3 6 T3 2 T1 4 T2 6 T3 T4 2 4 6 8 T1 T2 T3 T4 95 96 NO NC 97 98 95 96 NO NC 97 98 64 63 14 13 12 20 19 L11 L11 U1 U1 V1 V1 W1 W1 U2 U2 V2 V2 W2 W2 2 2 4 1 2 3 5 6 4 MASTER POWER SWITCH FOR 440V ONLY SB1013 SB1015 SB1038 L3 L2 L1 B1 B2 L1 FOR SB1012 SB1014 SB1037 220V R...

Page 99: ...ed N6H 6L6 VARIABLE SPEED UNIT REFER TO YASKAWA OWNERS MANUAL Main Junction Block Ground 11 10 L11 L13 U1 V1 W1 U2 V2 W2 U V W 0 0 1 1 2 2 3 3 4 5 6 7 8 9 K L 11 COM L11 L13 A1 16 15 17 L1 L2 L3 B1 B2 13 12 14 23 18 K L COM Electrical Box Wiring B 8 A To Coolant Pump Motor Page 11 To Oil Pump Motor Page 10 To Oil Pressure Sensor Page 10 To Brake Limit Switch Page 14 To Door Limit Switch Page 14 To...

Page 100: ... 6 For Machines Mfg Since 8 09 EVS Toolroom Lathes E L E C T R I C A L Fig 2 Electrical box Electrical Box box photo ...

Page 101: ...aZ VcY ejbe bdidg Figure 3 Spindle motor location Figure 4 Spindle motor location SPINDLE MOTOR 220V Ground W Bk Bk U1 U5 V1 V5 W5 W1 V6 V2 U2 W6 U6 W2 V U Yl To Electrical Box Page 7 SPINDLE MOTOR 440V Ground W Bk Bk U1 V1 W1 V6 V2 U2 W6 U6 W2 V U Yl U5 V5 W5 To Electrical Box Page 7 Junction Box Junction Box 6 6 ...

Page 102: ...pressure sensor location Oil Pump Motor Oil Pump Motor Oil Pressure Sensor and Pump Ground OIL PUMP MOTOR 220V V2 W2 U2 U1 U5 V1 V5 W5 W1 U2 U2 V2 W2 To Electrical Box Page 7 Ground OIL PUMP MOTOR 440V V2 W2 U2 U1 V1 V5 W1 U2 U2 V2 W2 U5 W5 To Electrical Box Page 7 Bk Wt X 11 2 OIL PRESSURE SENSOR To Electrical Box Page 7 Bk Wt X 11 2 OIL PRESSURE SENSOR To Electrical Box Page 7 Oil Pressure Senso...

Page 103: ...OTOR 220V 3 2 1 4 6 5 W1 W1 V1 V1 U1 Ground COOLANT PUMP MOTOR 440V Ground 3 2 1 4 6 5 W1 W1 V1 V1 U1 220V Coolant Pump Wiring 440V Coolant Pump Wiring Figure 7 Coolant pump location Figure 8 Coolant pump location Coolant Pump Coolant Pump To Electrical Box Page 7 To Electrical Box Page 7 6 6 ...

Page 104: ... 220V GND IN 12V 110V 0V Bk X X 13 X 14 COM L K L11 1 3 3 TACHOMETER DISPLAY SPINDLE SPEED DIAL COOLANT PUMP SWITCH JOG BUTTON POWER LAMP EMERGENCY STOP BUTTON 1 2 3 X1 X2 4 4 3 3 2 1 20 L13 2 3 12 4 19 Control Panel Switches Figure 9 To Main Junction Block Page 7 To Main Junction Block Page 7 To Circuit Board Page 6 To Circuit Board Page 6 6 To Electrical Box Page 7 ...

Page 105: ...indle Rotation Switch Figure 10 spindle rotation and power conn tection Ground Hot Hot Hot 15 20 PLUG as recommended L3 L2 L1 1 2 3 5 6 4 MASTER POWER SWITCH L3 L3 L2 L2 L1 L1 Ground Hot Hot Hot DISCONNECT SWITCH as recommended L3 L2 L1 MASTER POWER SWITCH L3 L3 L2 L2 L1 L1 1 2 3 5 6 4 Inside Electrical Box Page 7 Inside Electrical Box Page 7 6 6 7 9 7 Spindle Rotation Switch To Main Junction Bloc...

Page 106: ...h COMMON NC NO Bk Wt X K COM L A1 3 X 1 0 Bk Wt 0 2 13 14 21 22 NC NC NO NO 3 4 X 5 A1 X 9 Door Limit Switch Figure 11 Work Light Brake Limit Switch Figure 12 Spindle RPM Sensor Figure 11 Chuck Guard Limit Switch Figure 13 additional com pontnet Additional Component Wiring Spindle RPM Sensor Door Limit Switch Brake Limit Switch Chuck Guard Limit Switch 8 B A To Electrical Box Page 7 6 ...

Page 107: ...hine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington County of Whatcom This is the sole written w...

Page 108: ...South Bend Lathe Co P O Box 2027 Bellingham WA 98227 PHONE 360 734 1540 Administrative Ofﬁces FAX 360 676 1075 International FAX 360 734 1639 USA only southbendlathe com Printed In Taiwan JB12236 ...

Page 109: ...s of Lathes Sold With a Tradition of Quality Since 1906 November 2009 by South Bend Lathe Co Revised February 2010 TS For Machines Mfg Since 7 09 14 X 40 EVS TOOLROOM LATHES MODEL SB1012 220V MODEL SB1013 440V PARTS MANUAL ...

Page 110: ...ble for purchase and some individual parts may only be available in assemblies with other parts In the case of fasteners or other off the shelf hardware we will happily provide customers with replacements but for the sake of expediency these can also be found at your local hardware or industrial supply store Manual Feedback We ve made every effort to be accurate when documenting this machine Howev...

Page 111: ...w 12 Apron Rear View 14 Dial Indicator 16 Carriage Stop 16 Compound Slide Tool Post 17 Saddle Body Controls 18 Saddle Base 20 Bed Shafts 21 End Gears 23 Motor Assembly 24 Cabinets Panels 26 Headstock Oiling System 28 Tailstock 30 Steady Rest 32 Follow Rest 32 Electrical Cabinet Control Panel 33 Accessories 35 Machine Labels Front View 36 Machine Labels Rear View 37 ...

Page 112: ...SCR M5 8 X 8 2 PCAP29M CAP SCREW M6 1 X 40 9 PSB10120009 OIL DISTRIBUTOR A 5S 3 PSB10120003 HEADSTOCK COVER 9 1 PSB10120009 1 OIL DISTRIBUTOR BRACKET 4 PSB10120004 COVER OIL SEAL M4 X 1700 10 PSB10120010 PIPE JOINT 5 PCAP50M CAP SCREW M5 8 X 10 11 PSB10120011 NYLON TUBE 6 PSB10120006 PIPE CLIP 5MM 12 PSB10120012 HEADSTOCK CONTROL PLATE 7 PCAP15M CAP SCREW M5 8 X 20 13 PRIV001M STEEL FLUTED RIVET 2...

Page 113: ...B1013 Parts 3 P A R T S Headstock Controls 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 14 15 16 17 18 19 20 21 21 30 33 34 37 38 39 21 40 42 41 46 47 43 45 44 33 34 30 49 50 50 ...

Page 114: ... 20 PSB10120020 HEADSTOCK CASTING PLUG 18MM 39 PEC015M E CLIP 8MM 21 PORP021 O RING 20 8 X 2 4 P21 40 PK12M KEY 5 X 5 X 30 22 PSB10120022 SHIFT CAM 41 PSB10120041 SHIFT ROD 23 PR03M EXT RETAINING RING 12MM 42 PK164M KEY 5 X 5 X 17 24 PSB10120024 SHIFT FORK 43 PSTB001 STEEL BALL 1 4 25 PRP31M ROLL PIN 6 X 36 44 PSB10120044 SHIFT HANDLE HUB 26 PSB10120026 SHIFT ROD 45 PSB10120045 SHORT SHIFT HANDLE ...

Page 115: ...del SB1012 SB1013 Parts 5 P A R T S Headstock Upper Gearing 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 60 58 34 65 57 66 34 86 96 96 34 ...

Page 116: ... 38T 87 PK28M KEY 7 X 7 X 30 64 PSB10120064 DRIVE SHAFT 88 PCAP48M CAP SCREW M6 1 X 35 65 PK27M KEY 7 X 7 X 25 89 PSB10120089 FRONT SPINDLE BEARING COVER 66 PR15M EXT RETAINING RING 30MM 90 PSB10120090 BEARING COVER GASKET 67 PSB10120067 OUTBOARD DRIVE SHAFT END CAP 91 PSB10120091 TAPERED ROLLER BEARING 32019 NTN 68 PSB10120068 HEADSTOCK CASTING 92 PSB10120092 GEAR 79T 69 PR11M EXT RETAINING RING ...

Page 117: ...DOUBLED ENDED GEAR 12T 21T 106 PSB10120106 GEAR 21T 119 PSB10120119 GEAR SHAFT 107 PSB10120107 GEAR 42T 120 PSB10120120 GEAR 21T 108 PK99M KEY 6 X 6 X 15 121 PSB10120121 SPLINE SHAFT SPACER 109 PR12M EXT RETAINING RING 35MM 122 PSB10120122 NEEDLE BEARING RNA 6904 110 PORP021 O RING 20 8 X 2 4 P21 123 PSB10120123 SPLINE SHAFT 111 PSB10120111 GEAR SHAFT 124 PORP044 O RING 43 7 X 3 5 P44 112 PSB10120...

Page 118: ... 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 203 401 401 206 211 206 206 225 221 224 225 226 225 221 206 224 225 226 225 206 401 401 ...

Page 119: ...14 PSB10120214 GEAR SPACER 245 PSB10120245 GEAR 22T 215 PR11M EXT RETAINING RING 25MM 246 PSB10120246 GEAR 22T 216 PSB10120216 SPLINE SHAFT 247 PSB10120247 GEAR 33T 217 PSB10120217 SPLINE SHAFT 248 PSB10120248 GEAR 22T 218 PSB10120218 WOODRUFF KEY 5 X 19 249 PR18M EXT RETAINING RING 17MM 219 PSB10120219 END CAP GASKET 250 PSB10120250 DOUBLE GEAR 20T 36T 220 PSB10120220 GEARBOX CASTING 251 PSB10120...

Page 120: ......

Page 121: ... PSB10120278 LOWER FORK 317 PSB10120317 SELECTOR LEVER END CAP 279 PSB10120279 MIDDLE FORK 318 PSB10120318 SELECTOR PLATE 280 PSB10120277 UPPER FORK 319 PSB10120319 SHIFTING HANDLE 281 PRP02M ROLL PIN 3 X 16 320 PSB10120015 HANDLE WASHER 5MM 282 PSB10120282 CONNECTOR PIN 321 PSB10120321 HANDLE CAP 283 PSB10120283 PIVOT ARM 322 PSB10120322 OIL SIGHT GLASS 284 PSB10120284 CAM 323 PSB10120323 CONTROL...

Page 122: ... Apron Front View 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 534 535 537 538 539 540 541 542 544 545 546 547 548 549 601 602 603 604 605 606 607 601 609 610 502 522 608 606 514 603 514 ...

Page 123: ...12 PSB10120512 FEED CONTROL HANDLE 542 PSB10120542 INCH INDEX RING 513 PSB10120513 FEED CONTROL WORM 544 PSB10120515 COMPRESSION SPRING 6 X 16 514 PSTB001 STEEL BALL 1 4 545 PSB10120545 HANDWHEEL 515 PSB10120515 COMPRESSION SPRING 6 X 16 546 PSB10120546 HANDWHEEL WASHER 6MM 516 PSB10120516 GEAR SHAFT 547 PSB10120547 HANDWHEEL HANDLE 517 PK14M KEY 5 X 5 X 18 548 PSB10120548 HANDLE CAP SCREW 518 PSB...

Page 124: ...nce 8 09 Model SB1012 SB1013 Parts P A R T S Apron Rear View 514 522 534 550 551 552 553 554 555 556 558 559 561 562 563 565 566 567 568 569 570 572 573 574 575 576 577 578 579 580 581 582 583 611 612 613 614 613 608 573 614 ...

Page 125: ...20576 STEP PIN 554 PSB10120554 NEEDLE BEARING NK29 30 577 PSB10120577 PIVOT LEVER 555 PSB10120555 BEARING SPACER 578 PSB10120578 RETAINING BLOCK 556 PR11M EXT RETAINING RING 25MM 579 PSB10120579 INCH HALF NUT 558 PSB10120558 GEAR 18T 580 PSB10120580 HALF NUT GIB 559 PRP88M ROLL PIN 5 X 22 581 PSB10120581 APRON CASTING BOTTOM COVER 561 PSB10120561 GEAR 18T 582 PSB10120582 OIL DRAIN PLUG 1 8 PT 562 ...

Page 126: ...M CAP SCREW M6 1 X 10 753 PSS02M SET SCREW M6 1 X 6 754 PN03M HEX NUT M8 1 25 Carriage Stop 801 802 803 804 805 806 807 808 809 810 811 812 REF PART DESCRIPTION 801 PCAP71M CAP SCREW M10 1 5 X 60 802 PRIV001M STEEL FLUTED RIVET 2 X 5MM 803 PSB10120803 INCH INDEX RING 804 PSB10120804 INCH MICROMETER DIAL 805 PSB10120805 CARRIAGE STOP BODY 806 PSB10120806 INCH THREADED STOP ROD 807 PSB10120807 CLAMP...

Page 127: ...4 TOOL POST BOLT KEY 908 PSB10120908 COMPRESSION SPRING 6 X 27 951 PCAP01M CAP SCREW M6 1 X 16 909 PSB10120909 TOOL POST BASE 952 PSS04M SET SCREW M6 1 X 12 910 PSB10120910 COMPOUND SLIDE 953 PCAP26M CAP SCREW M6 1 X 12 911 PSB10120911 COMPOUND GIB 954 PRIV001M STEEL FLUTED RIVET 2 X 5MM 912 PSB10120912 GIB ADJUSTMENT SCREW 955 PSS14M SET SCREW M8 1 25 X 12 913 PSB10120913 COMPOUND SWIVEL BASE 956...

Page 128: ...1004 1005 1006 1007 1008 1009 1010 1013A 1014 1015 1016 1017 1018 1019 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1051 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1001 1008 1009 1106 1101 1030 1102 1028 1029 1024 1025 1106 1001 ...

Page 129: ... PSB10121013A CROSS SLIDE LEADSCREW W NUT ASSY 1051 PSB10121051 SADDLE OIL PUMP ASSEMBLY 1014 PK165M KEY 3 X 3 X 100 1101 PLUBE001 TAP IN BALL OILER 1 4 1015 PRP28M ROLL PIN 5 X 40 1102 PSS28M SET SCREW M6 1 X 30 1016 PSB10121016 COOLANT NOZZLE 3 8 PT X 24 1103 PCAP07M CAP SCREW M6 1 X 30 1017 PSB10121017 COOLANT STAND PIPE VALVE 3 8 PT 1104 PN02M HEX NUT M10 1 5 1018 PSB10121018 CROSS LEADSCREW E...

Page 130: ...10121044 STRAIGHT PIPE ADAPTER 1 8 PT X 4MM 1106 PS08M PHLP HD SCR M5 8 X 12 1045 PSB10121045 ALUMINUM TUBE 4 X 260MM 1111 PSS03M SET SCREW M6 1 X 8 1046 PSB10121046 ELBOW ADAPTER 1 8 PT X 4MM 1113 PCAP02M CAP SCREW M6 1 X 20 1047 PSB10121047 ALUMINUM TUBE 4 X 120MM 1115 PCAP24M CAP SCREW M5 8 X 16 1048 PSB10121048 OIL FILTER 6MM 1116 PSS74M SET SCREW M8 1 25 X 35 1049 PSB10121049 ALUMINUM TUBE 6 ...

Page 131: ...3 1204 1205 1206 1207 1208 1209 1210 1211 1212 1213 1214 1215 1216 1217 1218 1219 1220 1221 1222 1223A 1225 1226 1227 1228 1229 1230 1232 1234 1235 1236 1237 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 1312 1314 1315 1316 1317 1318 1319 1231 1238 1218 1318 1318 1228 1313 1316 1317 ...

Page 132: ...2 PSB10121212 SPINDLE ROD LEVER 1304 PSS30M SET SCREW M10 1 5 X 10 1213 PSB10121213 SPINDLE ROD LEVER KNOB 1305 PCAP128M CAP SCREW M8 1 25 X 70 1214 PSB10121214 SPINDLE LEVER HUB BRACKET 1306 PSB10121306 TAPER PIN 7 X 3 X 1 4 1215 PSB10121215 SPINDLE ROD SLEEVE 1307 PSB10121307 DOWEL PIN 2 X 2 1216 PSB10121216 COMPRESSION SPRING 38 X 75 1308 PCAP40M CAP SCREW M8 1 25 X 35 1217 PSB10121217 SPRING H...

Page 133: ...4 PSB10121404 PIVOT ARM 1414 PK28M KEY 7 X 7 X 30 1405 PK166M KEY 7 X 7 X 15 1415 PSB10121415 PIVOT ARM STUD 1406 PN32M HEX NUT M14 2 1416 PCAP14M CAP SCREW M8 1 25 X 20 1407 PSB10121407 GEAR WASHER 14MM 1417 PSB10121417 GEAR WASHER 8MM 1408 PR25M INT RETAINING RING 47MM 1418 PSB10121418 GEAR 57T 1409 PSB10121409 DOUBLE GEAR 44T 56T 1419 PSB10121419 GEAR BUSHING 1410 P6005ZZ BALL BEARING 6005ZZ 14...

Page 134: ...sembly 1501 1504 1505 1506 1507 1508 1509 1510 1511 1512 1513 1514 1515 1516 1517 1518 1519 1519 1 1519 2 1519 3 1520 1521 1522 1523 1524 1525 1526 1527 1528 1529 1530 1531 1532 1533 1534 1535 1536 1537 1538 1502 1502 1502 1503 1503 1523 1516 1506 1531 1533 1531 1533 1502 1530 ...

Page 135: ...0M CAP SCREW M8 1 25 X 55 1509 PSB10121509 MOTOR PULLEY 1527 PSB10121527 MOUNTING INSERT 1510 PCAP01M CAP SCREW M6 1 X 16 1528 PSB10121528 MOTOR MOUNTING 10T 395 X 300MM 1511 PSB10121511 TAPER PIN 4 X 1 X 3 4 1529 PB31M HEX BOLT M10 1 5 X 40 1512 PSB10121512 BRAKE BELT BRACKET 1530 PLW06M LOCK WASHER 10MM 1513 PEC09M E CLIP 6MM 1531 PN13M HEX NUT M16 2 1514 PSB10121514 BRAKE BELT ADJUSTMENT BAR 15...

Page 136: ...03 1604 1605 1606 1608 1609 1610 1611 1612 1613 1614 1616 1617 1618 1619 1620 1621 1622 1623 1624 1625 1626 1627 1628 1629 1630 1631 1632 1633 1634 1635 1636 1637 1638 1639 1640 1642 1643 1644 1645 1646 1647 1648 1649 1650 1651 1652 1653 1654 1603 1612 1612 1614 1612 1603 1634 1614 1612 1603 1655 ...

Page 137: ...PSB10121613 CHIP TRAY L BRACKET 1640 PSS34M SET SCREW M5 8 X 16 1614 PW04M FLAT WASHER 10MM 1642 PN03M HEX NUT M8 1 25 1616 PSB10121616 LEFT CABINET 1643 PSB10121643 SPLASH GUARD 1617 PSB10121617 LEFT FRONT CABINET COVER 1644 PSB10121644 REAR CABINET COVER 1618 PS05M PHLP HD SCR M5 8 X 8 1645 PS68M PHLP HD SCR M6 1 X 10 1619 PSB10121619 RIGHT GEARBOX COVER 1646 PSB10121646 COOLANT RESERVOIR 1620 P...

Page 138: ...adstock Oiling System A B C D E A B C D E 1701 1704 1705 1706 1707 1708 1709 1710 1711 1712 1713 1714 1715 1716 1717 1718 1719 1720 1721 1722 1723 1724 1725 3 1726 1727 1728 1729 1730 1731 1732 1733 1734 1735 1736 1737 1738 1739 1715 1701 1737 1735 1734 1725 1 1725 2 1725 ...

Page 139: ...5 1727 PSB10121727 RUBBER RING 3 8 1711 PSB10121711 MINOR TIP 1728 PSB10121728 STAND PIPE 3 8 PT X 8 1712 PRP02M ROLL PIN 3 X 16 1729 PSB10121729 NYLON OIL DELIVERY TUBE 10 X 100MM 1713 PSB10121713 SPINDLE BALANCE RING 1730 PSB10121730 OIL RESERVOIR FILL CAP 1 PT 1714 PSB10121714 HEADSTOCK OIL DRAIN SCREEN 1731 PSB10121731 OIL LEVEL GLASS 3 1715 PSB10121715 HOSE CLAMP 1 3 4 1732 PSB10121732 OIL DR...

Page 140: ...02 1803 1804 1805 1806 1807 1808 1809 1810 1811 1812 1813 1814 1815 1816 1817 1818 1819 1821 1822 1823 1824 1825 1826 1827 1828 1829 1830 1831 1832 1835 1836 1837 1838 1839 1840 1901 1902 1903 1904 1905 1906 1907 1908 1909 1910 1911 1912 1913 1914 1915 1819 1905 1833 1834 1908 1832 1911 ...

Page 141: ...DLE 1840 PSB10121840 TAILSTOCK STUD M14 2 X 110 1813 PSB10121813 COMPRESSION SPRING 6 X 16 1901 PSB10121901 CAP SCREW M6 1 X 16 1814 PSB10121814 STEEL BALL 1 4 1902 PSB10121902 SET SCREW M6 1 X 12 1815 PSB10121815 QUILL LOCK LEVER 1903 PSB10121903 CAP SCREW M6 1 X 12 1816 PSB10121816 QUILL LOCK CAM SHAFT 1904 PSB10121904 CAP SCREW M8 1 25 X 70 1817 PSB10121817 TAILSTOCK LOCK LEVER 1905 PSB10121905...

Page 142: ... 2011 PSB10122011 CLAMP STUD DOWEL PIN 2012 PSB10122012 TOP STEADY REST CASTING 2012A PSB10122012A STEADY REST ASSEMBLY 2013 PSB10122013 BOTTOM STEADY REST CASTING 2014 PSB10122014 HINGE PIN 2015 PSB10122015 SINGLE WING SCREW 2016 PN09M HEX NUT M12 1 75 2017 PLW05M LOCK WASHER 12MM 2018 PSB10122018 STUD M12 1 75 X 75 2019 PSB10122019 CLAMP PLATE Follow Rest 2101 2102 2103 2104 2105 2106 2107 2108 ...

Page 143: ...del SB1012 SB1013 Parts 33 P A R T S Electrical Cabinet Control Panel 2201 2202 2203 2204 2205 2206 2208 2209 2210 2211 2212 2213 2214 2215 2217 2218 2219 2220 2221 2222 2223 2224 2225 2226 Electrical Cabinet Control Panel 2207 2212 ...

Page 144: ...05 MAIN POWER SWITCH 2218 PSB10122218 SPINDLE SPEED DIAL 2206 PSB10122206 INVERTER YASKAWA CIMR G7A23P7 SB1012 2219 PSB10122219 POWER LAMP 2206 PSB10132206 INVERTER YASKAWA CIMR G7A43P7 SB1013 2220 PSB10122220 COOLANT PUMP SWITCH 2207 PSB10122207 CONTACTOR AB 100 C1001 24V 2221 PSB10122221 SPINDLE JOG BUTTON 2208 PSB10122208 OL RELAY AB 193 TAA40 0 24 0 4A 2222 PSB10122222 EMERGENCY STOP BUTTON 22...

Page 145: ...CHUCK JAW SET 2309 PSB10122309 SPINDLE SLEEVE MT 4 MT 6 2301 3 PSB10122301 3 4 JAW CHUCK CAMLOCK STUD SET 2310 PSB10122310 3 JAW CHUCK REVERSIBLE JAW SET 2302 PSB10122302 3 JAW CHUCK 8 ASSEMBLY 2311 PWR1012 WRENCH 10 12MM 2302 1 PSB10122302 1 3 JAW CHUCK 8 2312 PWR1417 WRENCH 14 17MM 2302 2 PSB10122302 2 3 JAW CHUCK STANDARD JAW SET 2313 PWR2224 WRENCH 22 24MM 2303 PSB10122303 FACEPLATE ASSEMBLY 1...

Page 146: ...407 PSB10122407 MACHINE ID LABEL SB1012 2416 PSB10122416 MODEL NUMBER LABEL SB1012 2407 PSB10132407 MACHINE ID LABEL SB1013 2416 PSB10132416 MODEL NUMBER LABEL SB1013 2408 PSB10122408 CHANGING SPEED NOTICE LABEL 2417 PSB10122417 SB LATHE CO LABEL 2409 PSB10122409 CHANGING GEARS LABEL 2418 SB1322 SOUTH BEND NAMEPLATE 255MM 2401 2402 2403 2404 2405 2406 2407 2408 2409 2410 2411 2412 2413 2414 2415 2...

Page 147: ... DESCRIPTION REF PART DESCRIPTION 2419 PSBLABEL01HS DISCONNECT POWER LABEL 2423 PSB10122423 220V 3 PHASE LABEL SB1012 2420 PSBLABEL15M ELECTRICITY LABEL 2423 PSB10132423 440V 3 PHASE LABEL SB1013 2421 PSB10122421 ELECTRICAL CABINET LATCH LABEL 2424 PSB10122424 INVERTER WARNING LABEL 2422 PSBLABEL06HS BIOHAZARD LABEL 2425 PSB10122425 MOTOR SPECIFICATIONS PLATE ...

Page 148: ...South Bend Lathe Co P O Box 2027 Bellingham WA 98227 PHONE 360 734 1540 Administrative Ofﬁces FAX 360 676 1075 International FAX 360 734 1639 USA only southbendlathe com Printed In Taiwan TS12278 ...

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