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PLUGR PL400 COMPACT 22

"

TURF AERATOR MANUAL

Machine Width

22"

Aeration Width Per Pass

22"

Hole Centers

3.63" x 6"

Hole Depth  (Up to)

2.75"

Plug Diameter

5/8"

Approx. Sq. Ft. Per Hour (Up to)

22,000

Shipping Weight

255 lbs.

Actual Machine Weight

208 lbs.

Tire

10"

Belt Drive Clutch

V-type

Nylatron Cam Bearings 

SPECIFICATIONS

ASSEMBLY INSTRUCTIONS

Handle: 

The folding handle comes attached from the factory. To

place into service, retract the handle lock collar, tilt the handle all
the way back and engage the handle lock collar into the locked
position. Reverse the procedure to tilt handle into storage position.

Engine:

Engine and gear case are factory filled with high quality

detergent SAE 30 oil, (SE, SF, or SG). Check level prior to operation.
Please refer to the engine manual or call the engine manufacturer
at the phone number listed in the engine instructions if there are
any questions regarding the engine. NOTE: GASOLINE CAN BE
HAZARDOUS. HANDLE GASOLINE CAREFULLY AT ALL TIMES! USE
LEAD FREE GASOLINE 

WITHOUT

OIL MIXED IN.

OPERATING INSTRUCTIONS

CAUTION!  KEEP FINGERS FROM BEING PINCHED UNDER THE
MOVING HAND LEVERS DURING ENGAGEMENT.

Bottom lever:  

This lever engages the drive belt idler. Pull it up to

engage. This lever must be held up for machine operation. When
released, forward motion will stop. If the lever fails to spring down
when released, contact the manufacturer immediately for
adjustment instructions as this is a safety feature.

Center lever:  

This lever swings the plugr mechanism forward into

the operating position. Release handle and allow lever to move
forward. It will automatically pull itself into operating position.

To aerate:  

Release the center lever and allow tines to move

forward. Pull the bottom lever up and hold. Do not push machine
while operating. The holes will be deeper if you allow the PLUGR
to pull itself forward as the tines penetrate the soil.

To stop PLUGR:  

Release the bottom lever. It will automatically

spring down to disengage belt idler. Pull the center lever back to
lock. SHUT OFF ENGINE if not continuing.

To remove access cover:  

Remove center screw (if CE) and

release rubber latches. Reverse procedure to replace cover.

To operate in cold temperatures:  

Engage tines in "up" position

for at least two minutes prior to actual aeration to warm cam
grease.

MAINTENANCE INSTRUCTIONS

Cam bearings:  

Grease cams on the zerks provided every 10 hours

of operation. We recommend Almagard® #3752 Grease from
Lubrication Engineers®, Inc. Check for wear periodically.

Shaft bearings:  

Grease both crank shaft ball bearings on the

zerks provided every 100 hours of operation.

Wheel bearings:  

Grease wheel ball bearings on the zerks provided

every 100 hours of operation.

Engine oil/filter:   

See engine manufacturer’s instructions. Change

oil and filter at least once a season per engine manual.

V-Belt:   

Adjust the clutch cable at the bracket on the handle by

moving the two jam nuts. Be sure to re-tighten jam nuts. Do not
overtighten v-belt. This puts a load on the engine gear box
bearings. The belt is tight enough when it does not slip during
operation.

Tines 

(threaded type)

:  

These are adjustable by only the thickness

of the jam nut approximately 1/4

"

and the openings should face

the rear of the PLUGR. They are replaceable by loosening the jam
lock nut and unscrewing the tine. All threads are right hand. Install
the tine with the jam lock nut on the tine and use maximum
threads inserted into the tine casting. Tighten jam lock nut against
the tine casting.

Decals: 

All safety decals are available for replacement at no cost.

Do not operate without all warning labels clearly readable.

THESE INSTRUCTIONS ARE TO BE USED ONLY FOR:

MODEL PL400B SERIAL #716+ & MODEL PL400H SERIAL #764+

MANUALS FOR OLDER UNITS CAN BE FOUND AT WWW.SOURCEONEOPE.COM

Summary of Contents for PLUGR PL400 Series

Page 1: ...emark of SourceOne Inc a subsidiary of IMSCORP Lincoln NE 1030 SW 6th Street Lincoln NE 68522 888 418 9065 Fax 402 474 6605 Website www SourceOneOPE com Email sales SourceOneOPE com OUTDOOR POWER EQUIPMENT INSTRUCTIONS AND PARTS MANUAL PLUGR PL400 COMPACT 22 TURF AERATOR REV 01 13 SERIAL NUMBER __________________________ DATE PURCHASED __________________________ YouTube channel ...

Page 2: ... holes will be deeper if you allow the PLUGR to pull itself forward as the tines penetrate the soil To stop PLUGR Release the bottom lever It will automatically spring down to disengage belt idler Pull the center lever back to lock SHUT OFF ENGINE if not continuing To remove access cover Remove center screw if CE and release rubber latches Reverse procedure to replace cover To operate in cold temp...

Page 3: ...e la palanca a mano izquierda y permita que avance hacia adelante NO empuje la máquina cuando esté funcionando Los agujeros serán más profundos si usted permite que el PLUGR avance hacia adelante cuando los dientes penetran la tierra Para parar PLUGR Libere la palanca a mano derecha Esta saltará automáticamente para soltar el inactivador de la banda Jale la palanca a mano izquierda hacia atrás y e...

Page 4: ...tion in tight areas Practicar la operación en un área abierta antes de operar en áreas estrechas Keep hands and feet away from operating parts Mantener manos y pies fuera del alcance de las partes operadoras Use hearing protection Tested noise levels range from 86 4dB A 89 5dB A Usar protección auditiva Niveles de ruido probados oscilan entre los 86 4 dB A hasta los 89 5 dB A DO NOT N NO O H HA AC...

Page 5: ...MACHINE LABELS Etiquetas de la Máquina DO NOT OPERATE MACHINERY WITHOUT SAFETY LABELS FREE REPLACEMENT LABELS ARE AVAILABLE UPON REQUEST BY CONTACTING SOURCEONE CUSTOMER SERVICE ...

Page 6: ...38 20 18 31 35 3 47 17 Actual design varies with engine specifications IF CE EQUIPED 23 52 37 49 63 13 16 15 62 48 64 65 67 68 34 Parts Diagram for Model PL400 Parts Diagram for Model PL400 Crank Assembly 61 59 39 40 58 41 57 6 34 46 16 56 15 69 53 45 44 41 60 54 43 55 15 32 66 42 ...

Page 7: ...ock Nut 10 24 UNC 19 1073 1 V Belt Cogged 38 52 1523 2 Cotter Pin 1 8 dia x 1 20 1137 1 Clutch Bracket 53 1175 4 Tine Rod 21 1092 2 1 2 Machine Bushing 54 1176 4 Tine Rod Cap 22 1022 1 Pulley Clutch 55 1177 8 Journal Bearing 23 1126 1 Safety Switch Wire 56 1510 1 Retractor Plate Bracket R H 24 1024 1 Hex Head Bolt 1 2 13 UNC x 2 0 57 1511 1 Retractor Plate Bracket L H 25 1244 2 Lock Nut 1 4 20 UNC...

Page 8: ... from jurisdiction to jurisdiction GARANTIA GARANTIA LIMITADA PARA AIREADOR DE CESPED PLUGR motor excluido Durante dos años completo a partir de la fecha de la compra y el primer uso SourceOne sustituirá al comprador original gratuitamente cualquier parte de la máquina excluyendo motor hidrostato dientes y bandas de acuerdo a lo encontrado en el examen por SourceOne o su agente aprobado que esté d...

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