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Soucy PUMA 115, User Manual

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Soucy PUMA 115 User Manual Download Page 27

4.1.1

Table 4.3 PARTS LIST OF THE FRONT LEFT BRACKET (8031004–0340–1)

ITEM

PART #

QTY

DESCRIPTION

1

8031001-0050-1

1

#1 FRONT "C" BRACKET (PART BUNDLE: 8D012–01 / 8C017–02)

1

8031001-0050-2

1

#1 FRONT "C" BRACKET (PART BUNDLE: 8D012–02 / 8C017–03)

1

8031002–1556–1

1

#1 FRONT "C" BRACKET (PART BUNDLE: 8D012–03)

2

8031001-0090-1

2

.019 UPPER FRONT BRACKET SHIM

3

8031001-0100-1

2

.06 UPPER FRONT BRACKET SHIM

4

8031001-0270-1

1

.12 UPPER FRONT BRACKET SHIM

5

8031004-0380-1

1

KING PIN

6

8031004-0400-1

4

0.005" SHIM

7

8031004-0410-1

4

0.010" SHIM

8

8031004-0420-1

2

0.015" SHIM

9

8031004-0430-1

2

0.019" SHIM

10

8031004-0540-1

1

PAINTED LEFT ADAPTATOR BLOCK

11

8031004-0560-1

1

PAINTED FRONT LEFT BRACKET

12

8031004-0620-1

1

PAINTED FRONT LEFT STEERING LIMITER

13

8031004-1400-1

1

SHIM

14

8031004-1410-1

3

LOCKING DEVICE

15

8031004-1580-1

1

INNER SHIM

16

B365049-CB

1

BALL JOINT

17

S1111-08016-0D1

3

HEX. BOLT CL8.8 ZP M8-1.25 X 16mm (DIN 931)

18

S1111-08025-0D1

1

HEX. BOLT CL8.8 ZINC PLATED M8-1.25 X 25 (DIN 931)

19

S1111-12025-0F1

3

HEX. BOLT CL10.9 ZINC PLATED M12-1.75 X 25 (DIN 931)

20

S1111-18130-0F1

1

HEX BOLT M18 - 2.5 X 130MM GR. 10.9 ZP

21

S1131-10016-0D7

1

HEX. B. GR8.8 ZnNi M10-1.5 X 16mm FULL T. (DIN 931)

22

S1211-12020-0D1

1

HEX. BOLT CL8.8 ZINC PLATED M12-1.25 X 20 (DIN 961)

23

S1211-12060-0F1

3

HEX. BOLT CL10.9 ZINC PLATED M12-1.25 X 60 (DIN 960)

24

S1211-16090-0F1

4

HEX. B. CL10.9 ZP M16-1.5 X 90mm (DIN933)

25

S3233-B1650-0F0F

5

SOCKET HEAD M16-2.0 X 50mm CL12.9 DIN 912

26

S3261-B2050-0J1F

6

SHCS CSK HEAD M20-2.5 X 50 CL10.9 ZP FULL THREAD

27

S4515-M1209-0CC

3

LOCK WASHER HD M12 ID 12.7 OD 21.1 X 3.84 (DIN 127B)

28

S4515-M160G-0DC

9

LOCK WASHER HD M16 ID 17 OD 27.4 X 4.8 (DIN 127B)

29

S4612-M1000-091

1

FLAT WASHER ZINC PLATED M10 I.D. 10.5 X O.D. 20 X 2 TH. (DIN
125 A)

30

S4612-M180N-OG1

1

ZP M18 FLAT WASHER

31

S6601-00006-000

1

90 DEG ELBOW 1/8 NPT MALE X 1/8 NPT FEMALE

32

S6601-00007-000

1

90 DEG.ZERk GREASE FIT STRAIGHT 1/4-28 TAPER MALE Z.P.

33

S6602-00002-000

1

ZERk GREASE FIT STRAIGHT 1/8-27 NPT HEX. 7/16 Z.P.

34

S6602-00011-000

1

STRAIGHT COUPLING 1/8-NPT FEMALE

35

S6631-00002-004

1

FLEXIBLE GREASE HOSE 3/16 DIA X 300mm

36

S8361-06001-400

1

FLEXIBLE HOSE CLAMP 3/8 DIA

SOUCY TRACK SYSTEMS USER GUIDE

A-8C0214-3-EN

21

Summary of Contents for PUMA 115

Page 1: ...70 T7 185 T7 200 T7 210 T6030 T6050 T6070 T6080 T6090 CASE models PUMA 115 125 130 140 145 155 160 A 8C0214 3 EN Rev 0 January 2017 5450 St Roch Street P O Box 400 Drummondville Quebec J2B 6W3 CANADA...

Page 2: ...Page Intentionally Left Blank 5450 St Roch Street P O Box 400 Drummondville Quebec J2B 6W3 CANADA Toll free 1 877 474 6665 Fax 819 477 9423 www soucy track com...

Page 3: ...IGHT BRACKET 22 4 1 3 PARTS LIST OF THE REAR BRACKET 24 4 1 4 PARTS LIST OF THE REAR BRACKET 26 4 1 5 PARTS LIST OF THE SPROCKET ADAPTORS 28 4 2 PARTS CATALOG OF THE STANDARD TRACK SYSTEM ST 600 30 4...

Page 4: ...URE 124 7 5 INADEQUATE TRACK TENSION 126 7 6 TRACK ALIGNMENT PROCEDURE 127 7 7 STEERING LIMITER ADJUSTMENT PROCEDURE 129 SECTION 8 MAINTENANCE 131 8 1 REGULAR MAINTENANCE SCHEDULE 131 8 2 AXLE AND WHE...

Page 5: ...TITLE PAGE 11 5 OTHER CONDITIONS 144 SECTION 12 APPENDIX 145 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN iii...

Page 6: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN iv...

Page 7: ...s front loads calculated at front 3 point hitch hooks Figures presented in this table indicate maximum load combinations if front load is reduced rear load must be reduced accordingly Table 1 2 TRACK...

Page 8: ...TRACK WEAR IN TRANSPORT USING A PROPER VEHICLE WEIGHT DISTRIBUTION IS ESSENTIAL TO CARRY HEAVY LOADS AVOID OPERATING AT CONTINUOUS FULL POWER LOAD I E MAXIMUM TRACTION AT SPEEDS BELOW 6 4 KM H AVOID D...

Page 9: ...1 2 1 2 ST 600 TRACK SYSTEM SPECIFICATIONS Figure 1 1 ST 600WT FRONT VIEW MEASUREMENTS 25 in 639 mm 32 in 813 mm 109 in 2775 mm 19 in 479 mm SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 3...

Page 10: ...1 2 Figure 1 2 ST 600 FRONT VIEW MEASUREMENTS 20 in 500 mm 98 in 2482 mm 19 in 479 mm 25 in 645 mm SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 4...

Page 11: ...in 1145 mm 69 in 1749 mm 52 in 1327 mm 76 in 1930 mm 36 in 907 mm 58 in 1477 mm 112 in 2853 mm 177 in 4504 mm 17 in 432 mm 10 in 254 mm 40 in 1008 mm 17 in 432 mm 10 in 254 mm 36 in 915 mm NOTE Heigh...

Page 12: ...1 2 Figure 1 4 ST 600 BLADE FRONT VIEW MEASUREMENTS 122 1 4 in 3103 mm SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 6...

Page 13: ...1 2 Figure 1 5 ST 600 BLADE SIDE VIEW MEASUREMENTS 232 1 2 in 5908 mm 112 1 2 in 2861 mm NOTE Height may vary depending tractor models SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 7...

Page 14: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 8...

Page 15: ...es winter trail grooming only Contact Soucy Track if you wish to use it for other purposes Running the tractor over agrarian land using agricultural rubber tracks ensures that the surface of the farml...

Page 16: ...voting frame is retained by a pin pivot axle on an attachment secured to the axle housing see next figure Movement of the track is ensured by the driving sprocket teeth pushing on the internal track t...

Page 17: ...located on the identification plate riveted on its side The track serial number is engraved on its inner surface NOTICE DEALER PLEASE COMPLETE THE TRACK SYSTEM REGISTRATION FORM ON LAST PAGE AND RETU...

Page 18: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 12...

Page 19: ...MBOL The symbol above draws your attention to important instructions concerning your personal safety Read the accompanying message carefully to avoid personal injury or death Keep this manual in the c...

Page 20: ...ove a track system Use jacks hoist or lift when manipulating heavy parts Make sure no one is in the danger zone of the vehicle while the engine is running or the vehicle is moving Read your vehicle ow...

Page 21: ...E REQUIRED FOR ASSEMBLY AND REMOVAL OF THE SOUCY TRACK SYSTEM USE A JACK A FORKLIFT OR A HOIST TO HANDLE SYSTEM AND SUB ASSEMBLIES WARNING DO NOT USE TRACKS AND WHEELS AT THE SAME TIME ON A TRACTOR TH...

Page 22: ...e numerous accessories that can be used with tractors Soucy Track cannot guaranty that there will be no interference 3 1 3 SAFETY LABELS Replace any missing damaged or illegible label Soucy Track reco...

Page 23: ...4 SECTION 4 PARTS CATALOG OF THE TRACK SYSTEM SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 17...

Page 24: ...4 1 4 1 PARTS LIST OF THE TRACK SYSTEM DEDICATED Figure 4 1 EXPLODED VIEW OF THE TRACK SYSTEM 5 4 3 2 1 4 5 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 18...

Page 25: ...FLANGE REAR SPROCKET ADAPTOR ASS Y 5 8033017 5070 1 2 FLANGE AXLE REAR SPROCKET ADAPTOR ASS Y Table 4 2 EXPLODED VIEW OF THE TRACK SYSTEM CNH T7 200 T7 210 T6080 T6090 PUMA 155 PUMA 160 ITEM PART QTY...

Page 26: ...RONT LEFT BRACKET Figure 4 2 PARTS LIST OF THE FRONT LEFT BRACKET 8031004 0340 1 36 17 18 19 20 21 22 23 24 25 26 31 32 33 34 35 27 28 30 29 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 28 SOUCY TRACK SYSTE...

Page 27: ...3 HEX BOLT CL10 9 ZINC PLATED M12 1 75 X 25 DIN 931 20 S1111 18130 0F1 1 HEX BOLT M18 2 5 X 130MM GR 10 9 ZP 21 S1131 10016 0D7 1 HEX B GR8 8 ZnNi M10 1 5 X 16mm FULL T DIN 931 22 S1211 12020 0D1 1 HE...

Page 28: ...ONT RIGHT BRACKET Figure 4 3 PARTS LIST OF THE FRONT RIGHT BRACKET 8031004 0350 1 36 17 18 19 20 21 22 23 24 25 26 31 32 33 34 35 27 28 30 29 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 28 SOUCY TRACK SYST...

Page 29: ...1 3 HEX BOLT CL10 9 ZINC PLATED M12 1 75 X 25 DIN 931 20 S1111 18130 0F1 1 HEX BOLT M18 2 5 X 130MM GR 10 9 ZP 21 S1131 10016 0D7 1 HEX B GR8 8 ZnNi M10 1 5 X 16mm FULL T DIN 931 22 S1211 12020 0D1 1...

Page 30: ...PUMA 145 4 1 3 PARTS LIST OF THE REAR BRACKET Figure 4 4 PARTS LIST OF THE REAR BRACKET 8031004 0010 1 23 23 24 25 26 27 28 29 30 31 32 33 37 38 34 35 36 2 3 4 5 6 7 8 9 10 11 12 13 14 1 15 16 17 18 2...

Page 31: ...21 8031004 1380 1 2 0 060 REAR SHIM 2 22 8031004 1390 1 2 0 019 REAR SHIM 2 23 S1111 10020 0D1 12 HEX BOLT CL8 8 ZINC PLATED M10 1 5 X 20 DIN 931 24 S1111 16060 0F1 14 HEX B CL10 9 ZP M16 2 X 60MM DIN...

Page 32: ...S LIST OF THE REAR BRACKET Figure 4 5 PARTS LIST OF THE REAR BRACKET 8031004 0630 1 14 25 1 29 27 33 35 30 35 33 15 6 9 7 10 26 8 22 11 24 3 17 23 23 4 33 25 23 11 13 12 36 13 12 21 31 18 19 37 34 34...

Page 33: ...0 REAR SHIM 2 21 8031004 1380 1 3 0 060 REAR SHIM 2 22 8031004 1390 1 2 0 019 REAR SHIM 2 23 S1111 10020 0D1 11 HEX BOLT CL8 8 ZINC PLATED M10 1 5 X 20 DIN 931 24 S1111 16060 0F1 12 HEX B CL10 9 ZP M1...

Page 34: ...4 7 PARTS LIST OF THE FRONT SPROCKET ADAPTOR 8033001 0620 1 ITEM PART QTY DESCRIPTION 1 8033001 0630 1 1 PAINTED FRONT SPROCKET ADAPTOR 2 S1111 16060 0F1 12 HEX B CL10 9 ZP M16 2 X 60MM DIN 931 3 S45...

Page 35: ...NUT CL8 8 ZINC PLATED M16 2 0 DIN 985 Table 4 9 PARTS LIST OF THE REAR SPROCKET ADAPTOR FLANGE AXLE 8033017 5070 1 DRAWING ITEM PART QTY DESCRIPTION 1 8033001 0890 2 1 WELDED ASS Y REAR SHIM SPROCKET...

Page 36: ...OF THE STANDARD TRACK SYSTEM ST 600 4 2 1 EXPLODED VIEW OF THE STANDARD TRACK SYSTEM Figure 4 8 EXPLODED VIEW OF THE STANDARD TRACK SYSTEM 7 8 10 9 3 12 11 13 1 14 2 4 5 6 SOUCY TRACK SYSTEMS USER GU...

Page 37: ...600 2 REAR PIVOT SUPPORT 7 8031002 0630 1 1 ST 600 1 FRONT PIVOT SUPPORT 8 8031002 0640 1 1 ST 600 2 FRONT PIVOT SUPPORT 9 8032001 0010 5 1 ST 600 RIGHT FRONT CHASSIS ASS Y 10 8032001 0030 5 1 ST 600...

Page 38: ...4 2 2 4 2 2 PARTS LIST OF THE REAR PIVOT Figure 4 9 PARTS LIST OF THE REAR PIVOT 8031002 0520 1 8031002 0530 1 6 7 1 2 3 4 5 7 6 1 7 6 8 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 32...

Page 39: ...IVOT SUPPORT 8031002 0520 1 3 8031002 0600 1 2 COLLAR 4 8031002 0610 1 1 PIVOT SHAFT 5 8031002 0620 1 2 LOCKING DEVICE 6 S1111 10020 0D1 8 HEX BOLT CL8 8 ZINC PLATED M10 1 5 X 20 DIN 931 7 S1111 20050...

Page 40: ...4 2 3 4 2 3 PARTS LIST OF THE FRONT PIVOT Figure 4 10 PARTS LIST OF THE FRONT PIVOT 8031002 0630 1 8031002 0640 1 6 7 8 4 1 3 2 5 6 3 7 7 4 6 4 5 9 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 34...

Page 41: ...002 0600 1 2 COLLAR 4 8031002 0460 1 6 LOCKING DEVICE 5 8031002 0620 1 2 LOCKING DEVICE 6 S1111 10020 0D1 8 HEX BOLT CL8 8 ZINC PLATED M10 1 5 X 20 DIN 931 7 S1111 20050 0F1 6 HEX BOLT CL 10 9 ZINC PL...

Page 42: ...4 PARTS LIST OF THE FRONT FRAME Figure 4 11 PARTS LIST OF THE FRONT FRAME 8032001 0010 4 5 8032001 0030 4 5 20 19 18 16 10 1 7 6 4 5 11 8 3 2 16 17 15 9 14 13 12 SOUCY TRACK SYSTEMS USER GUIDE A 8C021...

Page 43: ...O 00220 1 DANGER STICKER 11 PLAQUE SIGNAL CE 1 CE NAMEPLATE 12 S1114 12025 1D1 20 HEX FLANGE BOLT SERRATED CL8 8 ZINC PLATED M12 1 75 X 25MM DIN 6921 13 S1114 12050 1D1 8 HEX FLANGE BOLT SERRATED CL8...

Page 44: ...5 PARTS LIST OF THE REAR FRAME Figure 4 12 PARTS LIST OF THE REAR FRAME 8032001 0040 3 4 8032001 0020 3 4 20 19 18 1 9 17 12 6 4 5 7 11 8 10 3 2 16 16 15 14 13 12 SOUCY TRACK SYSTEMS USER GUIDE A 8C02...

Page 45: ...625 10 ETPO 00220 1 DANGER STICKER 11 PLAQUE SIGNAL CE 1 CE NAMEPLATE 12 S1114 12025 1D1 24 HEX FLANGE BOLT SERRATED CL8 8 ZINC PLATED M12 1 75 X 25MM DIN 6921 13 S1114 12050 1D1 8 HEX FLANGE BOLT SER...

Page 46: ...0210 1 1 PAINTED THIRD OF A SPROCKET 7 TEETH FRONT A 8 8033001 0400 1 1 PAINTED THIRD OF A SPROCKET 1 6 TEETH FRONT 1 8033001 0030 2 1 PAINTED 12 TEETH HALF SPROCKET 1 2 8033001 0080 2 1 13 TEETH HAL...

Page 47: ...SS Y 3 4400036 20 4 10 O D X 3 900 I D WHEEL 4 S5211 10002 004 2 O RING N1400 0400 4 Figure 4 15 4 WHEELS 17 DIA AXLE ASS Y FOR 25 38 TRACK 2750151 17 5 1 2 3 4 5 4 4 4 1 ITEM PART QTY DESCRIPTION 1 2...

Page 48: ...NT DIN916 9 S4213 24500 000 1 GROOVED NUT 10 S4531 M0450 000 1 45 MM I D X 69 MM O D LOCK WASHER 11 S5211 10005 004 2 SNAP RING 12 S6484 00005 000 1 MC MASTER CARR 50925K231 13 S6602 00002 000 1 ZERk...

Page 49: ...0 HD LOCK NUT 3 2750149 8000 2 SEALED CAP 4 2750152 2000 1 ST 820 AXLE SHAFT 5 2750152 1000 1 ST 820 AXLE HOUSING 6 B22209E 2 SPHERICAL ROLLER BEARING 45mm X 85mm 7 S6501 00007 000 2 SEAL 40 I D X 58...

Page 50: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 44...

Page 51: ...draulic hose kit when applicable included with the track system 5 2 PREPARATION Make sure you have all the required parts and tools to do the installation The parts should be clean and free of corrosi...

Page 52: ...DO NOT USE A GRINDER TO REMOVE THE PAINT Place vehicle on jacks at the end where the track systems are being installed NOTICE ARRANGE JACKS TO PREVENT INTERFERENCE WITH THE ATTACHMENTS 5 3 PRE INSTALL...

Page 53: ...This will prevent hardware loosening that can result in broken components and injuries Use anti seize compound with bolts secured in the tractor structure Before proceeding with the installation of yo...

Page 54: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 48...

Page 55: ...RAISED MAKE SURE THAT IT IS PROPERLY SECURED SUPPORTED TO PREVENT IT FROM ACCIDENTALLY FALLING DURING THE INSTALLATION OF THE TRACKS IF NOT PROPERLY SECURED SUPPORTED SERIOUS PHYSICAL INJURIES COULD...

Page 56: ...ove OEM zerk I and replace with 90 angle zerk See 8031004 0340 1 New Holland front left part list S6601 00007 000 5 Remove bottom kingpin A bearing B and bolts C 6 Repeat previous steps for opposite s...

Page 57: ...hose assembly and install to adaptor block 1 with bolt 8 and washer 9 NOTE Parts and fastener in 8031004 0340 1 QUINC left kit Parts and fastener in 8031004 0350 1 QUINC right kit 7 9 8 1 2 4 10 3 5 6...

Page 58: ...3 8 Use shims 3 4 5 6 to fill the gap Hand tight only NOTICE FOLLOW OEM PROCEDURE FOR KINGPIN ADJUSTMENT 6 5 4 3 2 1 ITEM PART QTY ITEM PART QTY 1 8031004 0380 1 1 4 8031004 0410 1 5 2 S1211 12060 0F1...

Page 59: ...RONT PIVOT 8031002 0630 1 QUINC LH 8031002 0640 1 QUINC RH 11 Use 2 straight edges C to measure parallelism between tractor flange and adaptor plate s bolts position 12 Compare measurement in front of...

Page 60: ...in bolts 1 15 Install locking devices 2 and bolts 3 Torque bolts 2 3 1 33 Nm 24 Lb ft ITEM PART QTY ITEM PART QTY 1 S1211 12060 0F1 3 3 S1111 08016 0D1 3 2 8031004 1410 1 3 SOUCY TRACK SYSTEMS USER GU...

Page 61: ...Hand tight only 17 Repeat previous steps for opposite side 1 3 2 NOTE A ITEM DESCRIPTION NOTE A REMOVE PAINT BEFORE INSTALLATION ITEM PART QTY ITEM PART QTY 1 8031004 0560 1 1 3 S4515 M160G 0DC 4 2 S...

Page 62: ...STANDARD TRACK ONLY 19 482 mm width front track 25 635 mm width rear track 25 19 98 WIDE POSITION FOR STANDARD TRACK 19 482 mm width front track 25 635 mm width rear track 25 19 103 WIDE POSITION FOR...

Page 63: ...ease removal if necessary 5 1 3 2 NOTE A 4 NOTE B ITEM DESCRIPTION 1 PART CAN BE REPLACED BY 8031002 1556 1 NOTE A APPLICABLE FOR ST 600 ONLY NARROW POSITION ONLY STANDARD TRACK 25 632 mm NOTE B APPL...

Page 64: ...cket 6 23 Torque bolts 4 24 Repeat previous steps for opposite side 5 4 3 2 1 6 7 283 Nm 209 Lb ft 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031001 0270 1 1 5 S4515 M160G 0DC 5 2 8031001 0100 1...

Page 65: ...cket 1 and the knuckle 27 Install shim 7 and bolt 8 28 Repeat previous steps for opposite side 1 2 3 4 6 7 5 8 114 Nm 84 Lb ft 391 Nm 288 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0620 1 1 5 8031004...

Page 66: ...pports configuration is correct See figures below Figure 6 1 PIVOT AXLE SUPPORT CONFIGURATION P N 8031002_0590_1 P N 8031002_0590_1 P N 8031002_0580_1 P N 8031002_0580_1 P N 8031002_0590_1 P N 8031002...

Page 67: ...ices 5 6 with bolts 7 3 Repeat previous steps for opposite side replacing pivot support 1 8031002 0590 1 with 8031002 0580 1 BOLTS 3 BOLTS 4 5 7 2 4 3 6 1 0 0 mm A A ITEM PART QTY ITEM PART QTY 1 8031...

Page 68: ...ices 5 6 with bolts 7 6 Repeat the two previous steps for opposite side replacing pivot support 1 8031002 0590 1 with 8031002 0580 1 BOLTS 3 BOLTS 4 5 7 2 4 3 6 1 2 1 2 63 mm A A ITEM PART QTY ITEM PA...

Page 69: ...e ensuring that pivot axle fits in its support 2 Install collars 4 with bolts 5 Torque bolts 3 Install locking devices 6 with bolts 7 A B NOTE A 552 Nm 407 Lb ft 45Nm 33 Lb ft 3 4 1 5 6 7 2 4 5 6 7 IT...

Page 70: ...6 4 6 4 INSTALLATION OF THE FRONT SPROCKET 1 Install sprocket adaptor assembly 1 to hub with OEM nuts 1 ITEM PART QTY ITEM PART QTY 1 8033001 0620 1 1 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 64...

Page 71: ...ons as shown B C 5 3 8 136mm 3 9 16 91mm 3 9 16 91mm 2 1 2 63mm 2 1 2 63mm 3 1 2 C 2 7 8 73mm A ITEM DESCRIPTION 1 FRONT SPROCKET NARROW POSITION 2 FRONT SPROCKET WIDE POSITION A SPROCKET ADAPTOR MAY...

Page 72: ...rs 2 and bolts 3 Torque bolts 4 Repeat previous steps for opposite side A 3 2 1 ITEM DESCRIPTION A IMAGE OF SPROCKET ADAPTOR MAY DIFFER ITEM PART QTY ITEM PART QTY 1 8033001 0160 1 1 3 S1111 16060 0F1...

Page 73: ...recommendations when raising and securing tractor Put one row of lug at a time between wheels 1 Loosen track tensioner bolts 2 and 1 2 Apply soapy water or silicon Teflon base lubricant to internal f...

Page 74: ...NOTE A Direction of rotation of track NOTE A 3 Use a fork lift to put inner lug of track over sprocket mount If there is not enough room put lug against mount SOUCY TRACK SYSTEMS USER GUIDE A 8C0214...

Page 75: ...ow of track lugs at a time over wheels 5 Remove jacks and engage transmission in 4WD and very slowly move tractor to bring sprocket section on top to ease track installation SOUCY TRACK SYSTEMS USER G...

Page 76: ...olts 7 Repeat previous step to install the third sprocket 4 8 Repeat previous steps for the opposite side 1 3 283 Nm 209 Lb ft 4 2 ITEM PART QTY ITEM PART QTY 1 8033001 0160 1 1 3 S1111 16060 0F1 8 2...

Page 77: ...HE INSTALLATION OF THE TRACKS IF NOT PROPERLY SECURED SUPPORTED SERIOUS PHYSICAL INJURIES COULD OCCUR 1 Raise the rear of the tractor off the and remove the rear wheels Keep the nuts to install the sp...

Page 78: ...pin fastener A 4 Remove drawbar B 5 Remove drawbar support plate screws C 6 Remove drawbar support plate D Keep items A and B they will be reinstalled later B D A C SOUCY TRACK SYSTEMS USER GUIDE A 8C...

Page 79: ...6 6 7 Remove bolts A 8 Remove stabilizer bracket B 9 Remove pins C bolts D and frame E Keep items D and E they will be reinstalled later B B C A A E D SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 73...

Page 80: ...el tank protector A 11 Cut a part of the fuel tank protector C If you wish NOT cutting the protector it can not be reinstalled A C ITEM DESCRIPTION C CUT AT THIS POINT SOUCY TRACK SYSTEMS USER GUIDE A...

Page 81: ...er 2 Install left housing support 3 and right housing support 4 with washers 5 and bolts 6 3 Torque bolts NOTE Parts and fastener in 8031004 0010 1 QUINC kit 2 6 5 1 3 4 6 283 Nm 209 Lb ft ITEM PART Q...

Page 82: ...ent 1 on rear beam 2 with washers 3 and bolts 4 Hand tight only 2 1 3 4 3 4 ITEM PART QTY ITEM PART QTY 1 8031004 0250 1 1 3 S4515 M200H 0EC 4 2 8031004 0020 1 1 4 S1111 20050 0F1 4 SOUCY TRACK SYSTEM...

Page 83: ...stall right stabilizer bracket 2 on rear right axle housing 6 with bolts 7 and nylon nuts 4 5 6 1 3 4 2 7 283 Nm 209 Lb ft 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0170 1 1 5 8031004 086...

Page 84: ...nd if necessary shims 3 4 11 Gap B between housing support C and tractor axle housing A will be filled later 12 Install rear beam assembly to tractor with bolts 5 Torque bolts 13 Remove bolts 1 5 2 3...

Page 85: ...ll gap between housing support 4 and tractor axle housing A if necessary 4 1 2 3 A ITEM PART QTY ITEM PART QTY 1 8031004 0310 1 2 3 8031004 0320 1 1 2 8031004 0330 1 2 4 8031004 0860 1 1 SOUCY TRACK S...

Page 86: ...6 7 15 Install bolts 1 Torque them 1 1 391 Nm 288 Lb ft ITEM PART QTY ITEM PART QTY 1 S1111 18060 0F1 6 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 80...

Page 87: ...all locking devices 1 3 with bolts 2 torque bolts 2 3 3 2 1 2 45 Nm 33 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0300 1 4 3 8031004 1260 1 8 2 S1111 10020 0D1 8 SOUCY TRACK SYSTEMS USER GUIDE A 8C02...

Page 88: ...acket reinforcement 1 in left housing support 2 with bolts 3 4 Torque bolts 1 4 2 3 4 283 Nm 209 Lb ft 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0850 1 1 3 S1111 16210 0F1 2 2 8031004 086...

Page 89: ...7 18 Install locking devices 1 with bolts 2 Torque bolts 2 1 A 1 2 2 1 65 Nm 48 Lb ft A ITEM PART QTY ITEM PART QTY 1 8031002 0480 1 4 2 S1111 10020 0D1 4 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN...

Page 90: ...einforcement slotted holes B are aligned with frame holes C 21 Use shims 2 3 if necessary Torque bolts 4 B 1 DETAIL A A A B C ITEM PART QTY ITEM PART QTY 1 8031004 0220 1 1 3 8031004 0280 1 2 2 803100...

Page 91: ...nstall bolts 5 washers 6 and nylon nuts 7 Torque bolts 5 6 4 A 7 1 2 3 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 1390 1 2 5 S1111 16170 0F1 2 2 8031004 1380 1 2 6 S4612 M1600 0B1 2 3 8031...

Page 92: ...6 7 24 Install stabilizer arm A on there brackets 1 2 2 1 A A ITEM PART QTY ITEM PART QTY 1 8031004 0170 1 1 2 8031004 0690 1 1 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 86...

Page 93: ...6 7 25 Install drawbar A with OEM pins B A B SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 87...

Page 94: ...plate 1 on rear beam 2 with lock washers 3 and bolts 4 torque bolts 3 2 1 4 552 Nm 407 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0260 1 1 4 S1111 20040 0F1 T6 MAXXUM 4 2 8031004 0020 1 1 4 S1111 200...

Page 95: ...and right housing support 4 with washers 5 and bolts 6 3 Torque bolts NOTE Parts and fastener in 8031004 0010 1 QUINC kit 2 6 5 1 3 4 6 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 S5361 M2050 000...

Page 96: ...ent 1 on rear beam 2 with washers 3 and bolts 4 Hand tight only 2 1 3 4 3 4 ITEM PART QTY ITEM PART QTY 1 8031004 0250 1 1 3 S4515 M200H 0EC 4 2 8031004 0020 1 1 4 S1111 20050 0F1 4 SOUCY TRACK SYSTEM...

Page 97: ...stall right stabilizer bracket 5 on rear right axle housing 6 with bolts 7 and nylon nuts 4 2 6 1 4 5 7 3 283 Nm 209 Lb ft 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0170 1 1 5 8031004 069...

Page 98: ...ng support C and tractor axle housing A will be filled later 11 Install rear beam assembly to tractor with bolts 5 Torque bolts 12 Remove bolts 1 5 2 3 2 4 1 1 B A C 391 Nm 288 Lb ft ITEM PART QTY ITE...

Page 99: ...ll gap between housing support 4 and tractor axle housing A if necessary 4 1 2 3 A ITEM PART QTY ITEM PART QTY 1 8031004 0310 1 4 3 8031004 0320 1 2 2 8031004 0330 1 4 4 8031004 0030 1 1 SOUCY TRACK S...

Page 100: ...6 7 14 Install bolts 1 Torque them 1 1 391 Nm 288 Lb ft ITEM PART QTY ITEM PART QTY 1 S1111 18060 0F1 8 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 94...

Page 101: ...with bolts 2 16 Install left and right locking devices 3 with bolts 2 2 3 3 2 1 2 65 Nm 48 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0300 1 4 3 8031004 1260 1 8 2 S1111 10020 0D1 8 SOUCY TRACK SYST...

Page 102: ...racket reinforcement 1 in left housing support 2 with bolts 3 4 Torque bolts 1 2 3 4 283 Nm 209 Lb ft 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 1060 1 1 3 S1111 16210 0F1 2 2 8031004 0030...

Page 103: ...ll locking devices 1 with bolts 2 Torque bolts A 3 2 A 65 Nm 48 Lb ft 1 2 2 1 ITEM PART QTY ITEM PART QTY 1 8031002 0480 1 3 3 S1111 16070 0F1 5 2 S1111 10020 0D1 4 SOUCY TRACK SYSTEMS USER GUIDE A 8C...

Page 104: ...aligned with frame holes C 21 Use shims 2 3 if necessary Torque bolts 4 B 1 DETAIL A A A B C ITEM DESCRIPTION B REAR REINFORCEMENT SLOTTED HOLES C FRAME HOLES ITEM PART QTY ITEM PART QTY 1 8031004 022...

Page 105: ...nstall bolts 5 washers 6 and nylon nuts 7 Torque bolts 5 6 4 A 7 1 2 3 283 Nm 209 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 1390 1 2 5 S1111 16170 0F1 2 2 8031004 1380 1 2 6 S4612 M1600 0B1 2 3 8031...

Page 106: ...6 7 24 Install stabilizer arm A on there brackets 1 2 2 1 A A ITEM PART QTY ITEM PART QTY 1 8031004 0170 1 1 2 8031004 0690 1 1 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 100...

Page 107: ...6 7 25 Install drawbar A with OEM pins B A B SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 101...

Page 108: ...late 1 on rear beam 2 with lock washers 3 and bolts 4 torque bolts 3 2 1 4 552 Nm 407 Lb ft ITEM PART QTY ITEM PART QTY 1 8031004 0260 1 1 4 S1111 20040 0F1 T6 MAXXUM 4 2 8031004 0020 1 1 4 S1111 2003...

Page 109: ...width front track 25 635 mm width rear track 25 19 98 WIDE POSITION FOR STANDARD TRACK 19 482 mm width front track 25 635 mm width rear track 25 19 103 WIDE POSITION FOR WIDE TRACK 25 635 mm width fr...

Page 110: ...re below Figure 6 2 PIVOT AXLE SUPPORT CONFIGURATION P N 8031002_0590_1 P N 8031002_0590_1 P N 8031002_0580_1 P N 8031002_0580_1 P N 8031002_0590_1 P N 8031002_0590_1 A A B B C C D D E E F F SOUCY TRA...

Page 111: ...tall locking devices 3 4 with bolts 5 4 Repeat for the opposite side replacing pivot support 1 8031002 0590 1 with 8031002 0580 1 BOLTS 2 A 1 4 6mm 552 Nm 407 Lb ft 65 Nm 48 Lb ft B 1 2 4 5 3 A ITEM P...

Page 112: ...olts 6 Install locking devices 3 4 with bolts 5 7 Repeat for the opposite side replacing pivot support 1 8031002 0590 1 with 8031002 0580 1 BOLTS 2 A 2 3 4 70mm 552 Nm 407 Lb ft 65 Nm 48 Lb ft B A 5 4...

Page 113: ...frame ensuring that pivot axle fits in its support 2 Install collar 4 and bolts 5 Use a 30mm key for this bolts Torque bolts 3 Install locking devices 6 and bolts 7 552 Nm 407 Lb ft 65 Nm 48 Lb ft NOT...

Page 114: ...12 HEX NYLON NUT CL8 8 ZINC PLATED M16 2 0 DIN 985 Table 6 2 REAR SPROCKET ADAPTOR PART LIST FLANGE AXLE 8033017 5070 1 DRAWING ITEM PART QTY DESCRIPTION 1 8033001 0890 2 1 WELDED ASS Y ST 600 REAR S...

Page 115: ...6 10 1 Install corresponding adaptor A on hub or flange with OEM nut or bolts torque them 2 Repeat for the opposite side A SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 109...

Page 116: ...are shifted from the center plate A SHIM 9 228 mm B SHIM 9 226 mm C 9 228 mm 1 2 8 15 16 227 mm ITEM DESCRIPTION A REAR SPROCKET FLANGE AXLE NARROW POSITION B REAR SPROCKET FLANGE AXLE WIDE POSITION C...

Page 117: ...TING FLANGE AXLE NARROW POSITION C D E F 3 4 1 2 4 2 D F 5 A A B B 3 1 C E ITEM DESCRIPTION C D SPROCKET LANDMARK E F SHIM LANDMARK ITEM PART QTY ITEM PART QTY 1 8033001 0900 2 1 4 8033001 0080 2 1 2...

Page 118: ...2 1 5 A A B F E B 3 2 C E 4 1 D F ITEM DESCRIPTION C D SPROCKET LANDMARK E F SHIM LANDMARK ITEM PART QTY ITEM PART QTY 1 8033001 0900 2 1 4 8033001 0080 2 1 2 8033001 0890 2 1 5 8033001 0910 1 2 3 80...

Page 119: ...e sprocket section B and the pivot support A NOTE Bar axle Adjust dual wheel hub to obtain distance 6 Repeat previous steps for opposite side A B Min 1 2 13 mm Max 5 8 16 mm 283 Nm 209 Lb ft 2 1 3 ITE...

Page 120: ...h manufacturer s recommendations when raising and securing the tractor 1 Loosen the track tensioner bolts 2 and 1 2 Apply soapy water or silicon Teflon base lubricant to the internal face of the foldi...

Page 121: ...t If there is not enough room place the lug against the mount 4 Use the fork lift to place the inner lug row between the inner wheel and the middle wheel on the front of the frame Repeat for the back...

Page 122: ...ow of track lugs at a time over wheels 6 Remove jacks and place transmission in 4WD and very slowly move tractor to bring sprocket section on top to ease track installation SOUCY TRACK SYSTEMS USER GU...

Page 123: ...et section 1 on sprocket adaptor with bolts 2 and nuts 3 Torque bolts 283 Nm 209 Lb ft 3 1 2 ITEM PART QTY ITEM PART QTY 1 8033001 0030 2 1 3 S4186 M160Q 051 6 2 S1111 16080 0F1 6 SOUCY TRACK SYSTEMS...

Page 124: ...ket with bolts 2 nuts 3 Torque bolts 9 Repeat previous steps for opposite side 114 Nm 84 Lb ft A 1 2 3 1 2 A ITEM PART QTY ITEM PART QTY 1 8033001 0020 2 2 3 S4186 M120P 021 4 2 S1114 12050 1D7 4 SOUC...

Page 125: ...rive the vehicle for a short distance and then check the integrity of the system and track lug overheat Make sure no one is in the danger zone of the vehicle while the engine is running or the vehicle...

Page 126: ...URS OR ONCE A YEAR SEE THE MAINTENANCE SECTION DO ANY REQUIRED ADJUSTMENTS NOTE TOOLS NEEDED FOR THE NEXT STEPS Lifting device Standard tool set Measuring tape Come along hoist NOTE See APPENDIX A for...

Page 127: ...he attachment bolts the ones used to secure the attachment NOTE Do one attachment at a time 5 Install a turnbuckle between the two frames at the end where the distance is greater between the frame and...

Page 128: ...the front and the back of the frames 1 Use a tape to measure the distance between the frames at their front and back 2 If the difference between the front and the back is less than 4 75 mm 3 16 in no...

Page 129: ...make sure the frames are parallel within 4 75 mm 3 16 in at most 6 Tighten the steering adjusters 7 Make sure that there is no interference between the tracks and the tractor to the left or to the ri...

Page 130: ...o release tension due to sprocket drive and stop without going backward Measure deflection at the front of the track by applying pressure on track see NOTE A For the rear track system do the opposite...

Page 131: ...steps to apply a force as per Table A 5 Loosen the tensioner plate bolts 2 on both sides of frame 6 Loosen the adjustment bolt stop nuts 7 Adjust track tension using the adjustment bolt 1 until the tr...

Page 132: ...0 25 4 1 45 5 100 25 4 1 ST 500 ST 600 ST 700 25 4 1 25 4 1 ST 800 28 4 1 1 8 91 200 28 4 1 1 8 91 200 S TECH 612 616 25 4 1 91 200 25 4 1 91 200 NOTE The tolerance is 6mm in each case Those value are...

Page 133: ...no adjustment is required If the temperature is higher on one side it means the lugs are rubbing against the wheels a result of the track pushing on that side A Wheels B Cold C Lugs D Track E Hot NOT...

Page 134: ...where the lugs are hotter by tightening the adjustment bolt 2 Loosen the adjustment bolt stop nut 1 and the tensioner plate bolts and tighten the adjustment bolt by increments of 3 to 6 mm 1 8 to 1 4...

Page 135: ...T PROCEDURE NOTE Do the adjustment on a flat surface Note A Steering limiter NOTE Adjust steering limiters to maximum angle without interference between the track system and the vehicle SOUCY TRACK SY...

Page 136: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 130...

Page 137: ...Table 8 1 Regular Maintenance Schedule Frequency hours First Every Operation 8 10 25 50 250 Greasing of wheel axles and pivots under normal conditions Make sure the grease spills out from ends of axl...

Page 138: ...operties EP Extreme Pressure additive Grade NLGI 1 Base oil viscosity of 220 cSt 40 C Operating temperature range from 30 C to 160 C Above 10 C a NLGI 2 grade may be used Soucy uses Shell Gadus S3 V22...

Page 139: ...owards seals Avoid contact with oil diesel or solvents Wipe the track or rubber if it comes into contact with these substances Store in a dry place away from UV rays Do not store next to a heat source...

Page 140: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 134...

Page 141: ...he system slowly for a short period The dirt acts as a lubricant and enhances the track conditioning process Conditioning may need to be done more than once if the system is used on the road for long...

Page 142: ...sport weight and speed and adjusting ballast for even transport weight distribution front to back A TRACKED MACHINE BALLASTED FOR PROPER FIELD OPERATION IS USUALLY NOT BALLASTED CORRECTLY FOR ROADING...

Page 143: ...to track overheating and premature damage to rubber tracks wheels and other components To avoid this kind of inconvenience Soucy Track recommends adjusting your speed on long distance trips hot pavem...

Page 144: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 138...

Page 145: ...harp and precise pictures clearly showing the problem may be required Soucy International Inc retains the right to replace a defective part product with an updated version These modifications will not...

Page 146: ...cal failure of the tractor as well as damage caused by an accident or the spilling of chemicals on the track Damages seen as purely aesthetic that do not hinder the system performance or durability 10...

Page 147: ...NY DEFECTIVE PART BE RETURNED 6 Any repair done by an authorized agent of Soucy Track will be subject to a reimbursement of labour costs under the following conditions a Labour time allowed for repair...

Page 148: ...Page Intentionally Left Blank SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 142...

Page 149: ...rly the nature of failure or defect b The warranty only covers the tracks that have become unusable due to defects in material or manufacturing as recognized by Soucy in the evaluation of the failure...

Page 150: ...is determined 1 Method to measure the height of the tread a Place the rubber track into a position so that the tread is straight and flat b Use a straight edge and a tape measure Measure the height of...

Page 151: ...299 376 417 513 563 650 739 10 9 283 302 391 439 552 613 753 827 954 1085 12 9 331 353 457 514 646 717 881 967 1117 1270 Bolt mm 6 8 10 12 14 Thread Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coa...

Page 152: ...1 108 154 213 301 Bolt mm 12 14 16 18 20 Class Tightening Torque ft lb 10 9 60 80 114 157 222 NOTE Applicable to new lubricated new unlubricated and used lubricated bolts Torque indicated on drawing i...

Page 153: ...12 SOUCY TRACK SYSTEMS USER GUIDE A 8C0214 3 EN 147...

Page 154: ...URS OF USAGE WERE THE OPERATOR MANUAL AND WARRANTY POLICY SUPPLIED AND EXPLAINED TO CLIENT CONTACT PERSON CLIENT NAME ADDRESS VEHICLE BRAND In order to prevent any transcription and or transmission er...

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