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SORIN GROUP S5 System, Service Instructions Manual, Page: 119 / 191

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SORIN GROUP S5 System Service Instructions Manual Download Page 119

S5 System • Replacing components

SM-5811-0000.01 ENG

 6.35

6.4.3

Replacing circuit boards

Fig. 67: Replacing the circuit board HMR 0403 (1)

◗

Remove the three head socket screws shown above (DIN 912 M3x6 / allen key size 2.5 mm), including 
washers (DIN 125 A 3.2).

Warning

: The circuit board cannot be removed completely, because the connections between pump 

head and circuit boards must be disconnected first!

◗

Disconnect the connector 

G 19

 from the circuit board

 Motor power amplifier 

MRP85 

G 6

.

G 6

G 5

G 19

Summary of Contents for S5 System

Page 1: ...S5 System Service Instructions...

Page 2: ...77 All rights reserved especially the right to reproduction and distribution as well as translation No part of this document may be reproduced by photocopy microfilm or any other process nor may any p...

Page 3: ...use 2 3 2 2 4 Operational Safety 2 4 2 2 5 Electrical Safety 2 4 2 2 6 Safety Instructions for Routine Maintenance 2 5 2 2 7 Safety instructions for service technicians 2 5 2 3 Safety feature on the S...

Page 4: ...t board motor power amplifier 3 41 Circuit board computer board 3 42 Circuit board inverter pumps 3 43 Circuit board keys and LEDs 3 44 Overview backplane system panel 4 pos and 5 pos 3 45 Overview ba...

Page 5: ...double holder 6 33 6 4 2 Opening the pump housing 6 34 6 4 3 Replacing circuit boards 6 35 6 4 4 Removing the pump head 6 40 6 5 System Panel 6 42 6 5 1 Opening the system panel 6 42 6 5 2 Replacing t...

Page 6: ...3 Partnumbers standard components and accessories 7 13 7 3 1 S5 System 7 13 7 3 2 System accessories 7 17 7 3 3 Additional devices and accessories 7 20 7 4 Disposables and accessories 7 22 7 5 Service...

Page 7: ...n the S5 System All information on the operation of the S5 System can be found in the Operating Instructions These Service Instructions will refer to the appropriate chapter of the Operating Instructi...

Page 8: ...ctions for the operation of the S5 System Safety instructions for service technicians 3 System description Brief description of all service relevant components 4 Brief overview system panel Brief over...

Page 9: ...UPS module S5 DC DC module S5 battery discharger S5 sensor module The sensor module measures all the recorded values such as the temperature from a temperature sensor The values are shown on the corre...

Page 10: ...his application may concern displets for displaying the current values such as the measured pressure or so called entry displets where parameters or limits can be entered The number of displets shown...

Page 11: ...corresponding sensor modules and sensors can be used to trigger an alarm which however does not intervene in the pump control system Temperature menu Display menu These menus only have a display funct...

Page 12: ...for the corresponding pump S5 mast pump system Comprises Corresponding mast mounted roller pump e g S5 mast roller pump 150 or 1 2 S5 mast roller pump s 85 S5 control panel for MRP 150 MRP 85 or S5 c...

Page 13: ...Minute LPM l min Litres Per Minute LCD Liquid Crystal Display PMC PM Pulse Mode Control Pulse Mode ECG ElectroCardioGram BSA BSA display Body Surface Area display Display for calculating the body sur...

Page 14: ...S5 System Introduction 1 8 SM 5811 0000 01 ENG...

Page 15: ...iance with the operating instructions as well as repair and maintenance according to the maintenance instructions Relevant accident prevention measures according to existing local regulations and empl...

Page 16: ...ion to the operating instructions the relevant legal general and binding regulations concerning the prevention of accidents must be followed In order to take into account situations which are clinic s...

Page 17: ...conscientiously A cardiopulmonary bypass requires comprehensive monitoring of both the patient and the perfusion status For this reason all relevant values which are not recorded directly on the S5 S...

Page 18: ...is happens SORIN GROUP DEUTSCHLAND GMBH cannot accept any liability or responsibility Do not use any more connectors or tubing than is necessary for operating the machine in accordance with the regula...

Page 19: ...nsertion tools in order to avoid bending electrical contacts e g of connectors or damaging plugs or socket housings Please take care not to damage cables or their insulation on the sharp edges of pane...

Page 20: ...S5 System Safety 2 6 SM 5811 0000 01 ENG...

Page 21: ...iption The St ckert S5 System abbreviation S5 System is a modular perfusion system which can be assembled and configured for different applications at any time The S5 System controls and monitors extr...

Page 22: ...S5 System System description 3 2 SM 5811 0000 01 ENG 3 2 1 Total overview Fig 1 Overview of S5 System 1 9 7 15 10 7 8 6 16 14 4 13 5 2 11 17 12 3...

Page 23: ...le mast Permanently mounted on the back of the console for supporting the movable telescope mast 12 Console casters with 13 Parking brakes Transporting the S5 System 14 S5 system panel The modular con...

Page 24: ...S5 System System description 3 4 SM 5811 0000 01 ENG Fig 2 Overview of S5 mast system extension 18 19 21 26 24 27 23 22 7 20 6 25...

Page 25: ...r the stability of the mast system extension A minimum distance of 500 mm must be observed Do not attach any loads to the horizontal masts 24 Swivel arm Mounting the mast system extension on the mast...

Page 26: ...ast pump systems 1 29 28 Item name Function 28 S5 mast roller pump system 150 with S5 mast roller pump 150 and S5 control panel MRP 150 85 For details see chapter 3 2 5 on page 3 12 29 S5 mast roller...

Page 27: ...30 S5 mast roller pump system 85 with two S5 mast roller pumps 85 with double holder and S5 control panel for two MRP 85 For details see chapter 3 2 5 on page 3 12 31 S5 mast roller pump system 85 wit...

Page 28: ...supporting a maximum of 4 display and control modules with touch screens 32 Display and control module with 33 Touch screen Control and configuration of the S5 System 34 Mast holder with 35 Fast clamp...

Page 29: ...Display and control module with system menu displet bottom module slot 40 S5 system panel 5 pos With five module slots for supporting a maximum of 5 display and control modules with touchscreen Displ...

Page 30: ...c circuit breaker 10 A for 58 49 System slots 1 6 with circuit breakers F1 F6 Connecting pumps and devices e g system panel 50 Circuit breaker F7 F9 Automatic circuit breaker 10 A for 57 51 CAN connec...

Page 31: ...etector Connecting the bubble sensor 61 Level sensor module Connecting the sensor for the level monitor 62 Pressure sensor module Connecting the sensors for pressure control 1 and 2 63 Cardioplegia se...

Page 32: ...11 0000 01 ENG 3 2 5 Overview of pumps and pump control panels S5 roller pump 150 and S5 double roller pump 85 Fig 8 Overview of S5 roller pump 150 and S5 double roller pump 85 73 72 71 74 17 70 16 76...

Page 33: ...d flow 75 Pump head S5 DRP 85 For low flow rates 76 S5 pump cover RP 150 Safety pump can only operate with the cover closed 77 S5 pump cover DRP 85 78 Tubing guide rollers Keep the tubing in position...

Page 34: ...ystem description 3 14 SM 5811 0000 01 ENG S5 mast roller pumps Fig 9 Overview of mast roller pumps 150 and 85 76 81 80 82 78 79 84 88 85 87 86 93 89 91 90 83 77 84 95 28 29 96 92 97 99 102 94 31 98 1...

Page 35: ...anel MRP 150 85 and the pump connection to system slots 1 12 94 Switch Switching the control panel and the mast roller pump on and off back of the housing 29 S5 mast roller pump system 85 95 S5 mast r...

Page 36: ...HMF 0408 Circuit board Motor controller HMS 0409 Circuit board Keys and LEDs HKD 0327 Pump head replace only as a complete unit Touch screen Shaft encoder Fan Line filter Switch Connection cable E P...

Page 37: ...t sensor Mechanical fault e g defective bearings unusual noises during operation On site repairs can be performed by replacement of circuit boards or individual assemblies e g shaft encoder connecting...

Page 38: ...S5 System System description 3 18 SM 5811 0000 01 ENG 3 3 1 Assembly overview E P pack Overview of E P pack Fig 10 Assembly overview E P pack 1 A A 1 A 3 A 8 A 4 A 6 A 2 A 5 A 7 A 11 A 10...

Page 39: ...sockets 97 103 662 A 2 Pump and device slot right 3 sockets A 3 AC outlet connection A 4 Pump and device slot left 3 sockets A 5 Remote control for mains power switch 75 521 517 A 6 Battery switching...

Page 40: ...01 A 13 3 automatic circuit breakers 10 A for pump and device slot right A 14 6 automatic circuit breakers 10 A for pump and device slot front A 15 3 automatic circuit breakers 10 A for pump and devic...

Page 41: ...lane A 31 shown here for clarity A 20 Screwed connector for connection on circuit board Battery switch A 6 G9 with socket head screw DIN 912 M5x10 washer DIN 127 5 3 71 115 026 71 120 528 A 21 Screwed...

Page 42: ...S5 System System description 3 22 SM 5811 0000 01 ENG 3 3 2 Assembly overview S5 RP 150 Fig 13 Assembly overview S5 RP 150 B B 7 B 8 B 5 B 1 B 6 B 4 B 11 B 9 B 14 B 13 B 10 B 1 B 2 B 3 B 12...

Page 43: ...90 305 640 B 4 Computer board HKR 0325 90 305 620 B 5 Pressure switch C 7000 AF 96 110 020 B 6 Speaker 97 103 669 B 7 Fan Pabst 614 24V 96 406 031 B 8 Line filter FN332Z 10 05 96 401 012 B 9 Retainin...

Page 44: ...S5 System System description 3 24 SM 5811 0000 01 ENG 3 3 3 Assembly overview DRP 85 Fig 14 Assembly overview DRP 85 C C 9 C 12 C 11 C 13 C 14 C 11 C 5 C 1 C 2 C 3 C 4 C 6...

Page 45: ...0 505 640 C 4 Computer board HKR 0325 90 305 620 C 5 Pressure switch C 7000 AF 96 110 020 C 6 Speaker 97 103 669 C 7 Fan not shown Pabst 614 24V 96 406 031 C 8 Line filter FN332Z 10 05 96 401 012 C 9...

Page 46: ...er D 1 S5 system panel 4 pos 28 95 00 D 2 Backplane system panel HDB 0406 90 305 740 D 3 Mast joint holder not shown here 55 90 56 D 4 Connection cable 97 103 625 D 5 Toggle switch 1 pole Type 1801 96...

Page 47: ...er refer to the section entitled Assembly System panel on page 7 27 D 11 D 12 D 4 D 3 D 7 D 8 D 6 D 5 D 9 D 10 Item Name Number Part Number D 11 S5 system panel 3 pos 28 95 03 S5 system panel 6 pos no...

Page 48: ...e system panel identical to 4pos HDB 0406 90 305 740 D 3 Mast joint holder not shown here 55 90 56 D 4 Connetion cable 97 103 625 D 5 Toggle switch 1 pole Typ 1801 96 121 209 D 6 Line filter FN332Z 10...

Page 49: ...S5 System System description SM 5811 0000 01 ENG 3 29 3 3 5 Assembly overview Sensor modules Fig 18 Assembly overview Sensor modules E 5 E 6 E 7 E 8 E 9 E 10 E 11 E 3 E 2 E 1 E 4 E...

Page 50: ...onal 23 45 22 Sensor board bubble detector HSB 0329 90 305 660 E 6 S5 Sensor module bubble detector 23 45 20 Sensor board bubble detector HSB 0329 90 305 660 E 7 S5 sensor module level monitor 23 40 2...

Page 51: ...er F S5 MRP 150 complete 10 81 00 F 1 Holder MRP 150 10 88 69 F 2 Pump head MRP150 complete 10 81 00 F 3 Pump cover MRP150 complete 10 81 75 F 4 Motor controller HMS 0409 90 305 770 F 5 Motor power am...

Page 52: ...G S5 MRP 85 1 and S5 MRP 85 2 identical construction G 1 Double holder MRP85 not shown here 10 88 68 G 2 Holder MRP85 10 88 69 G 3 Pump head RP85 10 86 00 G 4 Pump cover RP85 complete 10 86 45 G 5 Mot...

Page 53: ...er pumps H 1 S5 control panel MRP 150 85 28 95 80 H 2 The S5 control panel for 2 MRP 85 is identical to H 1 apart from having two shaft encoders 28 95 85 H 3 LCD Touchscreen 97 103 616 H 4 Computer bo...

Page 54: ...em description 3 34 SM 5811 0000 01 ENG H 8 Socket connection mast roller pump H 9 Connetion cable 97 103 625 H 10 Line filter H 11 Switch H 12 Speaker 97 103 669 H 13 Shaft encoder with H 14 setting...

Page 55: ...e separate SCP System service manual For information on connecting to the S5 System and its operation please refer to the separate operating instructions for the S5 System Further details concerning s...

Page 56: ...System description 3 36 SM 5811 0000 01 ENG 3 3 10 Overview Circuit boards Overview Backplane E N Block Fig 22 Circuit board Backplane E N Block A 34 A 33 A 28 A 26 A 27 A 25 A 31 A 32 A 29 A 24 A 35...

Page 57: ...left CON 4 6 A 27 Connection system slots front CON 7 12 A 28 Connection system slots right CON 13 15 A 29 Connection UPS module CON 16 96 215 125 A 30 Connection battery switching circuit board CON...

Page 58: ...ower supply Input voltage charging device CON 6 A 39 Socket connection switching power supply power supply diagnosis CON 7 A 40 Fuse 20 A T F1 93 511 530 A 41 Fuse 20 A T F2 93 511 530 A 42 Fuse batte...

Page 59: ...528 A 48 Screwed terminal power supply terminal with socket head screw DIN 912 M5x8 washer DIN 127 5 3 G9 71 115 025 71 120 528 A 49 Screwed terminal bus bar terminal with socket head screw DIN 912 M...

Page 60: ...0409 90 305 770 B 15 Socket connection Hall effect sensor CON 3 B 16 Socket connection control cable on pump CON 4 B 17 Socket connection cover pump head CON 6 B 18 Socket connection temperature CON...

Page 61: ...er amplifier B 13 B 25 B 26 B 24 B 27 Item Name Number Part Number B 13 Circuit board motor power amplifier HMF 0408 90 305 760 B 24 Socket connection fan B 25 Socket connection pump head B 45 CON 1 B...

Page 62: ...ON INV B 30 Socket connection power supply B 31 Socket connection CAN bus CONCAN B 32 Socket for connector B 47 CON 2 B 33 Socket connection shaft encoder RP150 or PR 85 left ENC A B 34 Socket connect...

Page 63: ...3 Circuit board inverter pumps Fig 27 Circuit board inverter B 40 B 41 B 42 Item Name Number Part Number B 40 Circuit board inverter LXM1617 05 6x 93 146 026 B 41 Socket for connection circuit board c...

Page 64: ...1 for registration of the shaft encoder with cable har ness not shown here HKD 0327 90 305 640 B 44 LED light guide 7 element in this case for RP 150 75 521 033 B 45 Circuit board keys and LEDs for D...

Page 65: ...m System description SM 5811 0000 01 ENG 3 45 Overview backplane system panel 4 pos and 5 pos Fig 29 Circuit board backplane system panel 4 pos and 5 pos D 18 D 17 D 16 D 15 D 19 D 20 D 21 D 22 D 23 D...

Page 66: ...1 098 D 17 Plug connection line filter CON 5 96 205 033 D 18 Plug connection fan CON 8 96 201 035 D 19 Plug connection fan CON 7 96 201 035 D 20 Connection display and control module CON 1 4 96 215 12...

Page 67: ...D 12 Item Name Number Part Number D 12 Backplane system panel HDB 0406 90 305 740 D 15 Plug connection speaker CON 9 96 201 015 D 16 Plug connection S5 System CAN CON 6 96 201 098 D 17 Plug connectio...

Page 68: ...D 10 D 28 Item Name Number Part Number D 10 Circuit board display and control module system panel HDS 0407 90 305 750 D 24 Socket connection of serial flash and report CON 3 D 25 Socket connection LCD...

Page 69: ...rd inverter system panel and control panel Fig 32 Circuit board inverter D 29 D 31 D 30 Item Name Number Part Number D 29 Circuit board inverter LXM1617 05 6x 93 146 026 D 30 Socket for connection cir...

Page 70: ...it board fan control control panel mast roller pumps Fig 33 Circuit board fan control H 17 H 16 H 6 Item Name Number Part Number H 6 Circuit board Fan control HDM 0503 90 105 850 H 16 Socket connectio...

Page 71: ...Number G 5 Circuit board motor controller MRP85 HMR 0403 90 305 710 G 10 Ribbon cable connection on circuit board motor power amplifier MRP85 G 6 G 11 Plug connection ribbon cable G 10 CON 1 G 12 Plug...

Page 72: ...19 G 6 G 17 G 20 Item Name Number Part Number G 6 Circuit board motor power amplifier MRP85 HME 0402 90 305 700 G 17 Socket connection pump head CON 1 G 18 Socket connection S5 control panel mast roll...

Page 73: ...ed parameter Tapping on Up increases the selected parameter Key icons Page Switches between the pages of a multi page menu Key icon Scroll scroll text Advances to the next text message in the system m...

Page 74: ...eliminated Key icon Audio off Tone off Switches currently active alarm and warning tones temporarily off If another alarm condition occurs the corresponding tone will sound again A warning tone can be...

Page 75: ...ng the language Selecting the pressure unit Changing the system direction of rotation Entering the default volume Entering the date and time Entering the menu name BSA settings Opens the display Of op...

Page 76: ...During trickle charging bar graph with short arrow Discharge phase of the battery test of UPS operation bar graph with long arrow f DisplayBatterycharge status Display of the battery charge status in...

Page 77: ...in the order listed System does not start although batteries are charged Defective switch Check replace switch System does not start with discharged or missing batteries Mains power cable missing or d...

Page 78: ...self test The pump fails to switch itself off e g ramp up in this case pump 1 Cable break Fault in circuit board Computer board HKR 0325 Replace cable Replace circuit board HKR 0325 where necessary s...

Page 79: ...The display of current flow rate and the current pump speed may be missing or incorrect Touch screen defective Fault in circuit board Computer board HKR 0325 Replace touch screen Replace circuit board...

Page 80: ...nger accords with the pump connections after pump assembly The displet of the double roller pump is displayed on the touch screen of the roller pump or vice versa Fault in circuit board HMS 0409 Adjus...

Page 81: ...specified actual value detected internally during trickle charging Internal fault has occurred during storage of battery capacity Battery fault detected A software fault has occurred in the UPS The f...

Page 82: ...s connected in series to identify increases in current Current sensor of the battery switch board HUS 0318 is defective Replace circuit board HUS 0318 Current sensor of the HUS 0318 charger is defecti...

Page 83: ...the level sensor is correctly seated e g on the reservoir oxygenator Check the metal contacts of the level sensor Replace corresponding sensor module or sensor The signal of the bubble sensor is too s...

Page 84: ...System operating instructions If an alarm is not cleared or other errors and faults are displayed please refer to the separate operating instructions or service manual for additional measures Other d...

Page 85: ...to ESD ensure that you use ESD mats wrist straps or similar 6 1 E P pack To replace the following components the E N pack must be opened Battery switching circuit board Batteries Switching power suppl...

Page 86: ...P pack is best done by two persons Note Correct handling of objects e g the E N pack reduces mechanical stress to the spinal column and back muscles Take a position as close as possible to the E N pac...

Page 87: ...by two batteries When you are working on the E P pack the danger of short circuits remains as long as the batteries are connected and charged even though the mains power cable may be disconnected Fig...

Page 88: ...5811 0000 01 ENG Fig 40 Opening the E P pack 2 The rear panel of the E P pack must also be removed in order to access other components easily Loosen the six socket head screws shown DIN 912 M4x8 alle...

Page 89: ...41 Removing the system boards To remove the system boards Loosen both screws Pull the system boards out by the handle The system boards HEK 0411 and HEX 0412 can only be replaced as a complete unit In...

Page 90: ...are live even when the system is switched off Isolate loosened connectors immediately e g with shrinkdown plastic tubing or insulating tape Loosen the connectors A 40 A 43 A 51 A 53 A 52 Item Name Num...

Page 91: ...underside of the E P pack and pull the power supply out Replace the power supply The switching power supply 96 403 551 can be replaced only as a complete unit The installation and connection of the n...

Page 92: ...ower cable may be disconnected First loosen the indicated screws Remove the bridge between the batteries to avoid potential short circuits Next loosen the indicated screws of the cable connections inc...

Page 93: ...n key size 4 mm of the cable connections A 40 to A 45 including the spring washers from the circuit board A 6 Battery switch circuit board Disconnect the following connectors from the circuit board A...

Page 94: ...h Replace fuses only with fuses of the same type and specification Otherwise the S5 System may be damaged A 6 A 39 A 37 A 38 A 35 A 36 Item Name Number Part Number A 35 Fuse 20 A slow F1 93 511 530 A...

Page 95: ...ables to avoid mistakes in subsequent assembly Please note that it is essential that ESD protective safety measures are taken when working with components susceptible to ESD When removing or fitting c...

Page 96: ...SM 5811 0000 01 ENG Fig 48 Lifting open the housing Carefully lift open the housing base plate Warning The housing base plate cannot be removed completely because the connection between fan and circu...

Page 97: ...ining ring 1 Using appropriate retaining ring pliers shaft diameter 3 2 mm or 1 8 pry the two open ends of the retaining ring far enough apart to allow you to pull the ring off As the ring is under hi...

Page 98: ...d B 13 Motor power amplifier circuit board Remove the ring Remove the pump head from the housing B 4 B 14 B 13 B 48 B 51 B 50 B 49 B 53 B 52 Item Name Number Part Number B 48 Connection to circuit boa...

Page 99: ...S5 System Replacing components SM 5811 0000 01 ENG 6 15 Fig 51 Removal of circuit boards here DRP 85 Pull the bracket with the two circuit boards B 13 and B 14 out of the pump housing B 13 B 14...

Page 100: ...the circuit board Motor power amplifier B 13 Loosen the four self locking nuts a and carefully lift up the circuit board B 13 In order to separate the Motor controller B 14 circuit board from the ret...

Page 101: ...take extreme care in positioning the individual components Screw the fasteners on the circuit boards in cross pattern and in several iterations in order to ensure a level seat Take care to avoid bendi...

Page 102: ...S5 System Replacing components 6 18 SM 5811 0000 01 ENG Removal of roller pump 150 Fig 53 Removing the circuit board 1 B 48 B 22 B 13 B 14 c e a b d e f...

Page 103: ...rate the Motor controller B 14 circuit board from the pump head loosen the four distance bolts from the circuit board No further dismantling of the roller pump is planned Each of the three units Motor...

Page 104: ...rol panel and touch screen Fig 54 Removing the pump control panel and touch screen 1 Disassemble the base plate as described above Loosen all connectors Always mark the plugs and cables to avoid mista...

Page 105: ...1 Fig 55 Removing the pump control panel and touch screen 2 Loosen the six socket head screws DIN 912 M3x10 allen key size 2 5 mm including the washers DIN 9021 3 2 and the spring washers DIN 127 B3 P...

Page 106: ...nd keys and LEDs B 42 located underneath it To replace the shaft encoder Fig 56 Removing the display and control module 1 Carefully lay the touch screen down with the display surface facing downwards...

Page 107: ...NG 6 23 Fig 57 Removing the display and control module 2 Loosen the four distance bolts internal external thread M3 x 15 from the circuit board B 4 Take care to lift the circuit board straight upwards...

Page 108: ...1 0000 01 ENG Fig 58 Removing the display and control module 3 To remove the Inverter B 38 circuit board Loosen the two self locking nuts DIN 985 M3 WAF 5 5 from the cover Loosen the connection LCD B...

Page 109: ...er and the Keys and LEDs B 42 circuit board Loosen the PT screws PT Z30x8 WN 5411 and socket head screw DIN 912 M3x6 from the Display carrier Carefully lift the Display carrier up Take care to avoid d...

Page 110: ...S5 System Replacing components 6 26 SM 5811 0000 01 ENG Removing the shaft encoder Fig 60 Removal of the circuit board with the shaft encoder B 54 B 55 B 56 B 57 B 55 B 54 B 58 B 59...

Page 111: ...nd the nut B 59 from the shaft encoder B 54 Always replace the shaft encoder assembly as a complete unit with cable harness Install the shaft encoder in the reverse order Item Name Number Part Number...

Page 112: ...oving the line filter the housing base plate must be removed first see Page 6 11 Fig 61 Removing the line filter Loosen the two nuts DIN 934 M3 WAF 5 5 mm on the line filter including the spring washe...

Page 113: ...g the spring washers DIN 127 B3 on the base plate F 9 Warning The base plate cannot be removed completely because the connections between base plate and circuit boards must be disconnected first Disco...

Page 114: ...Fig 63 Removing the housing 1 Remove hexagon screw a including washers b and c Remove connector piece d with fast clamp connector F 1 a b c d F 1 Assembly material a Hexagon screw DIN 933 M6x16 AF 10...

Page 115: ...31 Fig 64 Removing the housing 2 Rotate the holder a and housing b so you can loosen the indicated head socket screws through opening c Gradually loosen the four head socket screws DIN 912 M4x8 allen...

Page 116: ...as described in section Removal of roller pump 150 on page 6 18 When reassembling in reverse order thereafter be extremely careful in positioning the individual components Screw the fasteners on the c...

Page 117: ...NG 6 33 6 4 Mast roller pump MRP85 x 6 4 1 Removing the double holder Fig 65 Removing the double holder Remove cap a from the back of the double holder G 1 Remove the four head socket screws DIN 912 M...

Page 118: ...pump housing Fig 66 Opening the pump housing If necessary remove the pump cover Remove the indicated head socket screws DIN 912 M3x6 allen key size 2 5 mm on base plate Remove the indicated head sock...

Page 119: ...three head socket screws shown above DIN 912 M3x6 allen key size 2 5 mm including washers DIN 125 A 3 2 Warning The circuit board cannot be removed completely because the connections between pump head...

Page 120: ...ollowing connectors from the circuit board G 5 Replace the circuit board Motor controller MRP85 G 5 G 12 G 5 G 14 G 13 G 14 G 15 Item Name Number Part number Connection S5 control panel mast roller pu...

Page 121: ...Replacing components SM 5811 0000 01 ENG 6 37 Fig 69 Replacing the circuit board HME 0402 1 Remove both cap nuts a DIN 1587 M4 on heat sink b to replace the circuit board Motor power amplifier MRP85 G...

Page 122: ...t board HME 0402 2 Rotate the pump Remove the two head socket screws shown above DIN 912 M3x6 allen key size 2 5 mm including washers DIN 125 A 3 2 Warning The circuit board cannot be removed complete...

Page 123: ...tor power amplifier MRP85 G 6 circuit board Disconnect the following connectors from the circuit board G 6 Replace the circuit board motor power amplifier MRP85 G 6 G 18 G 5 G 6 G 17 G 20 Item Name Nu...

Page 124: ...ecting the retaining ring Using appropriate retaining ring pliers shaft diameter 3 2 mm or 1 8 pry the two open ends of the retaining ring far enough apart to allow you to pull the ring off As the rin...

Page 125: ...head RP85 is planned The pump head 10 86 00 is replaced as a complete unit When reassembling in reverse order thereafter be extremely careful in positioning the individual components Screw the fasten...

Page 126: ...and connectors have been omitted in some of the figures Always mark the plugs and cables to avoid mistakes in subsequent assembly Please note that it is essential that ESD protective safety measures a...

Page 127: ...panel 1 Loosen the eight socket head screws DIN 912 M3x10 allen key size 2 5 mm including the washers DIN 125 A 3 2 Fig 76 Open the system panel 2 Turn the system panel over Loosen the two socket head...

Page 128: ...Fig 77 Open the system panel 3 Carefully open up the rear of the housing Warning The rear of the housing cannot be fully opened up completely because the connections between the rear of the housing an...

Page 129: ...01 ENG 6 45 Fig 78 Open the system panel 4 Loosen the connectors Connection speaker D 10 Connection S5 System CAN D 11 Connection line filter D 12 Connection fans D 13 and D 14 Open up the rear of the...

Page 130: ...ight socket head screws DIN 912 M3x6 allen key size 2 5 mm Remove the circuit board Backplane system panel D 1 Replace the circuit board Install the new circuit board in the reverse order Reconnect th...

Page 131: ...the display and control module Abb 80 Open the housing Loosen the four PT screws KB 30x10 WN 1411 and carefully lift the rear of the housing up Abb 81 Loosen the connectors Loosen the connectors Conn...

Page 132: ...2 Replacing the circuit board display and control module In order to separate the circuit board display and control module D 10 of the frame loosen the four socket head screws DIN 912 M3x6 allen key s...

Page 133: ...83 Replacing the circuit board Inverter To remove the circuit board Inverter D 21 Loosen the two self locking nuts DIN 985 M3 WAF 5 5 from the cover Loosen the connection LCD Inverter D 31 Carefully...

Page 134: ...0 WN 1411 from the Display carrier Carefully lift the Display carrier up Take care to avoid damaging the cable of the LCD connection D 23 or pulling out the plug No further dismantling of the touch sc...

Page 135: ...and cables to avoid mistakes in subsequent assembly Please note that it is essential that ESD protective safety measures are taken when working with components susceptible to ESD When removing or fitt...

Page 136: ...t the following connectors from the circuit board computer board H 4 Open the back of the housing fully H 12 H 18 H 20 H 19 H 8 Item Name Number Part number H 18 Connection power supply H 19 Connectio...

Page 137: ...it board fan control Disconnect the following connectors from the circuit board fan control H 6 Remove the two socket head screws shown above DIN 912 M3x6 allen key size 2 5 mm including washers DIN 1...

Page 138: ...nd LEDs H 5 located underneath it To access the inverter and the keys and LEDs circuit boards located underneath it To replace the shaft encoder H 13 Fig 88 Disconnecting the control panel 1 Disconnec...

Page 139: ...1 ENG 6 55 Fig 89 Disconnecting the control panel 2 Remove the four distance bolts internal external thread M3x12 AF 5 5 mm from the circuit board H 4 Take care to lift the circuit board straight upwa...

Page 140: ...SM 5811 0000 01 ENG Fig 90 Disconnecting the control panel 3 To remove the circuit board inverter H 7 Detach both self locking nuts DIN 985 M3 AF 5 5 from the cover Loosen the connection LCD B 42 and...

Page 141: ...carrier and the keys and LEDs H 5 circuit board Remove the PT screws PT Z30x8 WN5411 and head socket screws DIN 912 M3x6 from the display carrier Carefully lift off the display carrier Take care to a...

Page 142: ...S5 System Replacing components 6 58 SM 5811 0000 01 ENG Removing the shaft encoder Fig 92 Removing of the circuit board with the shaft encoder H 13 H 27 H 28 H 26 H 13 H 29 H 30 H 26...

Page 143: ...ft encoder in the reverse order Note when assembling Sharp edges on the housing can damage cables or their insulation Take care to ensure that cables are not pinched Ensure that you do not position th...

Page 144: ...arity cables and connectors have been omitted Always mark the plugs and cables to avoid mistakes in subsequent assembly Please note that it is essential that ESD protective safety measures are taken w...

Page 145: ...sensor board Carefully pull the sensor board out of the guide rail d Replace the sensor board The sensor boards can only be replaced as a complete unit Installation is carried out by reversing this s...

Page 146: ...he most important connectors with pin assignment Further information to the part numbers is provided in the chapter 7 5 Service component part numbers on page 7 16 6 8 1 E P pack connectors ODU plug F...

Page 147: ...1 ENG 6 63 6 8 2 Circuit boards connectors Phoenix plug and socket Fig 97 Phoenix plug e g connecting power supply of the pumps internal FCI plug and socket Fig 98 FCI plug e g CAN internal or diverse...

Page 148: ...cing components 6 64 SM 5811 0000 01 ENG Molex plug and socket Fig 99 Molex plug e g connecting Hall sensors fans etc AMP plug and socket Fig 100 AMP plug e g connecting speaker system panel and pumps...

Page 149: ...sole Height to the surface of the pump cover 640 mm Depth 600 mm Width incl push bars 3 position 745 mm 4 position 890 mm 5 position 1073 mm Weight 3 position 83 4 kg 4 position 86 3 kg 5 position 89...

Page 150: ...eight from the floor 1520 mm min 2120 mm max Diameter fixed part 33 mm Horizontal mast Length 3 position 806 mm 4 position 896 mm 5 position 1081 mm Diameter 25 mm Maximum permissible load Maximum tot...

Page 151: ...ight 12 kg Mast roller pump 150 Height 289 mm Width 178 mm Depth with fast clamp connector 299 mm Weight with fast clamp connector 11 9 kg Mast roller pump 85 Height 237 mm Width 116 mm Depth without...

Page 152: ...out display and control module 4 5 kg for 5 display and control modules Height 723 mm Width 184 mm Depth without mast holder 94 mm Weight without display and control module 5 1 kg for 6 display and co...

Page 153: ...nal trip current Circuit breaker system slots Circuit breaker F1 F12 for pumps and devices One circuit breaker each 10 A Circuit breaker Module F13 for sensor module Automatic circuit breaker 10 A Out...

Page 154: ...en Operating voltage 24 V Power consumption 45 W Pixel Failure Class Conformity with Pixel Failure Class III Level Alarm limit level sensor for oxygenators reservoirs made of rigid polycarbonate wall...

Page 155: ...module 24 V system voltage Power consumption 3 W Level sensor module Alarm limit level sensor for oxygenators reservoirs made of rigid polycarbonate wall thickness at sensor position 3 mm max Level d...

Page 156: ...or Temperature measurement range 0 C to 50 C Resolution 0 1 C Accuracy without sensors 0 0 C 25 0 C 0 2 C 25 0 C 45 0 C 0 1 C 45 0 C 50 0 C 0 2 C Interface module Serial interface Baud rate fixed 9600...

Page 157: ...kwise Concentricity Pump raceway 0 03 mm 0 03 mm Occlusion symmetry 0 03 mm 0 03 mm Occlusion rollers 0 015 mm 0 015 mm Displays rpm display range 0 to 250 rpm 0 to 250 rpm Resolution 1 rpm 1 rpm l mi...

Page 158: ...lse frequency setting range 30 to 150 bpm Pulse width setting range 30 to 80 Base flow setting range 30 to 100 rpm deviation while changing from pulse to continuous mode 5 Flow deviation while changin...

Page 159: ...bubble sensor S5 Sensor module for bubble detector L1 Channel 1 for connection to level sensor S5 level sensor module P1 P2 Channel 1 2 for connection to pressure sensor S5 sensor module 2 channel pre...

Page 160: ...5811 0000 01 ENG Icons on the S5 power supply module Icons on the system connection panel Icons on the discharger Potential equalisation point Automatic circuit breaker 10 A F10A S Fuse 10 A slow in...

Page 161: ...48 30 21 E P pack consisting of Electronics and power pack without devices 28 98 00 S5 DC DC module 28 98 20 S5 UPS module 28 98 80 S5 power supply connection module 29 12 30 S5 interface modul 29 02...

Page 162: ...or module 2 channel pressure monitor 22 20 20 with 2 blocking ferrites item number 742 711 4 96 530 112 Sensor module level monitor 23 40 20 with blocking ferrite item number 742 711 4 96 530 112 Sens...

Page 163: ...3 8 x 3 32 3 8 x 3 32 blue large 10 61 72 1 2 x 1 16 1 2 x 3 32 Variolock tubing clamp inserts cardioplegia 1 4 x 1 16 1 1 10 61 91 1 4 x 1 16 1 4 x 1 16 2 1 10 61 92 3 16 x 1 16 1 4 x 1 16 4 1 10 61...

Page 164: ...1 16 white 2 1 10 64 72 1 8 x 1 16 1 4 x 1 16 light blue 2 1 10 64 74 3 16 x 1 16 1 4 x 1 16 turquoise 4 1 10 64 76 1 8 x 1 16 17 64 x 1 16 brown 8 1 10 64 78 3 32 x 1 16 Tubing clamp block DRP 85 fo...

Page 165: ...d for 23 07 45 or 23 07 50 250 ml bottle 96 06 10 3 joint mast holder with fast clamp connectors for 2 sensors 620 mm 23 26 91 3 joint mast holder with fast clamp connectors for 2 sensors 420 mm 23 26...

Page 166: ...11 4 position 48 41 11 5 position 48 51 11 Cable holder for masts with 33 mm 6 clips 45 09 10 Cable holder for masts with 25 mm 6 clips 45 09 11 Perfusionist s chair 41 02 98 S5 drawer module 48 41 70...

Page 167: ...st roller pump system 85 consists of 50 80 70 1 x S5 mast roller pump 85 connection cable supplied 10 88 60 S5 control panel for mast roller pump 150 85 connection cable supplied 28 95 80 S5 mast roll...

Page 168: ...blender holder for S5 console size 4 and size 5 all gas blender systems 25 40 70 SCP System consists of 60 00 00 SCP drive unit cable supplied 60 01 00 with blocking ferrite item number 742 712 21 96...

Page 169: ...remote controlled tubing clamp for installation on mast for S5 System exclusively consists of 60 05 60 Tubing clamp Swivel arm with fast clamp connector 500 mm Connection cable with S5 system plug in...

Page 170: ...master 45 12 62 Cobe Sat HCT 45 12 63 Ciba Corning LIS 2 45 12 03 Medtronic BioTrend 45 12 57 Medtronic ACT Plus 45 12 58 Hemochron Response Junior Signature 45 12 67 Bayer Rapidpoint 400 45 12 03 AVL...

Page 171: ...ery switching circuit board HUS 0318 90 305 550 A 7 12V 17Ah battery 96 405 002 A 12 System AC oulet 97 103 801 Automatic circuit breaker 10A 96 143 118 AUX CAN slot 97 103 664 Discharge adapter slot...

Page 172: ...85 15 Inverter bracket 28 95 22 Inverter LXM1617 05 6x 93 146 026 B 4 Computer board HKR 0325 90 305 620 EMC sealing cord 96 530 127 Joint for LCD touch screen 72 102 018 LED light guide 7 element 75...

Page 173: ...olts with internal external thread M3x12 WAF 5 5 mm 71 131 017 Distance bolts with internal external thread M3x10 WAF 5 5 mm 71 131 016 Distance bolts with internal external thread M3x7 WAF 5 5 mm 71...

Page 174: ...85 15 Inverter bracket 28 95 22 Inverter LXM1617 05 6x 93 146 026 Computer board HKR 0325 90 305 620 EMC sealing cord 96 530 127 Gasket for LCD touch screen 72 102 018 LED light guide 7 element 75 521...

Page 175: ...l external thread M3x12 WAF 5 5 mm 71 131 017 Distance bolts with internal external thread M3x10 WAF 5 5 mm 71 131 016 Washer DIN 9021 3 2 71 120 601 Connection cable E P pack S5 pump 97 102 621 Pump...

Page 176: ...ole Type 1801 96 121 209 D 7 Speaker with cable harness 97 103 669 D 8 Fan SmartCooler LFX1460E 96 406 030 D 9 S5 display and control module 28 95 10 D 10 Board HDS 0407 90 305 750 TFT LCD display wit...

Page 177: ...1 926 Cable harness mains power module output 97 101 927 Cable channel mains power 96 510 055 Front plate mains power module 29 12 36 Safety switch 10A 96 143 018 Earthing bolt M6 96 221 029 Shoulder...

Page 178: ...0 26 Shoulder screws M2 5 x 12 3 73 110 141 Socket LEMO 3 conductor EGG 0B 303 96 250 031 E 8 S5 sensor module 2 channel pressure monitor 20 20 20 Sensor board pressure monitor HDR 0324 90 305 610 Fro...

Page 179: ...5811 0000 01 ENG 7 31 S5 interface I4D 29 02 50 Sensor board interface I4D HIS 0413 90 305 810 Front plate interface I4D 29 02 56 Shoulder screws M2 5 x 12 3 73 110 141 Socket ODU 6 conductor with cab...

Page 180: ...Number Pump spacer 3 pos complete 48 31 20 Pump spacer 4 pos complete 48 41 20 Pump spacer 5 pos complete 48 51 20 Positioning ball 48 30 43 Washer for feet 48 41 27 Socket head screw DIN 912 M3x8 71...

Page 181: ...5 760 Circuit board for fan control panel complete HDM 0503 90 105 850 Motor power amplifier complete 10 88 10 Hexagon head screw DIN 933 M6x16 71 110 051 Leaf spring 10 88 13 Locating pin 10 88 44 Gu...

Page 182: ...ng nut DIN 985 M3 WAF 5 5 mm 71 121 527 Distance bolts with internal external thread M3x15 WAF 5 5 mm 71 131 018 Distance bolts with internal external thread M3x12 WAF 5 5 mm 71 131 017 Distance bolts...

Page 183: ...97 101 938 MRP 150 Cable harness Panduit UL PLT 7M 96 510 101 DRP 85 Cable set HKR 0325 Filter and filter switch 97 101 915 S5 system socket front with cable harness 97 103 662 S5 system socket side w...

Page 184: ...omplete 48 30 77 S5 mast system for console 4 pos 48 30 96 Sliding mast guide 4 pos complete 48 30 82 Horizontal mast 4 pos complete 48 30 78 S5 mast system for console pos 5 48 30 97 Sliding mast gui...

Page 185: ...Cable clip 48 30 38 Socket head screw DIN 912 M6x10 71 115 044 Snap hook 48 30 44 Item Name Number Part Number S5 mast system extension complete 50 45 00 Swivel telescope mast with infusion rack and c...

Page 186: ...S5 System Appendix 7 38 SM 5811 0000 01 ENG Notes...

Page 187: ...atic circuit breaker 120 mm System sockets ODU ST CKERT 8 7 6 2 3 4 5 1 21 1 2 Amphenol T3111000 Amphenol T3111000 3 PE Switching power supply 1 1kW U in 90 264 VAC V out 1 24 V 40 A V out 2 36 V 3 A...

Page 188: ...bricated cable set Simeto 96 231 042 Ribbon cable 8 pole Inverter Microsemi LXM1617 05 61 Touch screen Danielson 93 146 025 LCD 93 146 025 INV 93 146 027 TS Sharp OR Kyocera LCD 5 7 Axojump FF cable 3...

Page 189: ...able 2 m long Conductive connection to the housing via braided screen Conductive connection to the housing via the screw connection of the filter Cable UL1007 200 mm Mast roller pump MRP150 Cable UL10...

Page 190: ...w wiring diagramm System panel 96 406 030 90 305 740 97 103 669 white white 180 97 101 930 black white 250 mm 97 101 930 brown 250 mm 97 101 930 green yellow 300 mm 97 101 930 CN1 CN side 97 102 625 9...

Page 191: ...r pumps Connection cable 97 102 628 MRP system socket 97 103 670 f r 28 95 85 ArtNr 75 521 516 Datum Werkstoff Fan 96 406 030 Speaker 97 103 669 Fan as far away from shaft encoder ribbon cable as poss...

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