Sony XR-CA320 Service Manual Download

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XR-CA300/CA320/CA320X

D916

S974

S958

S959

S956

MODE

S955

S954

S957

S975

S970

S977

S969

S976

CONTROL BOARD

(COMPONENT SIDE)

1-680-221-

(11)

LCD900

LIQUID CRYSTAL DISPLAY

SEL

ATT

S951

S961

S962

S963

S968

S965

BTM

S967

DSPL

S973

OFF

S972

S971

MBP

–

S957, 975

S958, 974

D922, S970, 977

–

D924, S969, 976

SEEK

AMS

D961

R913

R912

D960

C953

D962

C955

C954

D963

R911

R900

R910

R905

R904

R903

R902

R901

D900

D901

D903

D904

D905

R921

R920

R922

R925

R916

R915

R919

R914

D964

IC900

CN900

MAIN BOARD

CN600

CONTROL BOARD

(CONDUCTOR SIDE)

1-680-221-

(11)

D910 – 912, 914 – 916,

918, 922, 924

D915

D914

D910

D911

D912

D922

D918

D924

R955

C952

R954

R924

R923

S953

SENS

S960

D911, S963

D916, S951

DISC –

D915, S960

DISC +

D914, S961

REP

D910, S962

SHUF

D912, S968

ATA

D918

(ILLUMINATION)

PL902

LCD BACK LIGHT,

ILLUMINATION

PL901

LCD BACK LIGHT,

ILLUMINATION

SOURCE

SRC

D-BASS

5-5.

PRINTED WIRING BOARD – CONTROL Board –

Ref. No.

Location

Ref. No.

Location

• Semiconductor Location

D900

E-10

D901

E-10

D903

E-10

D904

F-10

D905

F-10

D910

C-7

D911

C-8

D912

C-8

D914

C-6

D915

C-5

D916

C-4

D918

B-10

D922

C-11

D924

B-11

D960

E-3

D961

F-2

D962

D-5

D963

D-8

D964

F-11

IC900

E-6

(Page 19)

w w w . x i a o y u 1 6 3 . c o m

Q Q 3 7 6 3 1 5 1 5 0

T E L

1 3 9 4 2 2 9 6 5 1 3

TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

Summary of Contents for XR-CA320

Page 1: ...ge XR CA320 CA320X AM tuning interval 9 kHz 10 kHz switchable 531 1 602 kHz at 9 kHz step 530 1 710 kHz at 10 kHz step XR CA300 AM tuning interval 530 1 710 kHz at 10 kHz step Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 45 W 4 at 4 ohms General Outputs Audio output Power antenna relay control lead Power amplifier control lead...

Page 2: ...0 2 6 Bracket MD 10 2 7 Motor Capstan Reel M901 11 2 8 Main Belt Sub Belt C 11 2 9 Head Play Back HP901 12 3 MECHANICAL ADJUSTMENTS 13 4 ELECTRICAL ADJUSTMENTS 13 Tape Deck Section 14 Tuner Section 15 5 DIAGRAMS 5 1 Note for Printed Wiring Boards and Schematic Diagrams 18 5 2 Printed Wiring Board MAIN Board 19 5 3 Schematic Diagram MAIN Board 1 2 20 5 4 Schematic Diagram MAIN Board 2 2 21 5 5 Prin...

Page 3: ...g radio reception Preset number select 9 During tape playback 6 ATA 8 During CD MD playback 1 DISC 13 2 DISC 13 3 REP 13 4 SHUF 13 qj BTM button 8 qk DSPL display mode change button 7 12 ql OFF button 6 XR CA320 CA320X only Warning when installing in a car without ACC accessory position on the ignition key switch Be sure to press OFF on the unit for two seconds to turn off the clock display after ...

Page 4: ...Réglage de l angle de montage Ajuster l inclinaison à un angle inférieur à 20 Remarque Pour éviter tout dysfonctionnement utilisez uniquement les vis 5 pour le montage Exemple de montage Installation dans le tableau de bord Installation de l appareil dans une voiture japonaise Cet appareil ne peut pas être installé dans certaines voitures japonaise Consultez dans ce cas votre concessionnaire Sony ...

Page 5: ...e de l horloge n est pas désactivé ce qui provoque une usure de la batterie Touche de réinitialisation Quand l installation et les connexions sont terminées appuyer sur la touche de réinitialisation avec un stylo à bille etc Notes of connection diagram Notes on the control and power supply leads The power antenna control lead blue supplies 12 V DC when you turn on the unit When your car has a buil...

Page 6: ...at all times Be sure to connect the black ground to it first When your car has a built in FM AM antenna in the rear side glass see Notes on the control and power supply leads à la borne 12 V qui est alimentée quand la clé de contact est sur la position accessoires Remarque S il n y a pas de position accessoires raccordez la borne d alimentation batterie 12 V qui est en permanence sous tension Racc...

Page 7: ...e beep sound will be deactivated Remarques Raccordez d abord le fil de masse avant de connecter l amplificateur Si vous raccordez un amplificateur de puissance et que vous n utilisez pas l amplificateur intégré le bip sonore est désactivé Connection example Exemple de raccordement Cautions Cautionary notice for handling the bracket 1 Handle the bracket carefully to avoid injuring your fingers Remo...

Page 8: ...cess can not be performed Note 3 Illustration of disassembly is omitted SET 2 2 SUB PANEL Page 8 FRONT PANEL SECTION Note 3 COVER Note 3 2 3 MECHANISM DECK MG 36SZ11 32 Page 9 2 4 MAIN BOARD Page 9 2 5 HEAT SINK Page 10 2 6 BRACKET MD Page 10 2 7 MOTOR CAPSTAN REEL M901 Page 11 2 8 MAIN BELT SUB BELT C Page 11 2 9 HEAD PLAY BACK HP901 Page 12 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 139...

Page 9: ...screws BTP2 6 6 2 4 MAIN BOARD 2 two ground point screws PTT2 6 6 3 two screws BTP2 6 6 3 screw BTP2 6 6 4 main board 1 claw www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 10: ... 2 6 BRACKET MD 1 claw 1 claw 1 claw 2 four screws B2 6 4 3 bracket MD www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 11: ...BELT C 1 main belt 4 sub belt c 2 screw PTP2 3 A 2 screw PTP2 3 2 screw PTP2 3 2 screw PTP2 3 3 Lift up the bottom BKT TS in the direction of arrow A as far as the belt can be removed www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xi...

Page 12: ... SLIDE SW BOARD 0 SPG support plate 7 PSW reel B 8 HP roller A qa adjuster arm SPG A qs adjuster arm SPG B qf head play back HP901 6 slide SW board 4 Remove the three solders of head lead wires yellow lead wire black lead wire red lead wire slide SW board www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 T...

Page 13: ...m CQ 102C 1 5 4 g cm Back Tension 0 02 0 06 oz inch 2 46 5 39 mN m Reverse CQ 102RC 25 55 g cm 0 35 0 76 oz inch Reverse 0 15 0 39 mN m CQ 102RC 1 5 4 g cm Back Tension 0 02 0 06 oz inch 4 91 14 70 mN m FF REW CQ 201B 50 150 g cm 0 69 2 08 oz inch TEST MODE This set have the test mode function In the test mode FM Auto Seek Stop Level and AM Auto Seek Stop Level adjustments can be performed easier ...

Page 14: ...n PB head Tape Speed Adjustment Setting Procedure 1 Put the set into the FWD PB mode 2 Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3 015 Hz Specified Value 2 940 to 3 090 Hz Adjustment Location See page 17 level meter test tape P 4 A063 6 3 kHz 10 dB set speaker out terminal 4 Ω screw position L CH peak within 3 dB output level L CH p...

Page 15: ...he volume RV3 on TU100 so that the FM indi cation turns to FM0 indication on the display window But in case of already indicated FM0 turn the RV3 so that put out light 0 indication and adjustment Display Adjustment Location See page 17 FM RF signal generator dummy antenna Carrier frequency 97 9 MHz XR CA300 98 00 MHz XR CA320 CA320X Output level 22 dB 12 6 µV Mode mono Modulation 1 kHz 22 5 kHz de...

Page 16: ...Level Adjustmant Make this adjustment after FM Auto Seek Stop Level Adjust ment Setting SOURCE button AM FREQUENCY SELECT switch AM 9 k XR CA320 CA320X only Procedure 1 Set to the test mode see page 13 2 Push the SOURCE button and set to FM 3 Push the MODE button and set to AM Display 4 Adjust with the volume RV1 on TU100 so that the AM indi cation turns to AM0 indication on the display window But...

Page 17: ...RV1 AM Auto Seek Stop Level Adjustment SET BOTTOM VIEW 10 k AM 200 k FM N 9 k AM 50 k FM FREQUENCY SELECT switch S60 XR CA320 CA320X only www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 18: ...Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component side Y parts extracted from the conductor side z Through hole Pattern from the side which enables seeing Carbon pattern The other layers patterns are not indicated Caution Patte...

Page 19: ... 1 3 CN600 1 2 11 12 A CONTROL BOARD CN900 HP901 PLAYBACK HEAD S1 RESET CHASSIS CHASSIS 1 8 M901 CAPSTAN REEL M RED BLU S901 DIRECTION REV m FWD BRN BRN ORG ORG S902 FF REW OFF PLAYBACK S903 TAPE DETECT ON TAPE IN YEL YEL TO CN350 1 680 219 11 MAIN BOARD 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C D E F G H I J K L100 R606 R605 R604 R603 R602 R601 R600 R360 R704 C503 C622 C620 R853 25 24 1 2 R724 R723 R64...

Page 20: ...veforms Page 23 Page 21 w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 21: ... Block Diagrams Page 20 w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 22: ...A B C D E F D915 A K D914 A K D910 K A D911 A K D912 K A D922 K A D918 K A D924 A K R955 C952 R954 R924 R923 S953 SENS S960 D911 S963 5 D916 S951 DISC 1 D915 S960 DISC 2 D914 S961 REP 3 D910 S962 SHUF 4 D912 S968 ATA 6 D918 ILLUMINATION PL902 LCD BACK LIGHT ILLUMINATION PL901 LCD BACK LIGHT ILLUMINATION SOURCE SRC D BASS D A K 5 5 PRINTED WIRING BOARD CONTROL Board Ref No Location Ref No Location ...

Page 23: ...r Waveform Page 20 w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com http www xiaoyu163 com ...

Page 24: ...35 34 33 1 2 CCB INTERFACE CONTROL CIRCUIT LOGIC CIRCUIT CONTROL CIRCUIT 32 31 30 29 28 27 26 25 24 23 22 21 20 19 R VREF 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L VREF 3 LROUT LFOUT LFIN LOUT LSB LBASS2 LBASS1 LTRE LIN LSELO L5 L4 L3 L2 L1 VSS VDD RROUT RFOUT RFIN ROUT RSB RBASS2 RBASS1 RTRE RIN RSELO R5 R4 R3 R2 R1 VREF CL DI CE w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 ...

Page 25: ...ve 26 KEYACK I Key acknowledge signal detect input from the liquid crystal display driver IC900 27 DAVN RDS I Not used fixed at L 28 B U IN I Battery detect signal input from the SONY bus interface IC800 and battery detect circuit L is input at low voltage 29 NCI I Not used fixed at L 30 RAM BU I Internal RAM reset detection signal input terminal Input terminal to check that RAM data are not destr...

Page 26: ... open 83 ILL COLOR I Illumination color select input terminal L amber illumination H green illumination 84 DEST SEL0 I Destination setting terminal fixed at H 85 DEST SEL1 I Destination setting terminal XR CA300 fixed at L XR CA320 CA320X fixed at H 86 DEST SEL2 I Destination setting terminal XR CA300 fixed at L XR CA320 CA320X input for the FREQUENCY SELECT switch S60 87 88 NCO O Not used open 89...

Page 27: ...n Remark 1 3 224 905 01 PANEL SUB 2 X 3370 437 1 LOCK ASSY 3 3 041 581 11 DOOR CASSETTE 4 3 044 125 01 SPRING TORSION 5 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT 6 1 776 207 31 CORD WITH CONNECTOR POWER CA300 6 1 783 736 61 CORD WITH CONNECTOR POWER CA320 CA320X 7 X 3378 167 1 COVER ASSY TOP 8 A 3326 859 A MAIN BOARD COMPLETE CA300 8 A 3326 884 A MAIN BOARD COMPLETE CA320X 8 A 3326 962 A MAIN BOAR...

Page 28: ...1 3 375 372 01 SPRING F R 62 3 224 915 01 BUTTON FF M 63 3 224 907 01 BUTTON D BASS MBP D OFF 64 3 224 929 01 BUTTON SEEK M SEEK AMS m 65 3 224 927 01 PLATE LCD GROUND 66 1 694 696 31 CONDUCTIVE BOARD CONNECTION 67 3 224 926 01 ILLUMINATOR 68 3 224 931 01 PLATE LIGHT GUIDE 69 1 786 099 11 SWITCH SHEET 70 3 224 904 01 PANEL FRONT BACK 71 3 227 319 01 SHEET REFLECTROR LCD900 1 804 512 11 DISPLAY PAN...

Page 29: ...SCREW P 2X3 117 3 045 893 01 REEL SPINDLE 119 A 3220 826 A MECHANISM DECK ASSY MG 36SZ11 32 HP901 1 500 661 11 HEAD PLAYBACK M901 1 763 507 11 MOTOR CAPSTAN REEL S901 1 771 928 11 SWITCH SLIDE DIRECTION S902 1 771 926 11 SWITCH LEAF FF REW S903 1 771 927 11 SWITCH LEAF TAPE DETECT 101 102 103 104 105 106 107 108 110 6 5 7 M901 S902 9 8 HP901 109 not supplied not supplied not supplied not supplied ...

Page 30: ... LED CL 170FG CD T 6 ATA CA300 CA320 D914 8 719 078 39 LED CL 170SR CD T 3 REP CA320X D914 8 719 082 98 LED CL 170FG CD T 3 REP CA300 CA320 D915 8 719 078 39 LED CL 170SR CD T 2 DISC CA320X D915 8 719 082 98 LED CL 170FG CD T 2 DISC CA300 CA320 D916 8 719 078 39 LED CL 170SR CD T 1 DISC CA320X D916 8 719 082 98 LED CL 170FG CD T 1 DISC CA300 CA320 D918 8 719 033 86 LED CL 170D CD T ILLUMINATION D9...

Page 31: ...IC CHIP 0 001uF 10 50V CA300 C121 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V CA300 C124 1 124 257 00 ELECT 2 2uF 20 50V C125 1 124 257 00 ELECT 2 2uF 20 50V C130 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C131 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C160 1 124 257 00 ELECT 2 2uF 20 50V C161 1 124 257 00 ELECT 2 2uF 20 50V C162 1 104 942 11 ELECT 1uF 20 50V C163 1 104 942 11 ELECT 1uF 20 50V C164 1 162...

Page 32: ...8 719 988 61 DIODE 1SS355TE 17 D450 8 719 109 72 DIODE MTZJ T 77 3 9B D620 8 719 110 03 DIODE MTZJ T 77 7 5C D622 8 719 991 33 DIODE 1SS133T 77 D630 8 719 110 49 DIODE MTZJ T 77 18B CA320 CA320X D640 8 719 110 49 DIODE MTZJ T 77 18B D650 8 719 110 49 DIODE MTZJ T 77 18B D700 8 719 200 82 DIODE 11ES2 TA1B D710 8 719 049 38 DIODE 1N5404TU D720 8 719 988 61 DIODE 1SS355TE 17 D721 8 719 200 82 DIODE 1...

Page 33: ... R208 1 216 864 11 SHORT 0 R350 1 216 841 11 METAL CHIP 47K 5 1 16W R351 1 216 841 11 METAL CHIP 47K 5 1 16W R352 1 216 833 11 METAL CHIP 10K 5 1 16W R353 1 216 833 11 METAL CHIP 10K 5 1 16W R354 1 216 808 11 METAL CHIP 82 5 1 16W R355 1 216 808 11 METAL CHIP 82 5 1 16W R356 1 216 835 11 METAL CHIP 15K 5 1 16W R357 1 216 835 11 METAL CHIP 15K 5 1 16W R358 1 216 854 11 METAL CHIP 560K 5 1 16W R359 ...

Page 34: ... SHORT 0 R855 1 164 315 11 CERAMIC CHIP 470PF 5 50V SWITCH S1 1 692 431 21 SWITCH TACTILE RESET S60 1 572 552 11 SWITCH SLIDE FREQUENCY SELECT CA320 CA320X THERMISTOR TH800 1 801 792 21 THERMISTOR POSITIVE TUNER TU100 1 693 524 11 FM AM TUNER UNIT FAE370 A01 VIBRATOR X1 1 795 134 11 VIBRATOR CRYSTAL 18 432MHz X4 1 567 098 41 VIBRATOR CRYSTAL 32 768kHz MISCELLANEOUS 6 1 776 207 31 CORD WITH CONNECT...

Page 35: ...1 01 SUPPORT ND FITTING CA300 507 X 3370 077 1 SCREW ASSY AE KEY FITTING CA320 CA320X 507 FITTING SCREW 1 BUSHING 1 KEY 1 SCREW ASSY AE KEY FITTING 501 502 504 506 FRAME ASSY 1 COLLAR 1 FITTING SUPPORT ND 1 POWER CORD 1 T4 12 1 P4 6 1 505 503 KEY 1 K5 8 4 XR CA300 XR CA320 CA320X SCREW ASSY KEY FITTING www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 ...

Page 36: ...Description of Revision 1 1 2001 05 Correcting of printing errors Part No for CASSETTE DOOR LIQUID CRYSTAL DISPLAY BUTTON for XR CA320X addition ECN CSA04518 CSA04596 CSA04854 1 0 2001 02 New www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www xiaoyu163 com htt...

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