Sony VAIO PCG-FX220 Service Manual Download

Page: 26 / 32

Confidential

PCG-FX220/FX220K/FX240/FX240K/
PCG-FX250/FX250K/FX270/FX270K (UC)

Ref.No.

Part No.

Description

Ref.No.

Part No.

Description

5-1. Main Section

Ref.No.

Part No.

Description

5-3

5-4

X-4623-780-1

ASSY BOTTOM (AM2)

4-640-837-31

DOOR BATTERY

4-640-837-22

DOOR BATTERY

* 8

4-651-706-21

HEATSINK BOTTOM

* 8

4-651-706-01

HEATSINK BOTTOM

* 11

4-651-707-11

INSULATOR HEATSINK BOTTOM

* 11

4-651-707-21

INSULATOR HEATSINK BOTTOM

1-763-658-21

FAN, DC (WITH HEAT SINK)

4-643-832-31

DUMMY CARD

4-643-832-21

DUMMY CARD

A-8025-266-A

SWX-73 (CH) ASSY (S)

A-8066-695-A

COMPLETE PWB SWX-73CH

X-4623-388-2

ASSY HOOD KEYBOARD (Z)

1-529-287-11

SPEAKER UNIT

3-718-233-01

NUT, PLATE

1-790-639-22

FPC 50PIN (FOR HDD)

1-772-727-11

(FX250/FX250K/FX270/FX270K)...
HDD (DJSA-220 20.0GB)

1-796-187-11

(FX220/FX220K/FX240/FX240K)...
HDD (15.0GB)-DJSA220

1-476-647-12

KEY BOARD UNIT (US)

X-4623-390-1

ASSY PALMREST

1-772-529-72

PAD, TOUCH

A-8025-267-A

CNX-125 (CH) ASSY (S)

A-8066-693-A

COMPLETE PWB CNX-125CH

4-651-699-01

BRACKET PAD

* 30

4-651-708-21

BRACKET (HDD)

4-640-861-11

BRACKET CD-ROM R

1-796-171-11

(FX220/FX220K)...
DVD-ROM DRIVE (SDR-081)

1-796-072-12

(FX240/FX240K/FX250/
FX250K/FX270/FX270K)...
COMBO DRIVE (UJDA710)

X-4623-749-1

(FX220/FX220K)...
ASSY DOOR DVD-RW Q (EXP)

X-4623-442-1

(FX240/FX240K/FX250/
FX250K/FX270/FX270K)...
ASSY DOOR DVD-RW PA (EXP)

4-640-860-12

BRACKET (CD-ROM L)

4-640-828-01

PLATE FDD

1-772-034-21

FDD (FD-5HG-5760)

X-4623-528-1

ASSY BOTTOM FDD Z (TCY2)

4-651-713-11

(CH)...DOOR (IO)

4-651-713-01

(JP)...DOOR I/O

4-651-844-01

FOOT REAR

4-651-714-21

DOOR DOCKING CONNECTOR

4-640-851-11

FOOT FRONT

A-8025-233-A

(CH)...PWS-13 (CH) ASSY (S)

A-8025-234-A

(JP)...PWS-13 (JP) ASSY (S)

1-761-380-23

CARD, MODEM

1-790-640-11

FPC 50PIN (FOR CD-ROM)

1-790-641-11

FPC 50PIN (FOR FDD)

4-640-845-11

BUTTON BAY

4-644-349-01

LATCH BAY

* 57

4-640-854-01

SPRING BAY

* 58

4-651-850-01

BRACKET BOTTOM

* 59

4-640-857-01

DOOR BATTERY SPRING

4-651-698-21

DISPLAY BASE

4-651-928-01

COVER BATTERY CONNECTOR

4-652-099-21

(CH)...LABEL I/O

4-652-099-01

(JP)...LABEL I/O

4-641-629-01

INSULATOR FDD

4-641-763-21

LABEL FD

4-641-851-02

SPRING (FDD), PLATE

4-651-709-41

(CH)...BRACKET IO

4-651-709-01

(JP)...BRACKET IO

4-651-702-11

DOOR DIMM

* 76

4-644-361-01

BRACKET SPK

* 78

4-644-362-21

PLATE PALMREST

* 78

4-644-362-11

PLATE PALMREST

8-749-019-00

IC HYM71V16M655AT6-P
(PC-100 SO-DIMM (128MB CL2))

8-749-019-29

IC MC-4516CD641PS-A80
(PC-100 SO-DIMM (128MB CL2))

8-749-018-97

(FX270/FX270K)...
IC HYM71V8M655AT6-P
(PC-100 SO-DIMM (64MB CL2))

8-759-695-59

(FX270/FX270K)...
IC MT4LSDT864HG-10EB1
(PC-100 SO-DIMM (64MB CL2))

1-960-827-21

HARNESS (2 PIN)

A-8025-235-A

(CH)...MBX-49 (CH) ASSY (S)

A-8025-236-A

(JP)...MBX-49 (JP) ASSY (S)

105

4-641-630-11

COVER BAY HOLE

112

1-815-505-12

CONNECTOR,2 SLOT CARD BUS

123

1-790-711-21

FFC (PPK)

124

1-757-767-11

FFC (TP-CNX)

125

1-790-710-11

FFC (SWX-PWS)

126

4-644-053-01

SPACER FDD

* 128

4-653-452-01

PLATE, GROUND

* 134

4-645-433-01

BRACKET BAY CONNECTOR

136

4-644-357-01

CUSHION SPK

139

A-8048-966-A

ASSY BAY FD (TE)

147

6-700-620-01

(FX220/FX220K)...
IC KP80526GY750256-2 (PIII 750 MHz)

147

6-700-619-01

(FX240/FX240K/FX250/FX250K)...
IC KP80526GY800256-2 (PIII 800 MHz)

147

6-700-618-01

(FX270/FX270K)...
IC KP80526GY850256-2 (PIII 850 MHz)

148

X-4623-561-2

ASSY LATCH DETECTOR

* 152

4-651-871-01

HEAT SINK

153

4-652-012-01

SHEET, ELECTRIC HEAT

154

4-651-989-01

SPACER (MBX)

155

4-651-701-11

DOOR MODEM

156

4-653-151-11

SPACER (KBF)

157

4-653-466-01

CUSHION (HD-M)

159

4-653-963-01

SHIELD (CNX)

160

4-653-964-01

SPACER (B/P)

161

4-654-019-01

GASKET (AV)

162

4-654-047-01

SHIELD (AV)

163

4-653-936-01

GASKET (HB/M)

164

1-779-745-21

JACK, DC

165

1-815-422-11

USB CONNECTOR (VERTICAL)

166

1-695-514-21

JACK (SMALL TYPE) 1P

167

1-815-221-21

CONNECTOR, USB (VERTICAL)

169

4-653-962-01

SHIELD (USB)

170

4-644-667-11

COVER RJ-11

170

4-644-667-01

COVER RJ-11

171

4-654-350-11

SHEET (CPU), THERMAL

184

4-654-776-01

INSULATOR (SCREW)

4-641-726-41

SCREW (M2), SPECIAL HEAD

4-644-899-01

SCREW (M2), 0 NUMBER P3 KIND

4-639-112-01

SCREW M2X4

4-646-807-01

0 PLATE M2.5 (FDD)

4-644-402-12

SCREW (MBX)

B10

4-652-498-01

+B M2 (NOJI)

B12

4-645-177-01

SCREW (M1.7X3.5)

B14

4-645-497-01

SCREW (M2.6), CROSS (HOLE) BIND

B15

4-635-301-01

SCREW M3X4

B18

4-635-966-01

SCREW (HEX)

B31

4-645-214-11

GRIP, M2

B32

7-621-772-68

SCREW +B 2X12

B33

4-642-852-21

+B M2

B34

4-641-726-11

SCREW (M2), SPECIAL HEAD

B35

7-621-772-70

SCREW +B 2X14

B36

7-622-205-05

NUT (M2 TYPE2), HEXAGON

B37

4-650-481-01

SCREW (B1.7), TAPPING

Summary of Contents for VAIO PCG-FX220

Page 1: ...US Model Canadian Model Confidential PCG FX220 FX220K FX240 FX240K PCG FX250 FX250K FX270 FX270K SERVICE MANUAL NOTEBOOK COMPUTER 9 872 227 11 S400 Illust PCG FX270K ...

Page 2: ...r servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily damaged by heat 6 When handling flexible p...

Page 3: ...ness FPC Display Hpusing Assy 1 12 14 LCD Section FX240 FX240K Model Made by HI 1 13 1 Bezel Housing Assy 14 inch 1 13 2 Bracket LCD Left Bracket LCD Right LCD Unit 14 inch 1 14 3 FPC Inverter Assy Display Housing Assy LCD Harness 1 14 1 4 Replacing the CPU 1 15 1 Socket type 1 2 1 15 1 Removing the CPU 1 15 2 Installing the CPU 1 15 2 Socket type 3 1 16 1 Removing the CPU 1 16 2 Installing the CP...

Page 4: ...LAY ASSY P 1 2 LITHIUM BATTERY P 1 6 FPC INVERTER ASSY DISPLAY HOUSING ASSY BEZEL HOUSING ASSY COMBINATION DVD ROM DRIVE LCD UNIT PWS 13 BOARD P 1 6 P 1 6 HDD P 1 9 P 1 11 P 1 13 P 1 9 P 1 11 P 1 14 P 1 10 P 1 12 P 1 14 P 1 10 P 1 12 P 1 14 P 1 10 P 1 12 P 1 14 P 1 10 P 1 12 P 1 14 LCD HARNESS BRACKET LCD LEFT P 1 14 BRACKET LCD RIGHT P 1 14 P 1 4 PALM REST PLATE P 1 4 BRACKET PAD P 1 4 TOUCH PAD ...

Page 5: ...D ROM Drive 6Hood Keyboard Assy 7 9 5 q Keyboard Unit Four Claws MBX 49 Board CN2004 MBX 49 Board CN1902 3M2X4 Special Head Black 8M2X4 Special Head Black 1 2 4Pull it up sliding it to the right qaCombination Drive DVD ROM Drive 7DC Fan q 9M2X6 Special Head Gold 2 B M2 X2 Gold 5Screw M2 0 Number P3 Kind X4 Black 3Plate ground MBX 49 Board CN102 8 4 1 MBX 49 Board CN102 6 ...

Page 6: ...250K FX270 FX270K Model 2 FX220 FX220K Model Claw 7DVD RW Door Assy 8COMBO Drive 5Bracket CD ROM R 2Bracket CD ROM L 3 B M2 X2 Gold 1 B M2 X2 Gold 4 B M2 X2 Gold 6Screw M1 7 X3 Black 7DVD ROM Door Assy Two claws 6Tapping screw B1 7 Black 8DVD ROM Drive 5Bracket CD ROM R 2Bracket CD ROM L 3 B M2 X2 Silver 1 B M2 X2 Silver 4 B M2 X2 Silver ...

Page 7: ... X2 Gold 2Screw M3X4 X2 Gold 3Bracket HDD 4FPC 50Pin for HDD 5HDD MBX 49 Board CN2201 Palm Rest Assy 1M2X4 Special Head Black 4 1M2X4 Special Head x4 Black 5Bracket Pad 9Touch Pad 8FPC TP CNX 6FPC SWX PWX 3Palm Rest Plate 7CNX 125 Board 2Screw M2 0 Number P3 Kind X4 Black PWS 13 Board CN4004 3Pull it to the front slightly and raise to remove it 2Move down the front portion slightly downward and th...

Page 8: ... Special Head Gold 5M2 6 Cross Hole Bind Black 7M2 6 Cross Hole Bind Black qs 2 6M2 6 Cross Hole Bind X2 Black q B 2X12 Silver Six Claws MBX 49 Board CN701 4Plate ground 3 B M2 X2 Gold qdClose simultaneously both left and right hinges approximately 90 in the direction of the arrow Note To remove the cover hinge bend slightly the center of the display base facilitates the removal work 1Stand the LC...

Page 9: ... to the subsequent paragraph 11 Modem card for more details 6PWS 14 Board 3 5Latch Detector 4Two Claws 1 2M2X4 Special Head X2 Black MBX 50 Board CON22 qjMBX 50 Board 9PC Card Connector q M2 Grip X2 Black 8 B 2X14 X2 Silver 2 B 2X4 Silver 3Screw MBX Silver qhI O Bracket qgScrew HEX X6 Silevr 7 qa 5Bracket Bay Connector 4M2X4 Special Head X2 Black CON4 qsModem Card 2 qdNUT M2 TYPE2 X2 CPU 1 1M2X4 S...

Page 10: ...eaker Unit 4M2X4 X5 Black 3 1 2 8M2X4 X2 Black 6M2X4 X2 Black SWX 73 Board CN303 SWX 73 Board CN301 SWX 73 Board CN302 Projection Projection Notch Note When removing the speaker unit be sure not to damage the hood keyboard Note To re install it align the notch of the speaker unit with the projection of the hood keyboard Notch b a a a b 2DIMM Door 1M2X4 Special Head Black Removal of SO DIMM ...

Page 11: ...1 8 Confidential PCG FX220 FX220K FX240 FX240K PCG FX250 FX250K FX270 FX270K UC 11 Modem Card Removing from the bottom 2Modem Door 4Modem Card 1M2X4 Special Head Black 3M2 Grip X2 Black 5 ...

Page 12: ...r Screw Shaft 3Cover Screw Shaft 4 P 2 6X6 Lock Precision Type3 Black 4 P 2 6X6 Lock Precision Type3 Black 6M2X4 Special Head Black Cover Screw Side 15 X3 2M2X3 Special Head X3 Gold 2M2X3 Special Head X3 Gold a b 7 0 8 9 b c Bezel Housing Assy LCD unit Bezel Housing Assy Display Housing Assy Order of releasing the claws c b a Order of locking the claws a b c How to release the claw a Pull the Beze...

Page 13: ... PCG FX220 FX220K FX240 FX240K PCG FX250 FX250K FX270 FX270K UC 2 Inverter Assy LCD Harness FPC Display Hpusing Assy 6 2 2 4 5Inverter Assy 9Display Housing Assy 8LCD HARNESS 1M2X4 Special Head Black 7FPC 3Filament Tape ...

Page 14: ...Cover Screw Side 15 X3 5Cover Screw Lower 3Cover Screw Shaft 3Cover Screw Shaft 4 P 2 6X6 Lock Precision Type3 Black 4 P 2 6X6 Lock Precision Type3 Black 6M2X4 Special Head Black 1Cover Screw Side 15 X3 2M2X3 Special Head X3 Gold 2M2X3 Special Head X3 Gold a b 7 0 8 9 b c Bezel Housing Assy LCD unit Order of releasing the claws c b a Order of locking the claws a b c How to release the claw a Pull ...

Page 15: ... PCG FX220 FX220K FX240 FX240K PCG FX250 FX250K FX270 FX270K UC 2 Inverter Assy LCD Harness FPC Display Hpusing Assy 6 2 2 4 5Inverter Assy 9Display Housing Assy 8LCD HARNESS 1M2X4 Special Head Black 7FPC 3Filament Tape ...

Page 16: ...g the claws a b c How to release the claw a 5 a Pull the Bezel Housing Assy as shown to release the claw a claw part a b c b 1Cover Screw Lower X2 1Cover Screw Upper X2 2M2X4 Special Head X2 Black 2M2X4 Special Head X2 Black 4M2X4 Special Head X5 Black 4M2X4 Special Head X5 Black 6 7 3 Display Housing Assy Inverter Assy Inverter Assy CN2 Bezel Housing Assy Display Housing Assy Bezel Housing Assy L...

Page 17: ...t Bracket LCD Right LCD Unit 14 inch 3 FPC Inverter Assy Display Housing Assy LCD Harness 5LCD Unit 2Bracket LCD Right 4Bracket LCD Left 1 P M2x3 Lock X4 Gold 3 P M2x3 Lock X4 Gold claw part 5M2X4 Special Head Black 6M2X4 Special Head Black 7Display Housing Assy 4FPC 2Inverter Assy 3 1 8LCD Harness ...

Page 18: ...sponding holes of the CPU socket 2 Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock position 1 Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the lock release position 2 Pull the CPU gently upward to lift it out of the CPU socket NOTE Rotate a...

Page 19: ...e it so that the protrusion comes to the L lock position 1 Insert a flat blade screwdriver into the notch as shown in the illustration and rotate it so that the protrusion comes to the O lock release position 2 Pull the CPU gently upward to lift it out of the CPU socket NOTE Considerable force is required to rotate a flat blade screwdriver Rotate a flat blade screwdriver to the L lock position sec...

Page 20: ... 1 Removing the I O Bracket When removing the connectors of reference numbers 164 165 and 167 refer to page 5 13 remove the I O bracket first 2 Removing the Various Connectors The connectors of reference numbers 164 165 and 167 Refer to page 5 13 5 14 are connected by soldering remove the soldering first then remove the connectors MBX 49 Board I O Bracket Screw HEX X6 Silver B 2X4 X2 Silver ...

Page 21: ...ame of LCD HI HI HI Part No 1 476 300 11 1 476 186 12 1 476 789 11 DIP switch setting The upper position where ON indication is shown is the ON position The lower position is the OFF position The upper position where ON indication is shown is the ON position The lower position is the OFF position The upper position where ON indication is shown is the ON position The lower position is the OFF posit...

Page 22: ... PCG FX220 FX220K FX240 FX240K PCG FX250 FX250K FX270 FX270K UC CHAPTER 2 SELF DIAGNOSTICS Please confirm Self Diagnostics method which will be informed you with distribution of Self Diagnostics software ATTENTION END ...

Page 23: ...ignal Include ITP Connector Master IDE Device Optical Devices FPC 50pin Multi Purpose Bay FDD 2ndBattery SMBUS2 DVO DVO AHA ATF Sense FAN control ADM1030 FWH Flash BIOS ROM AHA viaLPC Int Keyboard CN FAN Batter1 FW82801 HDD BtoB CN 50pin USB PORT3 LCI SO DIMM Batter2 Refer to Clock Generator Block Diagram FW82801 SMBUS2 GMBUS Debug Board CN BtoB 30pin VDC_IN PCG FX Series BLOCK DIAGRAM Rev 1 00 w ...

Page 24: ...r Panel PHONE PRINTER SERIAL USB NETWORK MONITOR DC IN USB LCD INVERTER HARD DISK FFC LED 1 1 2 2 143 144 1 2 1 2 1 1 1 6 6 1 2 59 60 1 2 59 60 143 144 CN102 CN501 CN2701 CN4005 CN1202 1 75 150 76 FPC FPC CN2301 CN2302 CN4001 CN4002 49 50 50 CN4004 1 1 1 12 8 8 CN1502 CN702 CN1801 CN3001 CN1902 CN1401 CN2201 CN2004 CN2602 CN1802 1 1 1 1 1 1 1 25 2 2 2 30 29 50 49 10 8 99 100 18 CN1602 1 2 29 30 1 ...

Page 25: ...e exploded views are not supplied Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items When two or more parts are shown in parallel use the part described first as the main part The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les compo...

Page 26: ...LABEL FD 71 4 641 851 02 SPRING FDD PLATE 72 4 651 709 41 CH BRACKET IO 72 4 651 709 01 JP BRACKET IO 74 4 651 702 11 DOOR DIMM 76 4 644 361 01 BRACKET SPK 78 4 644 362 21 PLATE PALMREST 78 4 644 362 11 PLATE PALMREST 81 8 749 019 00 IC HYM71V16M655AT6 P PC 100 SO DIMM 128MB CL2 81 8 749 019 29 IC MC 4516CD641PS A80 PC 100 SO DIMM 128MB CL2 82 8 749 018 97 FX270 FX270K IC HYM71V8M655AT6 P PC 100 S...

Page 27: ...15 76 76 20 123 20 18 19 21 60 38 67 40 3 59 74 58 26 25 29 81 B1 B1 B34 B34 22 B1 B7 B34 B14 B14 B34 136 136 11 8 134 63 71 32 31 B10 B10 B10 33 B12 B12 J 30 12 147 82 B34 48 84 148 1 N B1 B1 B3 156 128 B33 B3 B34 88 152 153 B34 157 154 B31 B36 165 169 164 N 41 55 155 B34 105 39 57 56 not supplied 170 33 32 34 31 B10 B37 B10 B10 37 36 B6 B6 35 68 53 126 69 FX240 FX240K FX250 FX250K FX270 FX270K M...

Page 28: ...T 15 203 X 4623 690 1 ASSY HOU BEZEL 15H Z EXP 206 4 637 902 41 LATCH 207 1 476 300 11 ASSY LCD 15SXGA HI S 208 4 637 903 01 SPRING LATCH 212 X 4623 689 1 ASSY HOU DISPLAY 15H Z EXP 213 4 642 762 41 COVER HINGE 15 214 4 655 380 11 FX270 LABEL ID U 214 4 655 380 51 FX270K LABEL ID U 219 1 757 604 11 PWB FLEXIBLE PRINT SINGLE 220 4 647 506 01 BRACKET LCD L 15SX 221 4 647 508 11 BRACKET LCD LR SX 222...

Page 29: ...P 406 4 637 902 41 LATCH 407 1 476 186 12 ASSY LCD 15HI S 408 4 637 903 01 SPRING LATCH 412 X 4623 689 1 ASSY HOU DISPLAY 15H Z EXP 413 4 642 762 41 COVER HINGE 15 414 4 655 380 41 FX220 LABEL ID U 414 4 655 380 81 FX220K LABEL ID U 414 4 655 380 21 FX250 LABEL ID U 414 4 655 380 61 FX250K LABEL ID U 419 1 757 604 11 PWB FLEXIBLE PRINT SINGLE 420 4 647 506 01 BRACKET LCD L 15SX 421 4 647 508 11 BR...

Page 30: ...osition The lower position is the OFF position 1 2 3 4 5 6 7 8 0 0 1 0 0 1 1 1 0 ON 1 OFF No ON OFF 701 Weight saver 1 702 AC adaptor 1 703 Battery pack 1 704 Video cable 1 5 11 5 12 1 2 3 4 5 6 7 8 O N 312 302 326 317 301 307 308 306 305 325 303 319 B22 B8 304 B8 B8 B20 B20 B22 B8 B8 B8 B8 B8 309 314 322 323 313 313 1 301 1 476 316 11 INVERTER UNIT 302 X 4623 378 1 HINGE LEFT MV 303 X 4623 775 1 ...

Page 31: ... DC IN connector 165 1 815 422 11 CONNECTOR VERTICAL USB connector 167 1 815 221 21 CONNECTOR USB VERTICAL USB connector 5 14 END 5 13 5 5 Connector Section Before replacing the connector of reference number 164 165 and 167 remove the I O bracket For the disassembling procedure refer to page 1 17 165 72 164 167 164 72 167 167 165 164 165 Ref No Fig Part No Description ...

Page 32: ...0 1 2001 Sony Corporation Published by MNC IT Planning Control Dept SODP List of PCG FX Series As of May 2001 Model Name PCG FX290K PCG FX290 PCG FX190K PCG FX170K PCG FX150K PCG FX140K PCG FX120K PCG FX190 PCG FX170 PCG FX150 PCG FX140 PCG FX120 PCG FX270K PCG FX270 PCG FX250K PCG FX250 PCG FX240K PCG FX240 PCG FX220K PCG FX220 PCG FX210 PCG FX215 Service Manual Part No 9 872 209 11 9 872 194 11 ...

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