Sony KDL-52W4100 Service Manual Download Page 109

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KDL-52V4100/52W4100

109

REF. NO.

PART NO.

DESCRIPTION

VALUES

REF. NO.

PART NO.

DESCRIPTION

VALUES

NOTE: The components identiﬁ ed by shading
and

mark are critical for safety. Replace only

with part number speciﬁ ed.

NOTE: Les composants identiﬁ es per un trame et une
marque

sont critiques pour la securite. Ne les remplacer

que par une piece portant le numero speciﬁ e.

FB6501 1-412-911-11 FERRITE

0μH

FB6502 1-410-396-41 FERRITE

0.45μH

FB6504 1-410-396-41 FERRITE

0.45μH

IC6100

6-707-749-01

CXD9841P

IC6101 6-711-947-01 IC

MM1431CURE

IC6200

6-708-801-01

MIP2H2

IC6250 6-709-442-01 IC

MM1530ATT

IC6304 6-711-947-01 IC

MM1431CURE

IC6500

6-712-651-01

R2A20112DD#U0

CHIP CONDUCTOR

JR6001 1-216-296-11 SHORT

CHIP

JR6002 1-216-295-91 SHORT

CHIP

JR6003 1-216-296-11 SHORT

CHIP

JR6004 1-216-296-11 SHORT

CHIP

JR6005 1-216-296-11 SHORT

CHIP

JR6006 1-216-296-11 SHORT

CHIP

JR6007 1-216-296-11 SHORT

CHIP

JR6008 1-216-296-11 SHORT

CHIP

JR6009 1-216-296-11 SHORT

CHIP

JR6011 1-216-295-91 SHORT

CHIP

JR6012 1-216-296-11 SHORT

CHIP

JR6013 1-216-296-11 SHORT

CHIP

JR6014 1-216-296-11 SHORT

CHIP

JR6015 1-216-296-11 SHORT

CHIP

JR6016 1-216-295-91 SHORT

CHIP

JR6017 1-216-295-91 SHORT

CHIP

JR6018 1-216-296-11 SHORT

CHIP

JR6020 1-216-295-91 SHORT

CHIP

JR6021 1-216-296-11 SHORT

CHIP

JR6022 1-216-296-11 SHORT

CHIP

COIL

L6000

1-457-513-11

LINE FILTER COIL

L6001

1-457-472-11

LINE FILTER COIL

L6151 1-406-657-11 INDUCTOR

4.7μH

L6400 1-414-183-41 INDUCTOR

10μH

L6500 1-457-626-11 INDUCTOR

260μH

L6504 1-457-621-11 INDUCTOR

240μH

L6505 1-457-621-11 INDUCTOR

240μH

PHOTO COUPLER

PH6100 6-600-671-01 PC123Y22FZW

PH6200

6-600-671-01

PC123Y22FZW

PH6300 6-600-671-01 PC123Y22FZW
PH6302 6-600-671-01 PC123Y22FZW

TRANSISTOR

Q6100

6-551-302-01

TRANSISTOR 2SK3561(LBS1SONY,Q

Q6101

6-551-302-01

TRANSISTOR 2SK3561(LBS1SONY,Q

Q6300 6-551-678-01 TRANSISTOR

2SA1364-T111-1DE

Q6302 8-729-620-07 TRANSISTOR

2SC3052EF-T1-LEF

Q6303 6-551-714-01 TRANSISTOR

INK0001AC1-T112A-1

Q6304 6-551-714-01 TRANSISTOR

INK0001AC1-T112A-1

Q6305 6-551-696-01 TRANSISTOR

ISA1235AC1TP-1EF

Q6306 6-551-865-01 TRANSISTOR

RT1P14BC-TP-1

Q6307 6-551-866-01 TRANSISTOR

RT1N14BC-TP-1

Q6400 6-551-866-01 TRANSISTOR

RT1N14BC-TP-1

Q6402 6-551-865-01 TRANSISTOR

RT1P14BC-TP-1

Q6403 6-551-866-01 TRANSISTOR

RT1N14BC-TP-1

Q6404 6-551-866-01 TRANSISTOR

RT1N14BC-TP-1

Q6500

6-551-336-01

TRANSISTOR

2SK3934(LBS1SONY.Q

Q6501

6-551-336-01

TRANSISTOR

2SK3934(LBS1SONY.Q

Q6502 6-551-678-01 TRANSISTOR

2SA1364-T111-1DE

Q6503 6-551-696-01 TRANSISTOR

ISA1235AC1TP-1EF

Q6504 8-729-620-07 TRANSISTOR

2SC3052EF-T1-LEF

Q6505 8-729-620-07 TRANSISTOR

2SC3052EF-T1-LEF

Q6506 6-551-678-01 TRANSISTOR

2SA1364-T111-1DE

Q6507 6-551-696-01 TRANSISTOR

ISA1235AC1TP-1EF

RESISTOR

R6012 1-216-857-11 METAL

CHIP

1M 5% 1/10W

R6014 1-208-845-11 METAL

CHIP

430K 0.50%

1/10W

R6015 1-246-389-11 METAL

CHIP

560K 5% 1/4W

R6016 1-246-385-11 WIREWOUND

6.8 5% 8/5W

R6017 1-208-830-11 METAL

CHIP

100K 0.50%

1/10W

R6018 1-208-846-11 METAL

CHIP

470K 0.50%

1/10W

R6019 1-246-389-11 METAL

CHIP

560K 5% 1/4W

R6100 1-218-885-11 METAL

CHIP

39K 0.50%

1/10W

R6101 1-218-859-11 METAL

CHIP

3.3K 0.50%

1/10W

R6102 1-218-823-11 METAL

CHIP

100 0.50%

1/10W

R6103 1-218-877-11 METAL

CHIP

18K 0.50%

1/10W

R6105 1-208-854-11 METAL

CHIP

1M 0.50%

1/10W

R6106 1-208-854-11 METAL

CHIP

1M 0.50%

1/10W

R6107 1-208-854-11 METAL

CHIP

1M 0.50%

1/10W

R6108 1-208-854-11 METAL

CHIP

1M 0.50%

1/10W

Summary of Contents for KDL-52W4100

Page 1: ...me 5 2008 Updated History Information page and Front Cover to include other destinations Replaced History Information and Front Cover pages Updated D4Z D5 and G5 schematics to include missing connectors Replaced pages 71 73 and 75 Updated 4 1 Rear Cover Assembly and Stand Assembly section to include label part numbers for Mexico and Latin America models Replaced page 83 Updated 4 2 Chassis section...

Page 2: ...EX1CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION 9 883 782 02 KDL 52V4100 RM YD023 US CND KDL 52V4100 RM YD023 MX LATIN AMERICA KDL 52W4100 RM YD023 US CND KDL 52W4100 RM YD023 MX LATIN AMERICA SelfDiagnosis Supported model KDL 52W4100 RM YD023 ...

Page 3: ...the Remote Commander to View Service Data 54 2 5 Resetting to Factory Defaults 54 SECTION 3 DIAGRAMS 55 3 1 Circuit Boards Location 55 3 2 Printed Wiring Boards and Schematic Diagrams Information 55 3 3 Block Diagram 57 3 4 Schematics and Supporting Information 58 BU Board Schematic Diagram 1 of 12 58 BU Board Schematic Diagram 2 of 12 59 BU Board Schematic Diagram 3 of 12 60 BU Board Schematic Di...

Page 4: ... S Patent No 6 816 141 Manufactured under license from Dolby Laboratories Dolby and double D symbol are trademarks of Dolby Laboratories In the United States TV Guide and other related marks are registered marks of Gemstar TV Guide International Inc and or one of its affiliates In Canada TV Guide is a registered mark of Transcontinental Inc and is used under license by Gemstar TV Guide Internation...

Page 5: ...rd HD15 HD15 Cable Cable Holder 1 attached to the TV Operating Instructions Quick Setup Guide Installing the Wall Mount Bracket Warranty Card Online Registration Card Safety and Regulatory Booklet Attaching the Table Top Stand Optional Accessories Connecting Cables Suport Belt Kit Wall Mount Bracket SU WL500 TV Stand WS S10LS SU FL300 350L KDL 52V4100 KDL 52W4100 Speaker Output 10W 10W mm 65 X 150...

Page 6: ...alm directly underneath the panel but do not squeeze the speaker grill area place your fingers in the groove above the speaker grill area put stress on the LCD panel Do not lift the TV from the bottom center WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the ac power lin...

Page 7: ...s sur la région de la grille de haut parleur ne placez pas vos doigts dans le sillon au dessus de la région de la grille de haut parleur n imposez pas de charge sur le panneau ACL ne soulevez pas le téléviseur en plaçant vos mains en dessous au centre Aﬁn d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolement doit etre utilisé lors de tout dépannage ...

Page 8: ...installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover To avoid damaging the LCD panel do not press on the panel or frame edge to avoid the risk of electric shock do not scratch or press on the panel with any sharp objects do not leave the module in high temperatures or in areas of high humidity for an extended period of time do not expose the...

Page 9: ...part numbers Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics For more information on the use of Lead Free Solder please refer to http www sony training com r e b m u n t r a P r e t e m a i D s k...

Page 10: ...croamperes Leakage current can be measured by any one of three methods 1 A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2 A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC vol...

Page 11: ...l past problems and how often these problems occur 1 Diagnostic Test Indicators When an error occurs the STANDBY LED indicator will ﬂash a set number of times to indicate the possible cause of the problem If there is more than one error the indicator will identify the ﬁrst of the problem areas Control Buttons PIC OFF TIMER STANDBY POWER Description of LED Indictors LED LED Type Description Light w...

Page 12: ...mpletely visible press the Menu HOME button on the Remote Commander to refresh the display 3 Press the Channel 1 button on the Remote Commander to go to Page 2 of the Self Check list SELF CHECK PAGE 1 002 MAIN_POWER 01 Í 1 indicates an error was detected 003 DC_ALERT1 00 Í 0 indicates no error was detected 005 PANEL_ALERT 00 006 BACKLIGHT 00 013 BACKLIGHT_BALANCE 00 00001 00027 00009 00000 SELF CH...

Page 13: ...AR COVER REMOVAL 1 Remove Switch Unit from bezel Contains H1 Board 2 Disconnect 1 connector 1 Remove 2 screws from Terminal Position 2 Remove 6 screws 3 Remove 21 screws 1 2 SWITCH UNIT REMOVAL CONTAINS H1 BOARD Rear Cover 1 2 3 Bezel Switch Unit Contains the H1 Board 1 2 ...

Page 14: ...s 4 Remove 9 screws 1 4 G5 BOARD POWER UNIT AND D4Z BOARD AND D5 BOARD REMOVAL 1 Disconnect 3 connectors 2 Remove 4 screws 3 Disconnect 6 connectors KDL 52V4100 ONLY Disconnect 7 connectors KDL 52W4100 ONLY 4 Remove 6 screws 5 Release 5 Board Holders 6 Disconnect 5 connectors 7 Remove 4 screws 2 Side Jack Bracket BU Board BU Shield Main Bracket 4 1 3 G5 Board Power Unit D4Z Board D5 Board 3 4 7 6 ...

Page 15: ...4100 KDL 52V4100 52W4100 1 5 STAND AND UNDER COVER REMOVAL 1 Remove 2 screws 2 Remove 1 screw 1 Remove 4 screws 2 Remove 1 screw 1 6 AC INLET REMOVAL 2 1 Stand Assembly Under Cover 1 AC Bracket AC Inlet Bottom Bracket 2 ...

Page 16: ... from G Board Support 2 7 Remove 2 screws from Center Frame 8 Remove 2 screws from Spine Frames and Bottom Bracket 9 Remove 8 screws from Spine Frames 10 Remove 2 screws from Spine Frames and Bezel 11 Remove 4 screws from both Bottom Vesa Brackets 12 Remove 4 screws from Bottom Bracket 1 7 STRUCTURAL FRAMES AND BRACKETS REMOVAL 3 2 1 4 6 5 7 8 12 10 11 9 D5 Support Frame Main Bracket Top Vesa Brac...

Page 17: ...de out H4 Board from Light Guide 8 Disconnect 1 connector and Remove Illumination Module from Bezel KDL 52W4100 ONLY Bezel LCD Panel 1 2 1 9 LCD PANEL REMOVAL NOTE The LVDS cable can only be installed one way There is colored tape on the cable to determine which side is attached to the TCON and which side is attached to the BU Board Refer to Wire Dressing Illustration on Page 32 for KDL 52V4100 mo...

Page 18: ...HE SCREWS SECURING THE PLASTIC STRIP HOLDING THE LAMP SOCKETS DAMAGE TO THE BACKLIGHT TUBES WILL Only remove the screws securing the inverter cover which may be metal or plastic The remaining plastic strip contains sockets for the ﬂuorescent backlights and should never be loosened The backlights will pop out of the sockets and or break the backlight requiring a LCD panel replacement REMOVE SCREWS ...

Page 19: ...ntered over panel Center RED UL tape on the harness to the Center of the panel Use Plastic Boss and dimple as guides where center of panel is SHEET CORE C 2 688 011 01 QTY 11 LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND ...

Page 20: ... 2 688 011 01 QTY 11 LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND H Boards Speaker Harness Apply Sheet Core C over UL tape as shown 1 2 3 ...

Page 21: ...01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Combination H Boards Speaker Harness Apply Sheet Core C over BLACK UL TAPE on Harness Assy Apply LCD TAPE over panel sharp edge 4 1 2 Detail of where to align LCD Tape Center tape over Cut out on side of panel edge ...

Page 22: ...1 LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Combination H Boards Speaker Harness NOTE routing of H3E Board wires BE CAREFUL of Pinch Points circled in RED ...

Page 23: ...PER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Balancer Board to D4Z Board 9P Conn Assy NOTE DETAIL PHOTO of Conn Assy Wire are ABOVE plastic CLIP on panel Apply x3 Sheet Core C himelon tape as shown Use BLACK UL TAPE on the connector assy as guide where To place himelon tape 5 6 7 ...

Page 24: ...TY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Panel Balancer Board Conn Assy Detail Use Plastic Pin as guide for Black UL Tape position Wires CANNOT be below level of this Plastic pin pinch point Apply Sheet Core C to secure wires With Lower LCD Bracket installed Wires will be clear of metal edge as shown if Black UL Tape is Aligned with white plastic pin as shown 7 ...

Page 25: ... 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND LEFT Speaker Harness Apply LCD Tape to Left Speaker wires NO NEED to put LCD Tape on Speaker Dress Speaker wires and Main Harness In Sheet Core C 8 3 ...

Page 26: ...011 01 QTY 11 LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND BU Board Bracket Side Clamps to hold main harness D5 and G5 harness 1 2 4 5 3 9 10 11 ...

Page 27: ...100 ONLY SHEET CORE C 2 688 011 01 QTY 11 LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND BU Board Bracket II 8 9 3 4 5 ...

Page 28: ...88 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Balancer Board Wire Dressing NEW Hirose MDF 61 Connector on both balancer boards 10 6 D4Z Board D5 Board PANEL Balancer L PANEL Balancer R ...

Page 29: ...2 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND INSTALLATION PROCEDURE FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON PWB TO LOCK CONNECTOR HRS LOGO WILL BE VISIBLE WHEN CONNECTOR IS PROPERLY LOCK...

Page 30: ...PORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND D4Z D5 G5 Board Wire Routing 1 8 7 9 10 2 4 ARROW COLOR CODE D4Z to G5 3P RED UL G5 to D5 3P YELLOW UL D4Z to G5 8P D4Z to D5 10P 11 NOTE Slide Clamp on end of Upper VESA Support is 01 larger size Color of clamp is Black White clamp is shown only as Reference ...

Page 31: ...LCD TAPE 2 688 062 01 QTY 6 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 12 CHO FAB TAPE 2 888 494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND Switch Unit Routing Dressing Apply Tape LCD 3 Places as shown 4 5 6 4 Apply Slide Clamp 4 Places as shown 2 3 5 9 ...

Page 32: ...URE clip is centered between Guides on panel BEFORE installing screw CAUTION Securing grounding clip with 3x5mm Screw is CRITICAL FOR EMI Route LVDS Cable in Slide Clamp Clamp is CRITICAL to Prevent LVDS from Touching high voltage area on D5 Board 11 1 8 9 10 2 1 3 Apply 3x8mm Screw to secure LVDS Cable to panel and BU Board bracket MAKE SURE clip is CENTERED Between Guides on Main Bracket BEFORE ...

Page 33: ...494 01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND LVDS Cable Routing Dress CRITICAL FOR EMI Apply Cho Fab Tape P N 2 888 494 01 Over opening in LVDS Cable near TCON This Cho Fab tape conductive is CRITICAL for EMI The tape MUST contact panel LVDS Apply Himelon Tape OVER Cho Fab tape P N 2 661 260 01 MAKE SURE Himelon tape covers Cho Fab and that both himelon tape and Cho Fab tape are firmly tape...

Page 34: ...01 QTY 1 HIMELON TAPE 2 661 260 01 QTY 1 LEGEND AC Inlet Side Clamp to Lower LCD Bracket to hold AC Inlet Wires Also Side Clamp on Spine Frame to hold AC Inlet Wire Sheet Core C to Lower Bracket Metal edge sharp edge 11 12 Mounted M Clip will hold AC Inlet Wire NOTE 2nd Cable Tie is dressed ABOVE the M Clip Dress AC Cables to the SIDE Of the G5 Board Reason If cables are not pushed to the side the...

Page 35: ...L tape once harness is centered over panel Center RED UL tape on the harness to the Center of the panel Use Plastic Boss and dimple as guides where center of panel is LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 ...

Page 36: ...00 KDL 52W4100 ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 H Boards Speaker Harness Apply Sheet Core C over UL tape as shown 1 2 3 ...

Page 37: ...L 52W4100 ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 H Boards Speaker Harness Lighted SONY Logo 1 Apply LCD Tape to sharp edge of panel ...

Page 38: ...4100 ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Combination H Board Speaker Harness Apply Sheet Core C over BLACK UL TAPE on Harness Assy 4 ...

Page 39: ... 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Combination H Boards Speaker Harness NOTE routing of H3E Board wires BE CAREFUL of Pinch Points circled in RED Apply LCD Tape to sharp edge of panel 2 ...

Page 40: ... ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Combination H Board Speaker Harness Apply Sheet Core C to Main Harness and panel in location shown 5 ...

Page 41: ...QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Balancer Board to G5 Board 9P Conn Assy NOTE DETAIL PHOTO of Conn Assy Wire are ABOVE plastic CLIP on panel Apply x3 Sheet Core C himelon tape as shown Use BLACK UL TAPE on the connector assy as guide where To place himelon tape 6 7 8 8 ...

Page 42: ...VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Panel Balancer Board Conn Assy Detail Use Plastic Pin as guide for Black UL Tape position Wires CANNOT be below level of this Plastic pin pinch point Apply Sheet Core C to secure wires With Lower LCD Bracket installed Wires will be clear of metal edge as shown if Black UL Tape is Aligned with white plastic pin as shown 8 ...

Page 43: ... 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 LEFT Speaker Harness Apply LCD Tape to Left Speaker wires NO NEED to put LCD Tape on Speaker Dress Speaker wires and Main Harness In Slide Clamp 3 5 5 ...

Page 44: ...100 KDL 52V4100 52W4100 KDL 52W4100 ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 BU Board Bracket II 1 3 2 4 5 ...

Page 45: ... 52W4100 ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Balancer Board Wire Dressing NEW Hirose MDF 61 Connector on both balancer boards 9 6 ...

Page 46: ... SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 INSTALLATION PROCEDURE FOR MDF 61 CONNECTOR STEP1 ALIGN CONNECTOR STEP2 INSTALL CONNECTOR STEP3 PUSH DOWN ON BLACK LOCK TAB TO SEAT CONNECTOR WHEN CONNECTOR IS SEATED IT WILL CLICK INTO PLACE STEP4 PULL LOCK BLACK LOCK TAB IN DIRECTION INDICATED ON PWB TO LOCK CONNECTOR HRS LOGO WILL BE VISIBLE WHEN CONNECTOR IS PROPERLY LOCKED ...

Page 47: ...LIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 D4Z D5 G5 Board Wire Routing 1 8 7 9 ARROW COLOR CODE D4Z to G5 3P RED UL G5 to D5 3P YELLOW UL D4Z to G5 8P D4Z to D5 10P NOTE Slide Clamp on end of Upper VESA Support is 01 larger size Color of clamp is Black White clamp is shown only as Reference ...

Page 48: ... ONLY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 D4Z D5 G5 Board Wire Routing ARROW COLOR CODE G5 to D5 3P YELLOW UL D4Z to G5 8P D4Z to D5 10P 9 2 1 ...

Page 49: ...LY LEGEND SHEET CORE C 2 688 011 01 QTY 12 LCD TAPE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 Switch Unit Routing Dressing Apply Tape LCD as shown 4 Apply Slide Clamp 4 Places as shown 2 3 4 9 1 9 1 8 ...

Page 50: ...LVDS Cable Routing Dress EMI CRITICAL Apply 3x8mm Screw to secure LVDS Cable to panel and BU Board bracket MAKE SURE that the LVDS clip is Centered between guides on Main Bracket and Panel BEFORE applying screw LVDS CLIP SCREW IS CRITICAL FOR EMI 9 10 2 1 Route LVDS Cable in Slide Clamp Clamps are necessary to keep LVDS cable from touching high voltage area of D5 Bd 1 52W LVDS cable has x3 White U...

Page 51: ...650 770 11 QTY 11 AC Inlet Side Clamp to Lower LCD Bracket to hold AC Inlet Wires Also Side Clamp on Spine Frame to hold AC Inlet Wire Sheet Core C to Lower Bracket Metal edge sharp edge 10 11 Mounted M Clip will hold AC Inlet Wire NOTE 2nd Cable Tie is dressed ABOVE the M Clip Dress AC Cables to the SIDE Of the G5 Bd Reason If cables are not pushed to the side they will touch rear cover N G ...

Page 52: ...APE 2 688 062 01 QTY 4 SLIDE CLAMP 2 650 770 01 QTY 1 UPPER VESA SUPPORT SLIDE CLAMP 2 650 770 11 QTY 11 4P Cable TCON POWER Routing Dress EMI CRITICAL PART Route wires in Slide Clamp as shown 9 11 12 Apply Sheet Core C 2 Places on Connector Assy CAUTION Wires MUST be firmly taped to panel EMI CRITICAL 1 8 ...

Page 53: ...ECK 001 COLOR ADJ 001 R_DRV SERVICE DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT H801 03 0070 S001000 TM1 000 TD1 000 TP1 000 TB1 000 00100 Sample TV Service Menu 2 3 VIEWING THE SERVICE MENUS Use the Remote Commander to view the BE and Digital service menus options 1 To display the Service Menu that contains the Category you want to adjust press JUMP on the Remote Commander For a complete list o...

Page 54: ...h the display 2 To change the category press 2 or 5 on the Remote Commander Note Pressing 2 or 5 only changes the categories within the service menu displayed To change a category on one of the other service menus press the JUMP button until the correct service menu is displayed 3 To change the adjustment item press 1 or 4 on the Remote Commander 4 To exit service mode turn the power off ENT 0 Rea...

Page 55: ...tion Speciﬁc instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual All capacitors are in μF unless otherwise noted pF μμF 50WV or less are not indicated except for electrolytics and tantalums All electrolytics are in 50V unless otherwise speciﬁed All resistors are in ohms kΩ 1000Ω MΩ 1000kΩ Indicat...

Page 56: ...Anode Cathode Common Cathode Cathode Common Cathode Cathode Common Common Common Common Cathode Anode Base Emitter Collector Base Emitter Collector Drain Gate Gate Drain Device Printed symbol Terminal name Circuit Terminal name of semiconductors in silk screen printed circuit Anode Anode Anode Cathode Anode Anode Cathode Transistor FET Transistor FET Emitter Collector Base Transistor Source Gate D...

Page 57: ... CLK HV Sync CLK for GPX LCD FHD T Con FHD HFR FHD 18h FHD Panel with HFR LCD FHD T Con FHD FHD Panel LVDS CXD9926TP CXD9926TP 68h 68h Audio SW ADC DSP Surround DAC Audio Amp TPA3100D2 Audio Compound IC SPDIF SPDIF IIS HDMI BE Micro MB91305 Control Trident ATI Video SW HDMI SW Power TAS HFR CEC Audio Mute DDR2 DDR2 32MB 32MB DDR2 DDR2 64MB 64MB RTC RTC 64h 64h One NAND One NAND 64MB 64MB DDR2 DDR2...

Page 58: ... R1307 1 16W 2012 25V 1 C1307 X7R GND A_V2_IN_V A_V2_IN_V DIMMER_DRV_OUT REG12V JL1401 JL1402 JL1403 JL1404 JL1405 VD1006 4 1 2 3 GND VD1007 4 1 2 3 VD1052 4 1 2 3 GND VD1104 4 1 2 3 VD1124 4 1 2 3 VD1201 4 1 2 3 VD1203 4 1 2 3 VD1205 4 1 2 3 25V 0 01 X7R C1401 2 1 4 3 GND 10k RB1401 2 1 4 3 6 5 8 7 GND GND 2012 25V 1 C1306 X7R CHIP 100 R1306 1 16W 5 A_DMP_V RT3S02M T111 1 Q1304 3 2 1 6 5 4 RT3S02...

Page 59: ...1 X7R C2040 25V 0 01 C2041 1005 X7R 3216 16V 4 7 X7R C2055 3216 16V 4 7 X7R C2056 2012 10V 4 7 X7R C2011 1 2 4 7 C2030 4 7 C2015 4 7 C2032 4 7 C2036 1005 16V C2001 0 1 16V 100 C2009 16V 100 C2016 16V 100 C2034 1005 50V 0 001 X7R C2125 CL2001 100 RB2003 2 1 4 3 0 R2006 0 R2009 RB2029 10k 2 1 4 3 6 5 8 7 25V 4 7 C2054 25V 4 7 C2065 25V 4 7 C2066 25V 4 7 C2067 25V 4 7 C2068 25V 4 7 C2073 25V 4 7 C207...

Page 60: ...0 1 C3006 16V 100 RB3003 2 1 4 3 6 5 8 7 1 16W RN CP 0 5 6 8k R3402 1 16W RN CP 0 5 68k R3401 4 3 2 1 IC3502 MM3286EFBE SDA SCL O S GND A2 A1 A0 VCC 4 3 2 1 IC3003 M24256 BWMN6TP A E0 E1 E2 GND SDA_A SCL_A NVM_WP VCC X_SP_MUTE I2C_TAS_SCL_2 I2C_TAS_SDA_2 DIMMER BACKLIGHT INVERTER_ERR POWER1 PANEL_ALERT UART0_RXD 1005 50V 0 001 X7R C3001 1005 50V X7R C3202 0 001 X_DSP_RST GND AC_OFF_DET STBY_LED HP...

Page 61: ...B18 AD2 C18 AD3 D18 AD4 E17 AD5 D17 AD6 C17 AD7 B17 ADDR0 C21 ADDR1 B21 ADDR2 A20 ADDR3 B20 ADDR4 C20 ADDR5 C19 ADDR6 B19 ADDR7 A19 ALE B16 WR A16 RD A17 CPU_CS C16 SDA B11 SCL C11 RESET AF12 V5SF2 C9 V5SF3 AB3 V5SF3 AD3 TXD C5 INTR D2 WDOG H1 VCCHRST J1 PWRBT J2 PWRON J3 CRX0 J4 TESTMOD AB4 TESTCON AB5 MUTE AC1 GP27 AC2 GP28 AE1 GP29 AF1 USBOC AC3 USBPPON AC4 ATVEN AC5 M2LF AC7 SCLM2 AD1 SDAM2 AD...

Page 62: ...4943 1005 25V 0 01 X7R C4944 1005 25V 0 01 X7R C4945 0uH FB4902 0uH FB4900 0uH FB4901 0uH FB4903 2012 6 3V 22 X6S C4948 CXD9937GB IC4700 VDDM C24 VDDM D19 VDDM D20 VDDM D21 VDDM E19 VDDM E20 VDDM E21 VDDM E22 VDDM F19 VDDM F20 VDDM F21 VDDM G21 VDDM G22 VDDM H21 VDDM H22 VDDM J21 VDDM J22 VDDM K21 VDDM K22 VDDM L21 VDDM L22 VDDM T21 VDDM T22 VDDM U21 VDDM U22 VDDM U23 VDDM U24 VDDM V21 VDDM W21 VD...

Page 63: ...HPD_DET4 DDC5V_4 PLUG_DET2 HPD_DET2 DDC5V_2 DDC5V_1 PLUG_DET1 HPD_DET1 DDC5V_3 PLUG_DET3 HPD_DET3 HDMI3 3V GND GND J5000 15P BLK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5199 2 1 3 4 6 5 IN1 IN2 GND OUT1 OUT2 GND VD5169 BLK 23P J5101 1 D2 2 E 3 D2 4 D1 5 E 6 D1 7 D0 8 E 9 D0 10 CLK 11 E 12 CLK 13 CEC 14 NC 15 DDCCLK 16 DDCDAT 17 E 18 DDC 5V 19 HPD BLK 23P J5102 D...

Page 64: ...7015 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7014 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7012 8 4 3 2 1 S1 D2 G1 S2 G2 D2 S1 D1 D1 D2 S1 FDS6986AS NL Q7013 1 16W 10k R7101 0 5 1 16W 15k R7103 0 5 16V 220 C7108 1 10W 5 560 R7061 POWER2 1005 R7053 10k 1 16W RN CP R7052 100k 1 16W 0 5 DDR_1 8V D3 3V D2 5V 3216 16V 4 7 X7R C7028 1005 16V 0 1 C7030 REG9V 2012 10V 4 7 X7R ...

Page 65: ...X7200 1 16W RN CP 0 5 1 5k R7200 1 16W RN CP 0 5 1 5k R7261 E ET7200 E ET7201 E ET7202 E ET7203 E ET7204 E ET7205 E ET7206 E ET7207 215 0684001 00 IC7000 VSS F7 VSS G26 VSS H6 VSS J6 VSS J26 VSS K6 VSS K26 VSS L6 VSS L11 VSS L12 VSS L13 VSS L14 VSS L17 VSS L18 VSS L19 VSS L20 VSS M11 VSS M12 VSS M13 VSS M14 VSS M17 VSS M18 VSS M19 VSS M20 VSS N6 VSS N11 VSS N12 VSS N13 VSS N14 VSS N17 VSS N18 VSS ...

Page 66: ...VDDQ4 DQ8 VDDQ5 DQ12 VSSQ4 DQ11 DQ10 VSSQ5 DQ13 VDD2 NC VSS2 DQ4 VSSQ9 DQ3 DQ2 VSSQ10 DQ5 VDDL VREF VSS3 VSSDL CK VDD3 VSSQ6 LDQS VDDQ6 CKE WE RAS CK ODT BA2 DQ6 VSSQ7 LDM LDQS VSSQ8 DQ7 VDQ7 DQ1 VDQ8 VDQ9 DQ0 BA0 BA1 CAS CS A10 AP A1 A2 A0 VDD4 VSS4 A3 A5 A6 A4 A7 A9 A11 A8 VSS5 VDD5 A12 NC NC VDDQ10 NC 215 0684001 00 IC7000 DQA_0 G27 DQA_1 G28 DQA_2 H27 DQA_3 H28 DQA_4 J27 DQA_5 J28 DQA_6 J29 DQ...

Page 67: ...DI G5 HSYNC_OUT J1 VSYNC_OUT J2 215 0684001 00 IC7000 I2SSCK_INC A2 I2SWS_INC A3 I2SSD_INC A4 I2SSCK_IND D5 I2SWS_IND C5 I2SSD_IND B5 I2SSCK_OUTA AC28 I2SWS_OUTA AC27 I2SSD_OUTA AB27 I2SSOSCK_OUTA AB28 I2SSCK_OUTB AB30 I2SWS_OUTB AB29 I2SSD_OUTB AA27 I2SSOSCK_OUTB AA28 I2SSD_OUTE Y27 I2SSCK_OUTA_ALT AA30 I2SWS_OUTA_ALT AA29 I2SSOSCK_OUTA_ALT Y28 VDDR_AUDA AC26 VDDR_AUDB AA26 VSSR_AUDA AB26 VSSR_AU...

Page 68: ...D GND GND GND GND GND GND GND GND 600 FB7612 5V_VIF Q7604 2SA2122G0LS0 EMI FL7600 GND EMI FL7601 GND CL7618 CL7619 CL7620 JL7618 JL7619 JL7620 JL7621 JL7622 JL7623 JL7624 JL7625 JL7626 JL7627 JL7628 JL7629 JL7630 JL7631 JL7632 JL7633 JL7634 JL7635 JL7636 JL7637 JL7638 JL7639 1 16W RN CP 120k R7666 0uH FB7613 0uH FB7614 1005 50V 47p CH C7726 1005 50V 47p CH C7727 50V C7697 270p CH 1005 50V C7699 27...

Page 69: ... DVODE C10 TRSTb F26 TMS E26 TCK E25 TDI E24 TDO E23 DINT E22 TAPSEL E21 215 0684001 00 IC7000 TXOUT_L0N G3 TXOUT_L0P G4 TXOUT_L1N F1 TXOUT_L1P F2 TXOUT_L2N E3 TXOUT_L2P E4 TXCLK_LN D1 TXCLK_LP D2 TXOUT_L3N C3 TXOUT_L3P C4 TXOUT_L4N B1 TXOUT_L4P B2 LTVDDR F3 LTVDDR F4 LTVDDR B3 LTVDDR B4 LTVSSR E1 LTVSSR E2 LTVSSR C1 LTVSSR C2 LTPVDD D4 LTPVSS D3 215 0684001 00 IC7000 HDMI0_5V L3 DDC0_SCL L1 DDC0_...

Page 70: ... 1 2 3 4 5 6 A B C D E F G H C3301 C7094 ET7000 IC3301 C1420 C1421 C7106 D1421 F1421 F1422 JL3300 JL3301 JL4700 JL4701 Q1423 Q1424 R1420 R1421 R3312 cam90 C7045 C7066 C7078 C7084 C7086 C7089 C7093 C7097 C7101 C7105 C7121 C7169 D7019 D7020 D7025 D7026 D7027 ET7001 JL7002 JL7004 JL7410 JL7412 R7082 R7083 R7090 R7098 R7100 R7101 R7104 R7111 C7052 C7055 C7056 C7057 F7003 C1401 C1403 C1405 C1406 C2003 ...

Page 71: ...16V 100 C6745 1 GND_3 1608 25V 0 1 B C6748 1 GND_3 1608 25V 0 1 B C6794 1608 CHIP R6824 0 1608 CHIP R6823 0 1 10W 10k R6757 1608 10V 1 B C6735 JL6706 JL6707 JL6708 JL6710 JL6709 JL6711 JL6712 JL6713 JL6714 JL6717 JL6718 25V B C6756 0 1 25V B C6757 0 1 16V 100 C6759 1 10W R6755 100k BAT54HT1 D6725 1608 25V B C6728 0 022 D6709 MAZ8056G0LS0 R6632 1k R6633 1k 25V 0 1 B C6609 50V 1000p CH C6731 1 3 2 4...

Page 72: ...R6825 C6710 C6713 D6704 JL6727 C6709 CN6704 CN6700 1 3 4 HV1 C6712 C6714 C6792 D6705 JL6728 JR6706 R6818 R6819 1 4 CN6705 3 HV2 D6703 C6711 CN6707 ET6700 C6737 C6763 D6709 JL6716 JL6733 JR6701 R6714 R6715 R6716 R6751 R6752 R6754 R6756 R6758 R6762 R6916 CN6703 C6719 C6723 C6724 C6727 C6731 C6750 C6788 C6796 D6710 D6714 D6715 IC6701 JL6735 JL6741 JL6744 JL6748 JR6702 JR6705 JR6708 JR6709 JR6710 JR67...

Page 73: ...L JL6952 JL6954 JL6951 1 GND_3 VCC_12V Mount Mecha 263406621 A6901 D6912 Q6906 E ET6951 1 GND_2 C6958 6 3kV SL 27p 6 3kV SL C6960 27p 1608 CHIP R6966 0 UDZSTE 173 6B D6904 UDZSTE 173 6B D6905 1 4 7 9 10 2 3 6 5 T6950 TMP 16V 47 C6964 1 GND_3 JL6956 JL6957 JL6958 JL6959 JL6960 R6903 1k 1k R6904 1608 25V B C6905 0 01 1 2 CN6951 HV2 HV1 1 3 2 4 5 8 6 7 T6951 TMP EY6933 EY6934 FB6901 0uH FB6907 0 45uH...

Page 74: ...Y6905 EY6906 JW6901 L6900 C6901 C6902 EY6908 EY6912 PRI_GND 3 1 PFC_OUT R6911 High Side JW6903 JW6900 EY6907 EY6911 A6903 C6962 D6954 CN6951 JR6702 C6913 R6979 R6980 R6983 JL6970 JL6971 R6981 CN6952 C6905 R6977 CN6953 ET6951 C6959 JL6963 3 CN6954 E HV1 1 4 HV1 JL6962 1 CN6955 HV2 HV2 E E C6961 C6963 D6955 JL6964 JL6974 R6984 R6982 D M C6950 R6953 R6957 R6968 R6969 JL6951 JL6958 JL6969 R6950 C6964 ...

Page 75: ...6 JL6409 EY6203 Mount Mecha 263406641 A6001 D6000 TMP Mount Mecha 263406611 A6003 D6150 D6151 D6152 TMP R6015 560k 1 4W 0 5 2012 1 10W RN CP R6017 100k MA2J1110GLS0 D6001 R6014 2012 1 10W RN CP 430k 2012 1 10W RN CP R6018 470k ISA1235AC1TP 1EF Q6503 2SA1364 T111 1DE Q6506 1608 50V 4700p X7R C6509 MA2J1110GLS0 D6504 1 10W RN CP 100 R6529 5 1 10W RN CP 10k R6512 5 1 10W RN CP 470 R6505 0 5 1 10W 20k...

Page 76: ... 0 1 8 E Y 6 5 0 8 E Y 6 1 1 0 Q 6 5 0 1 Q 6 5 0 0 I C 6 1 0 0 I C 6 2 0 0 I C 6 3 0 1 I C 6 5 0 0 I C 6 3 0 0 1 8 C N 6 1 5 3 1 5 C 6 1 5 4 E T 6 0 0 0 I C 6 1 5 0 A 6 0 0 3 C 6 4 0 5 I C 6 2 5 0 R E G 1 2 V G N D I N V _ E R R B A C K _ L I G H T D I M M E R G N D B A L A N C E R _ E R R N C R E G 1 2 V R E G 1 2 V U N R E G _ 1 5 V _ G N D R E G 1 2 V _ G N D U N R E G _ 1 5 V _ G N D R E G 1 2...

Page 77: ...0 9 D 6 1 0 0 D 6 1 0 1 D 6 1 0 2 C 6 5 1 0 D 6 1 0 4 R 6 1 0 0 C 6 5 1 1 D 6 1 0 5 R 6 1 0 1 C 6 5 1 2 D 6 1 0 6 R 6 1 0 2 C 6 5 1 3 D 6 1 0 7 R 6 1 0 3 C 6 5 2 9 C 6 5 3 0 F B 6 5 0 0 F B 6 5 0 1 R 6 5 0 0 C 6 5 1 6 C 6 5 1 7 R 6 5 1 6 D 6 5 0 2 C N 6 5 0 0 R 6 5 1 1 C 6 5 2 6 C 6 5 2 0 R 6 5 1 0 R 6 5 0 9 C 6 5 1 5 C 6 5 1 4 C 6 5 0 6 A 6 0 1 4 D 6 3 0 3 R 6 3 2 9 F 6 0 0 1 P H 6 3 0 3 R 6 1 2 ...

Page 78: ... VD3 3V Q306 D302 1 16W 220 R301 0 5 1 16W 820 R302 0 5 1 16W 150 R303 0 5 1 16W 1k R305 0 5 UNR52A1G0LS0 Q301 UNR52A1G0LS0 Q302 UNR52A1G0LS0 Q303 UNR52A1G0LS0 Q305 47 C303 0 1 C302 0 R306 1k R314 33k R312 10k R311 0 R309 220k R310 1k R307 1 C304 D308 FR1105W D324 FR1105W D323 VYPY1105W D325 VYPY1105W IOUTGND VCC NC GC1 GC2 IC301 1 2 3 4 5 6 7 PICTUREOFF RED GREEN POWER GREEN TIMER RED STANDBY RED...

Page 79: ... H3E C302 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 H3E C302 C303 Q306 R306 R308 R350 R351 R352 R353 R354 R355 D301 D302 D303 C301 CL306 CN301 cam17 CL307 D304 D306 D307 R356 R357 R358 R359 R360 R361 1 876 416 11 172963611 PICOFF DATA TIMER A 1494 LED 138 A STBY PWR REC TREC ...

Page 80: ... 2 3 4 5 6 7 A B C D E F G H4 BOARD SCHEMATIC DIAGRAM CL401 CL402 CL403 2012 6 3V 10 X6S C402 VCC OUT GND1 GND2 IC401 1 2 3 CN401 3P SIRCS STBY3 3V GND 1 16W CHIP 47 R402 5 1 16W CHIP 470 R401 5 1005 50V 220p X7R C401 H4 SIRCS A 1494 139 A EX1 H4 ...

Page 81: ... 8 9 10 11 12 13 14 15 A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B C D SIRCS H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 CN401 H4 R450 R451 R452 R453 R454 R455 CL401 CL402 CL403 CN401 cam15 C401 D401 R401 C402 C403 IC401 R402 cam4 H4 C401 D401 R401 C402 C403 IC401 R402 cam4 ...

Page 82: ...6 7 5 1 A P 2 5 1 1 R 1 8 0 4 C P 2 5 1 1 R A 1 0 6 D P 2 R Q 6 4 1 T K A 7 3 0 1 A S 2 R 6 4 1 T K A 7 3 0 1 A S 2 R Q 6 0 1 T A 6 7 5 1 A S 2 R 4 7 7 1 A S 2 R Q L T 4 7 7 1 A S 2 6 L 5 L 3 2 6 1 C S 2 R Q 6 4 1 T K 2 1 4 2 C S 2 R 1 8 0 4 C S 2 R 6 0 1 T 1 8 0 4 C S 2 R 7 1 6 4 C S 2 R Q L T 7 1 6 4 C S 2 K 4 1 1 2 D S 2 X T Q A 1 0 6 D S 2 E B C A 0 9 6 6 S D F S S S G D D D D R 5 8 E T U F 1 ...

Page 83: ...yption Key Components in the back of this manual SECTION 4 EXPLODED VIEWS 1 3 290 838 01 COVER REAR 52 2 3 297 324 01 COVER ECS 3 3 298 457 02 LABEL TERMINAL US AND CND MODELS ONLY 3 3 298 457 11 LABEL TERMINAL MX AND LATIN AMERICA MODELS ONLY 4 3 298 460 01 LABEL INFORMATION KDL 52V4100 US AND CND MODELS ONLY 4 3 879 891 01 LABEL INFORMATION KDL 52V4100 MX AND LATIN AMERICA MODELS ONLY 4 3 298 66...

Page 84: ...NTAINS H1 BOARD 52 A 1511 383 A D5 BOARD COMPLETE STT 53 A 1547 088 A BU BOARD COMPLETE KDL 52V4100 US AND CND MODELS ONLY 53 A 1559 824 A BU BOARD COMPLETE KDL 52V4100 MX AND LATIN AMERICA MODELS ONLY 53 A 1547 091 A BU BOARD COMPLETE KDL 52W4100 US AND CND MODELS ONLY 53 A 1559 827 A BU BOARD COMPLETE KDL 52W4100 MX AND LATIN AMERICA MODELSONLY 54 8 597 661 00 TUNER FSS BTF CA422T 55 1 821 909 1...

Page 85: ...910 043 99 CONN ASSY 13P 105 1 910 047 24 HARNESS ASSY 30P KDL 52V4100 ONLY 105 1 910 044 22 HARNESS ASSY 30P KDL 52W4100 ONLY 106 1 835 187 11 CONNECTOR ASSY 107 1 835 186 11 CONNECTOR ASSY 108 1 910 043 96 CONN ASSY 8P 109 1 910 043 95 CONN ASSY 10P 110 1 910 043 94 CONN ASSY 9P 111 1 835 146 11 CONNECTOR ASSY MDF61 112 1 910 044 14 CONN ASSY 4P 4 3 CONNECTORS Check the Sony Electronics Service ...

Page 86: ...550 477 A H3E BOARD MOUNTED 159 3 870 966 01 BAR UNDER L 160 1 826 890 21 LOUDSPEAKER 6 5X15CM R KDL 52V4100 ONLY 160 1 826 887 21 LOUDSPEAKER 3CM 6 5X15CM R KDL 52W4100 ONLY 4 4 BEZEL ASSEMBLY AND LCD PANEL FOR KDL 52V4100 ONLY 161 1 802 651 11 LCD PANEL 52 FHD TFT 162 165 162 1 857 048 11 ETC INVERTER MT BOARD LU 163 1 857 049 11 ETC INVERTER MT BOARD LL 164 1 857 050 11 ETC INVERTER MT BOARD RU...

Page 87: ... REAR COVER 21 SPINE 2 UNDER BAR 2 LCD PNL 2 BOTTOM FRAME 4 31 7 685 648 79 SCREW BVTP 3X12 TYPE2 IT 3 TERMINAL 2 MIAN BRKT 1 LIGHT GUIDE 1 4 2 580 608 01 SCREW PSW M5X16 REAR COVER 6 STAND TO PNL 4 10 2 580 607 01 SCREW PSW M5X12 STAND NECK 7 STAND PLATE 4 UNDER COVER 1 SPINE 2 14 2 580 645 01 SCREW KTP2 3X10 STAND PLATE 14 14 2 580 606 01 SCREW PSW M5X8 SPINE 8 CENTER FRAME 2 VESA TOP 2 VESA BOT...

Page 88: ...2010 1 114 354 11 CAP CERAMIC 0 1MF X7R 1410 C2011 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C2013 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2015 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C2016 1 135 366 11 ELECT CHIP 100μF 20 16V C2018 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2019 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2021 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C2022 1 100 916 11 CERAMIC CHIP 0 1μF 10 1...

Page 89: ...10 50V C2073 1 100 764 21 ELECT CHIP 4 7μF 20 25V C2076 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C2077 1 100 764 21 ELECT CHIP 4 7μF 20 25V C2078 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C2080 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2081 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2082 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2083 1 114 326 11 CERAMIC CHIP 0 22μF 10 25V C2084 1 100 912 11 CERAMIC CHIP 1...

Page 90: ... 1μF 10 16V C4723 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4724 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4725 1 114 332 11 CERAMIC CHIP 22μF 10 6 3V C4728 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4734 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4739 1 100 909 11 CERAMIC CHIP 10μF 10 6 3V C4740 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4741 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C4744 1 100 909 11 CERAMIC C...

Page 91: ... 916 11 CERAMIC CHIP 0 1μF 10 16V C5211 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5264 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C5265 1 112 066 11 CERAMIC CHIP 10μF 10 10V C5266 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C5267 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C5302 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5303 1 114 331 11 CERAMIC CHIP 4 7μF 10 10V C5308 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C5...

Page 92: ...P 100μF 20 16V C7131 1 114 334 11 CERAMIC CHIP 10μF 10 25V C7132 1 112 777 11 CERAMIC CHIP 0 01μF 10 25V C7135 1 164 874 11 CERAMIC CHIP 100pF 5 50V C7136 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7137 1 164 862 11 CERAMIC CHIP 33pF 5 50V C7138 1 127 988 81 CERAMIC CHIP 0 015μF 10 16V C7139 1 164 858 11 CERAMIC CHIP 22pF 5 50V C7140 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7141 1 100 905 11 CERAMIC...

Page 93: ...CHIP 0 1μF 10 16V C7247 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7248 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7249 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7250 1 112 786 11 ELECT CHIP 330μF 20 4V C7251 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7252 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7253 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V C7254 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7255 1 100 916 11 CERAMIC CH...

Page 94: ...P 0 01μF 10 25V C7560 1 112 066 11 CERAMIC CHIP 10μF 10 10V C7566 1 100 905 11 CERAMIC CHIP 0 001μF 10 50V C7600 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7601 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7602 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7603 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7605 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7607 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C7609 1 100 916 11 CERA...

Page 95: ... 797 11 HEADER ASSEMBLY FOR PWB CN2001 1 819 461 11 HEADER ASSEMBLY FOR PWB CN3001 1 779 331 51 CONNECTOR FFC FPC 14P CN3201 1 820 235 11 HEADER ASSEMBLY 30P CN3251 1 779 936 51 CONNECTOR FFC FPC 18P CN7507 1 819 866 11 CONNECTOR USB A CN7850 1 816 113 21 CONNECTOR 15P DIODE D1410 6 501 717 01 DIODE MAZ8039G0LS0 D1421 6 501 774 01 DIODE MAZ8150G0LS0 D2000 6 501 732 01 DIODE MAZ8056G0LS0 D2001 6 50...

Page 96: ...844 11 INDUCTOR 0μH FL5102 1 456 844 11 INDUCTOR 0μH FL5131 1 456 844 11 INDUCTOR 0μH FL5132 1 456 844 11 INDUCTOR 0μH FL5161 1 456 844 11 INDUCTOR 0μH FL5162 1 456 844 11 INDUCTOR 0μH FL5191 1 456 844 11 INDUCTOR 0μH FL5192 1 456 844 11 INDUCTOR 0μH FL5261 1 234 939 21 FILTER EMI REMOVAL SMD FL5262 1 234 939 21 FILTER EMI REMOVAL SMD FL5263 1 234 939 21 FILTER EMI REMOVAL SMD FL5264 1 234 939 21 ...

Page 97: ...5 21 INDUCTOR 10μH IC LINK PS5000 1 576 646 11 FUSE 0 5A 50V TRANSISTOR Q1401 6 551 551 01 TRANSISTOR RT3N77M TP 1 Q1423 6 550 369 01 TRANSISTOR TPC8109 TE12L Q1424 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q2000 6 551 815 01 TRANSISTOR UNR52A1G0LS0 Q2004 6 551 943 01 TRANSISTOR RT3XBBM T111 1 Q2007 6 551 690 01 TRANSISTOR RT3N11M TP 1 Q3004 6 551 321 01 TRANSISTOR RT3WLMM TP 1F Q3007 6 551 815 01 TRAN...

Page 98: ...8 941 81 RES CHIP 100 5 1 16W R1307 1 218 941 81 RES CHIP 100 5 1 16W R1308 1 218 941 81 RES CHIP 100 5 1 16W R1313 1 208 683 11 METAL CHIP 1K 0 50 1 16W R1314 1 208 683 11 METAL CHIP 1K 0 50 1 16W R1315 1 208 683 11 METAL CHIP 1K 0 50 1 16W R1316 1 208 683 11 METAL CHIP 1K 0 50 1 16W R1317 1 218 941 81 RES CHIP 100 5 1 16W R1410 1 218 990 81 SHORT CHIP R1411 1 218 990 81 SHORT CHIP R1412 1 216 86...

Page 99: ...RT CHIP R4900 1 208 911 11 METAL CHIP 10K 0 50 1 16W R4901 1 208 911 11 METAL CHIP 10K 0 50 1 16W R4902 1 218 933 11 RES CHIP 22 5 1 16W R4903 1 218 929 11 RES CHIP 10 5 1 16W R4904 1 218 929 11 RES CHIP 10 5 1 16W R4905 1 218 933 11 RES CHIP 22 5 1 16W R4906 1 218 947 11 RES CHIP 330 5 1 16W R4907 1 218 947 11 RES CHIP 330 5 1 16W R4908 1 208 911 11 METAL CHIP 10K 0 50 1 16W R4909 1 208 911 11 ME...

Page 100: ...R7097 1 218 937 11 RES CHIP 47 5 1 16W R7098 1 218 990 81 SHORT CHIP R7099 1 218 990 81 SHORT CHIP R7100 1 208 709 11 METAL CHIP 12K 0 50 1 16W R7101 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7102 1 208 911 11 METAL CHIP 10K 0 50 1 16W R7103 1 208 711 11 METAL CHIP 15K 0 50 1 16W R7104 1 218 990 81 SHORT CHIP R7105 1 218 990 81 SHORT CHIP R7106 1 216 791 11 METAL CHIP 3 3 5 1 10W R7107 1 216 791 11 ...

Page 101: ...18 941 81 RES CHIP 100 5 1 16W R7607 1 218 941 81 RES CHIP 100 5 1 16W R7609 1 218 959 11 RES CHIP 3 3K 5 1 16W R7610 1 218 989 11 RES CHIP 1M 5 1 16W R7613 1 208 697 11 METAL CHIP 3 9K 0 50 1 16W R7615 1 218 958 11 RES CHIP 2 7K 5 1 16W R7616 1 218 969 11 RES CHIP 22K 5 1 16W R7617 1 208 928 11 METAL CHIP 51K 0 50 1 16W R7618 1 218 957 11 RES CHIP 2 2K 5 1 16W R7623 1 218 941 81 RES CHIP 100 5 1 ...

Page 102: ... 11 RES NETWORK 100 1005X4 RB4707 1 234 375 21 RES NETWORK 1K 1005X4 RB4708 1 234 878 21 RES CHIP NETWORK 1KX8 3816 RB4709 1 234 375 21 RES NETWORK 1K 1005X4 RB4711 1 239 674 81 RESISTOR NETWORK 100 RB4716 1 234 375 21 RES NETWORK 1K 1005X4 RB4717 1 234 878 21 RES CHIP NETWORK 1KX8 3816 RB4725 1 234 799 21 RES CHIP NETWORK 10KX8 3816 RB4726 1 239 686 11 RESISTOR NETWORK 1K RB4727 1 239 694 81 RESI...

Page 103: ...802 078 11 VARISTOR SMD VD5007 1 802 078 11 VARISTOR SMD VD5008 1 802 078 11 VARISTOR SMD VD5009 1 802 078 11 VARISTOR SMD VD5101 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5103 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5104 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5131 1 802 078 11 VARISTOR SMD VD5133 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5134 1 802 481 11 ESD SUPPRESSOR 4 ARRAY VD5161 1 802 481 11 ESD SUPPR...

Page 104: ... 1 162 970 11 CERAMIC CHIP 0 01μF 10 25V C6788 1 162 964 11 CERAMIC CHIP 0 001μF 10 50V C6789 1 107 909 11 ELECT 47μF 20 50V C6792 1 162 970 11 CERAMIC CHIP 0 01μF 10 25V C6794 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6797 1 112 744 61 MYLAR 1μF 10 450V C6800 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V CONNECTOR CN6600 1 793 660 11 PIN CONNECTOR PC BOARD CN6700 1 821 935 11 HEADER ASSEMBLY FOR PWB MDF61...

Page 105: ...100 5 1 10W R6703 1 216 793 11 METAL CHIP 4 7 5 1 10W R6704 1 216 793 11 METAL CHIP 4 7 5 1 10W R6705 1 218 871 11 METAL CHIP 10K 0 50 1 10W R6707 1 216 833 11 METAL CHIP 10K 5 1 10W R6708 1 216 833 11 METAL CHIP 10K 5 1 10W R6714 1 216 836 11 METAL CHIP 18K 5 1 10W R6715 1 216 837 11 METAL CHIP 22K 5 1 10W R6716 1 216 828 11 METAL CHIP 3 9K 5 1 10W R6720 1 216 857 11 METAL CHIP 1M 5 1 10W R6721 1...

Page 106: ... CHIP 0 1μF 10 50V C6912 1 115 339 11 CERAMIC CHIP 0 1μF 10 50V C6950 1 162 927 11 CERAMIC CHIP 100pF 5 50V C6951 1 162 927 11 CERAMIC CHIP 100pF 5 50V C6952 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6953 1 100 566 91 CERAMIC CHIP 0 1μF 10 25V C6958 1 112 737 11 CERAMIC 27pF 5 6 3KV C6959 1 114 339 91 CERAMIC CHIP 3300pF 5 50V C6960 1 112 737 11 CERAMIC 27pF 5 6 3KV C6961 1 114 339 91 CERAMIC CHIP 3...

Page 107: ... 11 SHORT CHIP R6981 1 216 864 11 SHORT CHIP R6982 1 216 864 11 SHORT CHIP TRANSFORMER T6950 1 445 419 11 TRANSFORMER DRIVE T6951 8 597 065 00 TRANSFORMER H V INSULATION T6952 1 419 622 11 COIL LINE FILTER G5 A 1511 323 B G5 BOARD COMPLETE 2 580 592 01 SCREW PSW M3X8 CAPACITOR C6003 1 165 530 11 MYLAR 0 47μF 10 275V C6006 1 112 876 51 CERAMIC 470pF 10 250V C6007 1 112 873 11 CERAMIC 100pF 10 250V ...

Page 108: ... 11 CERAMIC 470pF 10 1KV C6525 1 107 906 11 ELECT 10μF 20 50V C6526 1 112 481 11 CERAMIC 470pF 10 1KV C6529 1 114 379 11 ELECT BLOCK 150μF 20 450V C6530 1 114 379 11 ELECT BLOCK 150μF 20 450V C6533 1 114 325 11 CERAMIC CHIP 0 1μF 10 25V CONNECTOR CN6000 1 793 660 11 PIN CONNECTOR PC BOARD CN6100 1 779 944 21 PIN CONNECTOR PC BOARD 4P CN6150 1 793 235 11 PIN CONNECTOR PC BOARD 13P CN6153 1 778 853 ...

Page 109: ...00 671 01 PC123Y22FZW PH6200 6 600 671 01 PC123Y22FZW PH6300 6 600 671 01 PC123Y22FZW PH6302 6 600 671 01 PC123Y22FZW TRANSISTOR Q6100 6 551 302 01 TRANSISTOR 2SK3561 LBS1SONY Q Q6101 6 551 302 01 TRANSISTOR 2SK3561 LBS1SONY Q Q6300 6 551 678 01 TRANSISTOR 2SA1364 T111 1DE Q6302 8 729 620 07 TRANSISTOR 2SC3052EF T1 LEF Q6303 6 551 714 01 TRANSISTOR INK0001AC1 T112A 1 Q6304 6 551 714 01 TRANSISTOR ...

Page 110: ...3 11 METAL CHIP 10K 5 1 10W R6310 1 216 829 11 METAL CHIP 4 7K 5 1 10W R6311 1 216 841 11 METAL CHIP 47K 5 1 10W R6314 1 216 833 11 METAL CHIP 10K 5 1 10W R6316 1 216 864 11 SHORT CHIP R6319 1 216 829 11 METAL CHIP 4 7K 5 1 10W R6322 1 218 886 11 METAL CHIP 43K 0 50 1 10W R6324 1 216 833 11 METAL CHIP 10K 5 1 10W R6326 1 218 886 11 METAL CHIP 43K 0 50 1 10W R6329 1 249 385 11 CARBON 2 2 5 1 4W R63...

Page 111: ... TRANSFORMER T6101 1 445 426 11 CONVERTER TRANSFORMER PIT T6200 1 445 430 11 CONVERTER TRANSFORMER SBT THERMISTOR TH6300 1 809 789 71 THERMISTOR POSITIVE VARISTOR VD6000 1 804 996 21 VARISTOR VD6001 1 804 996 21 VARISTOR H3E A 1550 477 A H3E BOARD MOUNTED CAPACITOR C302 1 100 916 11 CERAMIC CHIP 0 1μF 10 16V C303 1 114 399 21 ELECT CHIP 47μF 20 6 3V C304 1 114 130 11 CERAMIC CHIP 1μF 10 6 3V DIODE...

Page 112: ... 01 CUSHION UPPER 52 3 299 074 11 FLYER LINUX 3 299 071 01 FLYER SAFETY 3 299 072 12 FLYER WALL MOUNT 3 297 698 12 GUIDE QUICK SETUP ENGLISH VERSION 3 297 698 23 GUIDE QUICK SETUP FRENCH VERSION 3 297 698 32 GUIDE QUICK SETUP SPANISH VERSION 3 297 694 13 MANUAL INSTRUCTION ENGLISH VERSION 3 297 694 23 MANUAL INSTRUCTION FRENCH VERSION 3 297 694 33 MANUAL INSTRUCTION SPANISH VERSION 1 835 143 11 PO...

Page 113: ...service manual shall be utilized for replacement and or repair 3 Disassembly decryption or reverse engineering component s is strictly prohibited 4 Any board in which the Servicer replaces an encryption key component must be placed back into the set it orignally came from and the replaced defective component MUST BE DESTROYED Boards cannot be swapped 5 If a Circuit Board identiﬁed with a red outli...

Page 114: ...reduce the size of this pdf file the tiled schematicsarenotattachedtothisServiceManual Toreceive a complete set of the tiled schematics for this manual please submit a request to the Service Promotion Department at Service_Promotion am sony com ...

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