Sony Ericsson Walkman W380 Working Instruction, Mechanical Download Page 20 | Manualshive

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Working Instruction

,

Mechanical

1208-3927 2

©

Sony Ericsson Mobile Communications AB

20(79)

Hold the phone as shown. Pull down with your index finger
and thumb while pushing up with your hand to release the
end latch.

Remove upper rear cover.

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Summary of Contents for Walkman W380

Page 1: ... 13 2 1 8 Lower PCB Removal 15 2 1 9 Main Window Label Removal 17 2 1 10 Upper Front Screw Removal 18 2 1 11 Upper Back Cover Removal 18 2 1 12 Loudspeaker Removal 21 2 1 13 Outer Display Removal 22 2 1 14 Upper PBA Removal 23 3 Replacement 25 3 1 Antenna Assembly Replacement 25 3 2 Battery Cover Replacement 28 3 3 Camera Replacement 28 3 4 Coax Cable Gasket Replacement 29 3 5 Co brand Inlay Assem...

Page 2: ... PBA Replacement 61 3 28 Vibrator Replacement 61 3 29 Volume Key Replacement 61 4 Reassembly 63 4 1 Overview 63 4 1 1 Upper PBA Installation 64 4 1 2 Outer Display Installation 66 4 1 3 Loudspeaker Installation 68 4 1 4 Upper Back Cover Installation 69 4 1 5 Upper Front Screw Installation 70 4 1 6 Main Window Label Installation 71 4 1 7 Lower PCB Installation 72 4 1 8 Vibrator Installation 73 4 1 ...

Page 3: ... 79 1 Introduction 1 1 View of W380 1 2 Tools and Equipment The following tools and equipment should be available while performing the procedures STANDARD TOOLS Style 2A Tweezers Rounded Tip Nylon Pointer Torque Driver Dental Hook Plectrum PRODUCT SPECIFIC TOOLS JCIS No 0 Screw Bit T6 screw bit Pliers ...

Page 4: ... OF THE DISASSEMBLY KEEP ALL CONTACT SURFACES CLEAN BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK TWEEZERS PRY TOOLS ETC TO AVOID SCRATCHES OR DAMAGE TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS REMEMBER TO REMOVE THE PROTECTION FILMS ON NEW PARTS SUCH AS THE FRONT COVER AND LCD NEVER TOUCH THE DISPLAY GLASS 1 4 Adhesives Use a dentist hook the t...

Page 5: ...assembly the windows of a display cover or a camera lens is unprotected and exposed add a protective film over the exposed part to reduce the amount of dust finger prints debris and or damage that the part may obtain 1 7 Acceptable Pry Tools Whenever the phrase pry tool is used a nylon pointer a plectrum or a front opening tool may be used depending on the user s preference ...

Page 6: ...der Lower Half Battery Cover 1 Battery Screw covers 2 Lower back screws 3 Lower back cover 4 from lower front 5 Vibrator 6 SIM M2 Flex 7 Lower PCB 8 Upper Half Main window label 9 Upper front screws 10 Upper back cover 11 and cover light panel assembly 12 from upper front 13 Loudspeaker 14 Outer display 15 Upper PBA screws 16 and upper PBA 17 from upper front 13 ...

Page 7: ...rking Instruction Mechanical 1208 3927 2 Company Internal Sony Ericsson Mobile Communications AB 7 79 Lower Half 2 1 1 Battery Cover Removal Lift up on the battery cover at its notch Remove battery cover ...

Page 8: ...Working Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 8 79 2 1 2 Battery Removal Lift up on the lower sides of the battery from the notches Remove battery ...

Page 9: ...ver Removal Pry the screw cover off from the short side using the round tipped tweezers NOTE DO NOT REUSE SCREW COVERS Pry the other screw cover off using round tipped tweezers NOTE ENSURE NO ADHESIVE RESIDUE REMAINS IN THE SCREW RECESS 2 1 4 Lower Back Screw Removal Remove the 4 screws using a T5 bit ...

Page 10: ...tions AB 10 79 2 1 5 Lower Back Cover Removal Insert the plectrum between the lower rear cover and the lower front cover just below the battery cavity Slide the plectrum along the seam up to the system connector or volume key to release the latches Repeat for the other side ...

Page 11: ...mmunications AB 11 79 Insert the plectrum between the lower rear cover and the SIM card reader as shown and unlatch the tabs Use the plectrum to separate the lower rear cover from the antenna Lift up on the lower end of the lower rear cover Remove the lower rear cover ...

Page 12: ...hanical 1208 3927 2 Sony Ericsson Mobile Communications AB 12 79 2 1 6 Vibrator Removal Lift up on the vibrator cap by inserting the round tipped tweezers between the flex and the vibrator Pull the vibrator out of its housing ...

Page 13: ... up on the edge shown using round tipped tweezers NOTE THE ESD CUSHION ADHESIVE MAY TEAR OFF IF NOT REMOVED PROPERLY Remove the ESD cushion Using the round tipped tweezers release the side key portion of the SIM M2 flex from its positioning latch and lift it from the lower front cover Rotate the SIM M2 flex up from the circuit board as shown to expose the flex connector ...

Page 14: ...g Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 14 79 Separate the flex connector from the PCB by prying with the pry tool NOTE DO NOT DAMAGE THE ESD GASKET Remove the SIM M2 flex ...

Page 15: ...munications AB 15 79 2 1 8 Lower PCB Removal Pry the flex connector off of the lower PCB using a pry tool NOTE DO NOT DAMAGE THE ESD GASKET Remove the ESD gasket using round tipped tweezers Disconnect the coax cable Pry in the location shown to release the first latch ...

Page 16: ...ny Ericsson Mobile Communications AB 16 79 Pry in the location shown to lift the PCB Pull the PCB away as shown Rotate the PCB away from the lower inner cover so that you can see the underside Unplug the keyboard flex from the PCB using a pry tool ...

Page 17: ...al 1208 3927 2 Sony Ericsson Mobile Communications AB 17 79 Upper Half 2 1 9 Main Window Label Removal Open the phone Pry the edge of the gasket up with the round tipped tweezers as shown Peel the gasket off the upper front cover ...

Page 18: ...per Front Screw Removal Remove the 4 screws shown using a T5 bit 2 1 11 Upper Back Cover Removal Insert the plectrum between the upper back and upper front covers at the top of the phone Angle the plectrum and push it into the seam Slide the plectrum along the seam to release the three side latches ...

Page 19: ...sson Mobile Communications AB 19 79 Repeat for the other side Pry one end of the cover light panel assembly free using round tipped tweezers Grip the free end of the cover light panel assembly and pull it off the phone NOTE DO NOT REUSE COVER LIGHT PANEL ...

Page 20: ...on Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 20 79 Hold the phone as shown Pull down with your index finger and thumb while pushing up with your hand to release the end latch Remove upper rear cover ...

Page 21: ... Mobile Communications AB 21 79 2 1 12 Loudspeaker Removal Pry the loudspeaker up in the location shown using round tipped tweezers Pry the loudspeaker out in the location shown using round tipped tweezers NOTE BE CAREFUL NOT TO DAMAGE METAL HOLDER FEATURES ...

Page 22: ...l 1208 3927 2 Sony Ericsson Mobile Communications AB 22 79 2 1 13 Outer Display Removal Flip the bar of the ZIF connector up using a pry tool Lift up on the display with a pry tool so that you can grab the sides Remove the display ...

Page 23: ...ations AB 23 79 2 1 14 Upper PBA Removal Open the hinge flex ZIF connector Open the display ZIF connector Carefully pull the flex out of the hinge ZIF connector using round tipped tweezers Carefully pull the flex out of the display ZIF connector using round tipped tweezers ...

Page 24: ... Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 24 79 Remove the two upper PBA screws using a JCIS No 0 bit Lift on the lower end of the PBA and remove it from the upper front cover ...

Page 25: ... 3 Replacement 3 1 Antenna Assembly Replacement Complete 2 1 1 2 1 5 of the disassembly instructions Remove the ESD cushion Removal Using the round tipped tweezers release the side key portion of the SIM M2 flex from its positioning latch and lift it from the lower front cover Lift up on the vibrator clip ...

Page 26: ...hanical 1208 3927 2 Sony Ericsson Mobile Communications AB 26 79 Lift up on the flex to expose the lower PCB Disconnect the coax cable from the lower PCB Remove the coax cable gasket Pry the antenna off the lower front cover ...

Page 27: ...tallation Obtain a new antenna assembly Snap the new antenna into position Lay the coax cable into the groove NOTE DO NOT REUSE THE COAX CABLE GASKET Position the coax cable gasket over the cable so that the notches on the gasket align with the features along the edge of the lower front cover ...

Page 28: ...nted as shown Position the volume key flex around the tab shown using the round tipped tweezers Complete 4 1 10 4 1 14 of the reassembly procedure 3 2 Battery Cover Replacement Removal Complete 2 1 1 of the disassembly procedure Installation Obtain a new battery cover Complete 4 1 14 of the reassembly procedure 3 3 Camera Replacement See 3 10 Hinge FPC Replacement ...

Page 29: ...2 1 2 of the disassembly procedure Removal Remove the coax cable gasket using round tipped tweezers Installation Obtain a new coax cable gasket Position the coax cable gasket over the cable so that the notches on the gasket align with the features along the edge of the lower front cover Complete 4 1 13 4 1 14 of the reassembly procedure ...

Page 30: ...08 3927 2 Sony Ericsson Mobile Communications AB 30 79 3 5 Co brand Inlay Assembly Replacement Removal Lift up on the co brand label with round tipped tweezers to separate the keyboard from the dome foil Peel the keyboard off the phone ...

Page 31: ...rd and co brand label Place the co brand label on the phone as shown and apply pressure over the surface so a good bond forms Line the bottom of the keyboard up with the co brand label Lay the keyboard in the recessed area on the phone and apply pressure around the edge of the keyboard as shown so that a good bond forms ...

Page 32: ... 6 Cover Light Panel Replacement Complete the removal portion of 3 20 Main Window Label Replacement Removal Pry one end of the cover light panel free using round tipped tweezers Grip the free end of the cover light panel and pull it off the phone Installation Obtain a new cover light panel ...

Page 33: ...on Mobile Communications AB 33 79 Place the cover light panel over the end of the phone so that the four positioning features line up Then press the two tabs under the upper rear cover Complete the installation portion of 3 20 Main Window Label Replacement ...

Page 34: ...4 of the disassembly procedure Removal Pry the ear speaker out from the side shown using a pair of round tipped tweezers NOTE BE SURE TO REMOVE ANY ADHESIVE RESIDUE Installation Obtain a new ear speaker Place the ear speaker in the position shown NOTE DO NOT PRESS ON THE SPRING FINGERS Complete 4 1 1 4 1 6 and 4 1 13 4 1 14 of the reassembly procedure ...

Page 35: ...27 2 Sony Ericsson Mobile Communications AB 35 79 3 8 Flex Plug Replacement Complete 2 1 1 2 1 8 of the disassembly procedure Removal Pry the flex plug with round tipped tweezers using the frame for leverage as shown Pull the flex plug out ...

Page 36: ...nstruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 36 79 Installation Obtain a new flex plug Position the flex as shown and insert the plug Complete 4 1 7 4 1 14 of the reassembly procedure ...

Page 37: ...munications AB 37 79 3 9 Hinge Replacement Complete 2 1 1 2 1 8 of the disassembly procedure Complete the removal portion of 3 11 Hinge Plug Replacement Removal Grip the sides of the hinge with a pair of needle nose pliers and remove it Installation Obtain a new hinge ...

Page 38: ...cations AB 38 79 Insert the hinge using needle nose pliers with the orientation shown NOTE THE NOTCH IN THE HINGE SHOULD FACE THE TAB WITHIN THE HINGE CAVITY Complete the installation portion of 3 11 Hinge Plug Replacement Complete 4 1 7 4 1 14 of the reassembly procedure ...

Page 39: ...unications AB 39 79 3 10 Hinge FPC Replacement Complete 2 1 1 2 1 12 of the disassembly instructions Complete the removal portion of 3 8 3 11 and 3 9 Removal Open the hinge FPC ZIF connector Pull the flex out using round tipped tweezers Lift the hinge FPC off the frame ...

Page 40: ... Communications AB 40 79 Wiggle the two phone halves carefully to separate them Feed the hinge flex through the cavity in the lower half Rotate the flex connector away from you so that you see the back Pull the flex through far enough that you can flip the FPC over ...

Page 41: ...ony Ericsson Mobile Communications AB 41 79 Rotate the connector towards you so that you see the green side Feed the flex through Installation Obtain a new hinge FPC Carefully feed the flex connector into the hinge Pull the flex through the hinge ...

Page 42: ...cations AB 42 79 Feed the connector through the hinge of the lower half Snap the two halves together Insert the hinge flex into the ZIF connector Close the connector Complete the installation portion of 3 9 3 11 and 3 8 Complete 4 1 3 4 1 14 of the reassembly instructions ...

Page 43: ...1208 3927 2 Sony Ericsson Mobile Communications AB 43 79 3 11 Hinge Plug Replacement Complete 2 1 1 2 1 8 of the disassembly procedure Removal Insert the tip of the round tipped tweezers into the opening shown Pry the hinge plug out ...

Page 44: ...Working Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 44 79 Grip the hinge plug with the tweezers as shown and remove it Installation Obtain a new hinge plug Open the phone ...

Page 45: ...ons AB 45 79 Insert the hinge plug into the hinge frame Complete 4 1 8 4 1 14 of the reassembly procedure 3 12 Keyboard Replacement Removal Lift up on the co brand label with round tipped tweezers to separate the keyboard from the dome foil Peel the keyboard off the dome foil ...

Page 46: ...n Mobile Communications AB 46 79 Installation Obtain a new keyboard and co brand label Place the co brand label on the phone Line the bottom of the keyboard up with the co brand label Lay the keyboard across the phone and press firmly to create a good bond ...

Page 47: ...eyboard FPC Assembly Replacement Complete 2 1 1 2 1 8 of the disassembly procedure Complete the removal portions of 3 5 Removal Use the round tipped tweezers to pry the microphone up Starting from the bottom right corner peel the keypad FPC off the lower front cover Remove any remaining adhesive ...

Page 48: ... a new keypad FPC Insert the connector end and tab into the corresponding slots Line the top of the keypad FPC up with the recess and smooth the keypad across the phone Snap the microphone flex down into the recess Complete the installation portions of 3 5 Complete 4 1 8 4 1 14 of the reassembly instructions ...

Page 49: ... 2 1 5 of the disassembly procedure Remove the key locking assembly cover using round tipped tweezers Removal Remove the key locking assembly with a pair of round tipped tweezers Flex the top of the lower back cover to release the tab Installation Obtain a new key locking assembly Insert the key locking assembly NOTE ENSURE THE TAB LATCHES ...

Page 50: ...ing Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 50 79 Insert the keylock cover tab into the gap and snap the cover into place Complete 4 1 11 4 1 14 of the reassembly procedure ...

Page 51: ...lacement Complete 2 1 1 2 1 2 of the disassembly procedure Removal Peel up a corner of the label using round tipped tweezers and remove the label Installation Print a new label Align the corner of the label as shown Smooth the label out onto the surface Complete 4 1 13 4 1 14 of the reassembly procedure ...

Page 52: ...cedure 3 17 Lower Back Cover Replacement Complete 2 1 1 2 1 5 of the disassembly procedure Installation Obtain a new lower back cover Complete 4 1 11 4 1 14 of the reassembly procedure 3 18 Liquid Intrusion Indicator Replacement Complete 2 1 1 2 1 7 of the disassembly procedure Removal Remove the liquid intrusion indicator with round tipped tweezers Installation Obtain a new liquid intrusion indic...

Page 53: ...ver Replacement Complete 2 1 1 2 1 8 of the disassembly procedure Complete the removal portions of 3 1 3 8 3 11 and 3 9 Removal Carefully wiggle the two halves apart Feed the hinge flex through the hinge cavity Installation Obtain a new lower front cover assembly Feed the hinge flex through the hinge cavity ...

Page 54: ...f the disassembly section Installation Obtain a new main window label Complete 4 1 6 and 4 1 13 4 1 14 of the reassembly section 3 21 Outer Display Replacement Complete 2 1 1 2 1 2 and 2 1 9 2 1 13 of the disassembly procedure Installation Obtain a new outer display Complete 4 1 2 4 1 6 and 4 1 13 4 1 14 of the reassembly procedure 3 22 Screw Cover Replacement Complete 2 1 1 2 1 3 of the disassemb...

Page 55: ...IM Flex Replacement Complete 2 1 1 2 1 7 of the disassembly section Installation Obtain a new SIM flex and vibrator cap Peel the backing off the adhesive flex strip Place the flex strip into the vibrator cap Complete 4 1 9 4 1 14 of the reassembly section NOTE BE SURE TO REPLACE THE ESD CUSHION ...

Page 56: ...uch Key Assembly Replacement Complete 2 1 1 2 1 2 and 2 1 9 2 1 11 of the disassembly procedure Removal Flip the ZIF connector open using round tipped tweezers Carefully pull the flex out of the connector as shown Peel the touch keys off the upper PBA Installation Obtain a new touch key assembly ...

Page 57: ...e PBA up with the ports on the back of the touch keys Adhere the touch keys to the PBA NOTE THE TOUCH KEY ASSEMBLY SHOULD CLEAR THE ALIGNMENT PEG Insert the flex into the connector using round tipped tweezers as shown Close the ZIF connector Complete 4 1 4 4 1 6 and 4 1 13 4 1 14 of the reassembly procedure ...

Page 58: ...y procedure Installation Obtain a new upper back cover Complete 4 1 4 4 1 6 and 4 1 13 4 1 14 of the reassembly procedure 3 26 Upper Front Assembly Replacement Complete 2 1 1 2 1 14 of the disassembly instructions Complete the removal portion 3 8 3 11 and 3 9 Removal Wiggle the two phone halves carefully to separate them Feed the hinge flex through the cavity in the lower half ...

Page 59: ...ications AB 59 79 Rotate the flex connector towards from you so that you see the back Pull the flex through far enough that you can flip the FPC over Rotate the connector towards you so that you see the green side Feed the flex through Installation Obtain a new hinge FPC ...

Page 60: ...AB 60 79 Carefully feed the flex connector into the hinge Pull the flex through the hinge Feed the connector through the hinge of the lower half Snap the two halves together Complete the installation portion of 3 8 3 9 and 3 11 Complete 4 1 4 4 1 14 of the reassembly instructions ...

Page 61: ...new upper PBA Complete 4 1 1 4 1 6 and 4 1 13 4 1 14 of the reassembly procedure 3 28 Vibrator Replacement Complete 2 1 1 2 1 6 of the disassembly procedure Installation Obtain a new vibrator Complete 4 1 9 4 1 14 of the reassembly procedure 3 29 Volume Key Replacement Complete 2 1 1 2 1 5 of the disassembly procedure Removal Push the volume key in as shown Grip the volume key with round tipped tw...

Page 62: ...7 2 Sony Ericsson Mobile Communications AB 62 79 Remove the key Installation Obtain a new volume key Insert the back of the key in front of the tab on the back cover Push the key into place Complete 4 1 10 4 1 14 of the reassembly procedure ...

Page 63: ...ng order Upper Half Upper PBA 2 and Upper PBA screws 1 to Upper Front 6 Outer Display 3 Loudspeaker 4 Upper Back Cover 5 to Upper Front 6 Cover Light Panel Assembly 7 Upper Front Screws 8 Main Window Label 9 Lower Half Lower PCB 10 Vibrator 11 SIM M2 Flex 12 Lower Back Cover 13 to Lower Front 14 Lower Back Screws 15 Screw Covers 16 Battery Battery Cover 17 ...

Page 64: ...79 4 1 1 Upper PBA Installation Insert the board under the tab shown Lay the board down onto the frame using the alignment pegs NOTE MAKE SURE THE HINGE FLEX AND MAIN DISPLAY FLEX ARE NOT UNDER THE BOARD Insert two inner screws in the locations shown Tighten to 9 Ncm using a JCIS 0 bit ...

Page 65: ...208 3927 2 Sony Ericsson Mobile Communications AB 65 79 Insert the hinge flex into the ZIF connector on the PCB using round tipped tweezers Close the ZIF connector Insert the display flex into the ZIF connector Close the ZIF connector ...

Page 66: ...66 79 4 1 2 Outer Display Installation Peel off the outer display adhesive using round tipped tweezers Place a new outer display adhesive in the recess lining the edge up as shown Lay the adhesive flat out over the recess Insert the outer display flex into the ZIF connector as shown ...

Page 67: ...Working Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 67 79 Lay the outer display into place on the upper front cover as shown Close the ZIF connector ...

Page 68: ... AB 68 79 4 1 3 Loudspeaker Installation Insert the tabbed end of the loudspeaker under tab at hinge opening Press down on the edge of the loudspeaker shown so that the metal tabs that hold that side of the speaker box lock in place NOTE ENSURE THE GROUNDING TAB DOES NOT GET BENT ...

Page 69: ...sson Mobile Communications AB 69 79 4 1 4 Upper Back Cover Installation Insert the two tabs of the upper back cover into their notches on the frame Snap the end of the cover onto the frame Press in the locations shown along the sides to lock the latches ...

Page 70: ...over light panel assembly over the end of the phone so that the four positioning features line up Press the two tabs under the upper rear cover NOTE DO NOT REUSE COVER LIGHT PANEL ASSEMBLY 4 1 5 Upper Front Screw Installation Insert four screws in the locations shown Tighten to 13 Ncm using a T5 bit ...

Page 71: ...2 Sony Ericsson Mobile Communications AB 71 79 4 1 6 Main Window Label Installation Line the bottom of the main window label up with its cavity Work the label into its cavity and press over the surface of the entire gasket so a good bond forms ...

Page 72: ...obile Communications AB 72 79 4 1 7 Lower PCB Installation Connect the PCB and flex as shown Lay the board into place and press on the board so that the two latches snap into place NOTE ENSURE THE COAX CABLE IS NOT UNDER THE PCB Lay the foam gasket into place ...

Page 73: ... Ericsson Mobile Communications AB 73 79 Connect the flex as shown Connect the coax cable and position the connection so that it oriented as shown 4 1 8 Vibrator Installation Place the vibrator in its cavity NOTE DO NOT PRESS ON THE CONTACT FINGERS ...

Page 74: ...lation Connect the flex to the PCB as shown Place the vibrator cap over the vibrator NOTE THE VIBRATOR CAP SHOULD FIT OUTSIDE THE RUBBER VIBRATOR GASKET NOTE ENSURE THE VIBRATOR CAP IS ABLE TO SPRING OFF THE VIBRATOR WHEN PRESSED ON Position the volume key flex around the tab shown using the round tipped tweezers ...

Page 75: ...Working Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 75 79 Place the ESD cushion on the hinge flex as shown Push the edges of the cushion into the gap as shown ...

Page 76: ...ations AB 76 79 4 1 10 Lower Back Cover Installation Insert the tab at the key lock end of the lower back cover under the edge of the lower front cover as shown Carefully lay the cover over the SIM M2 flex and snap it into place Snap the bottom half of the cover into place ...

Page 77: ...n Mobile Communications AB 77 79 4 1 11 Lower Back Screw Installation Insert the four screws in the locations shown Tighten to 13 Ncm using a T5 bit 4 1 12 Screw Cover Installation Place the screw covers in the screw cavities NOTE DO NOT REUSE SCREW COVERS ...

Page 78: ...ing Instruction Mechanical 1208 3927 2 Sony Ericsson Mobile Communications AB 78 79 4 1 13 Battery Installation Insert the battery with the contacts aligned with the contact pins Push the battery into place ...

Page 79: ...er Installation Insert the tabs of the battery cover into the slots in the lower back cover Rotate the battery cover onto the phone and snap the battery cover into place 5 Revision History Rev Date Changes Comments 1 February 26 2008 Initial Release 2 April 14 2008 Updated minor spelling and grammar errors ...

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