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UM0026_ASW5000-10000-S-A_EN_V01_0622 41

9 Disconnecting the Inverter from Voltage Sources

Prior to performing any work on the inverter, disconnect it from all voltage
sources as described in this section. Always adhere strictly to the prescribed
sequence.

Procedure:

1. Disconnect the miniature circuit- breaker and secure against reconnection.

2. Disconnect the DC switch and secure against reconnection.

3. Use a current clamp meter to ensure that no current is present in the DC

cables.

4. Release and remove all DC connectors. Insert a flat-blade screwdriver or

an angled screwdriver (blade width: 3.5 mm) into one of the slide slots and

pull the DC connectors out downwards. Do not pull on the cable.

5. Ensure that no voltage is present at the DC inputs of the inverter.

6. Remove the AC connector from

the jack. Use a suitable measuring device

to check that no voltage is present at the AC connector between L and N

and L and PE.

Destruction of the measuring device due to overvoltage

• Use measuring devices with a DC input voltage range of 580 V or higher.

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Summary of Contents for ASW S-A Series

Page 1: ......

Page 2: ...3 Symbols on the label 9 3 Unpacking 10 3 1 Scope of delivery 10 3 2 Checking for transport damage 10 4 Mounting 11 4 1 Ambient conditions 11 4 2 Selecting the mounting location 12 4 3 Mounting the inverter with the wall bracket 13 5 Electrical Connection 15 5 1 Safety 15 5 2 System layout of units without integrated DC switch 16 5 3 Overview of the connection area 17 5 4 AC connection 17 5 4 1 Co...

Page 3: ...on 28 5 6 2 Smart meter cable connection 30 5 6 3 WiFi 4G stick connection 31 6 Communication 32 6 1 System monitoring via WLAN 4G 32 6 2 Active power control with Smart meter 33 6 3 Inverter demand response modes DRED 34 6 4 Communication with third party devices 35 6 5 Earth fault alarm 35 7 Commissioning 35 7 1 Electrical checks 35 7 2 Mechanical checks 36 7 3 Safety code check 37 7 4 Start Up ...

Page 4: ...l data 44 10 4 Safety regulations 45 10 5 Tools and torque 46 10 6 Power reduction 47 11 Troubleshooting 48 12 Maintenance 50 12 1 Cleaning the contacts of the DC switch 50 12 2 Cleaning the heat sink 50 13 Recycling and disposal 51 14 EU Declaration of Conformity 51 15 Warranty 51 16 Contact 52 ...

Page 5: ...imes 1 3 Target group This manual is for qualified electricians only who must perform the tasks exactly as described All persons installing inverters must be trained and experienced in general safety which must be observed when working on electrical equipment Installation personnel should also be familiar with local requirements rules and regulations Qualified persons must have the following skill...

Page 6: ...result in death or serious injury WARNING indicates a hazardous situation which if not be avoided can result in death or serious injury CAUTION indicates a hazardous situation which if not be avoided can result in minor or moderate injury NOTICE indicates a situation which if not be avoided can result in property damage INFORMATION that is important for a specific topic or goal but is not safety r...

Page 7: ... coupling capacitance is less than 1 0μF 5 When the PV modules are exposed to sunlight a DC voltage is supplied to the inverter 6 When designing the PV system ensure that the values comply with the permitted operating range of all components at all times 7 The product must only be used in countries for which it is approved or released by AISWEI and the grid operator 8 Use this product only in acco...

Page 8: ...esent in the DC conductors and the live components of the inverter Touching the DC conductors or the live components can lead to lethal electric shocks If you disconnect the DC connectors from the inverter under load an electric arc may occur leading to electric shock and burns Do not touch non insulated cable ends Do not touch the DC conductors Do not touch any live components of the inverter Hav...

Page 9: ...uctive surfaces so that there is continuous conduction Risk of burns due to hot enclosure parts Some parts of the enclosure can get hot during operation During operation do not touch any parts other than the enclosure lid of the inverter Damage to the inverter due to electrostatic discharge Internal components of the inverter can be irreparably damaged by electrostatic discharge Ground yourself be...

Page 10: ...eration WEEE designation Do not dispose of the product together with the household waste but in accordance with the disposal regulations for electronic waste applicable at the installation site CE marking The product complies with the requirements of the applicable EU directives Certification mark The product has been tested by TUV and got the quality certification mark RCM Mark The product compli...

Page 11: ... WiFi stick 1 piece G RS 485 COM plug 2 pieces H Documentation 1 set I Smart meter terminal 1 piece A B C D E F G H I Carefully check all components If anything is missing contact your dealer 3 2 Checking for transport damage Thoroughly inspect the packaging upon delivery If you detect any damage to the packaging which indicates the inverter may have been damaged inform the responsible shipping co...

Page 12: ...e inverter for installation and possible service 5 Make sure that heat can dissipate observe the following minimum clearance to walls other inverters or objects 6 The ambient temperature is recommended below 40 C to ensure optimal operation 7 Recommend to mount the inverter under the shaded site of the building or mount an awning above the inverter 8 Avoid exposing the inverter to direct sunlight ...

Page 13: ...verter 4 2 Selecting the mounting location 1 Mount the inverter vertically or tilted backward by a maximum of 15 2 Never mount the inverter tilted forward or sideways 3 Never mount the inverter horizontally 4 Mount the inverter at eye level to make it easy to operate and to read the display 5 The electrical connection area must point downwards Danger to life due to fire or explosion Do not mount t...

Page 14: ...ady to avoid tilted holes 2 After drilling holes in the wall place three screw anchors into the holes then attach the wall mounting bracket to the wall using the self tapping screws delivered with the inverter Risk of injury due to the weight of the inverter When mounting be careful that the inverter weighs approx 18 5kg 7 5kg Risk of injury due to the inverter falls down Before inserting the wall...

Page 15: ...h sides of the heat sink to ensure that it is securely in place insert one screw M5x12 each into the lower screw hole on both sides of the inverter anchorage bracket respectively and tighten them If a second protective conductor is required in installation site ground the inverter and secure it so that it cannot drop from the housing see section 5 4 3 Second protective grounding connection Dismant...

Page 16: ...nsulated cable ends Do not touch the DC conductors Do not touch any live components of the inverter Have the inverter mounted installed and commissioned only by qualified persons with the appropriate skills If an error occurs have it rectified by qualified persons only Prior to performing any work on the inverter disconnect it from all voltage sources as described in this document see Section 9 Di...

Page 17: ...V array plus a safety reserve of 20 Install a DC switch to each PV string to isolate the DC side of the inverter We recommend the following electrical connection DC BOX optional AC BOX DC INPUT AC OUTPUT To Grid TO grounding electrode PE L N PE INVERTER Second grounding L PE N Damage to the inverter due to electrostatic discharge Touching electronic components can cause damage to or destroy the in...

Page 18: ... strings C COM Network port with protective cap D Connector for meter E WiFi transmit and Wi Fi signal F Connection point for an additional grounding G AC OUTPUT plug in connector connect the grid 5 4 AC connection Danger to life due to high voltages in the inverter Before establishing the electrical connection ensure that the miniature circuit breaker is switched off and cannot be reactivated ...

Page 19: ...ons should be used for longer cables Cable design The conductor cross section should be dimensioned to avoid power loss in cables exceeding 1 of rated output power The higher grid impedance of the AC cable makes it easier to disconnect from the grid due to excessive voltage at the feed in point The maximum cable lengths depend on the conductor cross section as follows Conducto r cross section Maxi...

Page 20: ...t breaker This will prevent residual voltage being present at the corresponding cable after disconnection No consumer load should be applied between AC circuit breaker and the inverter The selection of the AC circuit breaker rating depends on the wiring design wire cross section area cable type wiring method ambient temperature inverter current rating etc Derating of the AC circuit breaker rating ...

Page 21: ...ring is deactivated In order to guarantee safety in accordance with IEC 62109 when the grounding conductor monitoring is deactivated carry out one of the following measures Connect a copper wire grounding conductor with a cross section of at least 10 mm to the AC connector bush insert Connect an additional grounding that has at least the same cross section as the connected grounding conductor to t...

Page 22: ...tor housing and terminate them into the corresponding terminals of the AC connector terminal and make sure insert them to the end in the order as shown and then tighten the screws with an appropriately sized hex key with a suggested torque of 2 0 Nm Damage to the seal of the cover in sub zero conditions If you open the cover in sub zero condition the sealing of the cover can be damaged This can le...

Page 23: ...to the suitable terminal lug and crimp the contact 2 Align the terminal lug with the grounding conductor on the screw 3 Tighten it firmly into the housing screwdriver type PH2 torque 2 5 Nm In case of operation on a Delta IT Grid type in order to ensure safety compliance in accordance with IEC 62109 the following step should be taken The second protective earth ground conductor with a diameter of ...

Page 24: ...fore connecting the PV array ensure that the DC switch is switched off and that it cannot be reactivated Do not disconnect the DC connectors under load Use of Y adapters for parallel connection of strings The Y adapters must not be used to interrupt the DC circuit Do not use the Y adapters in the immediate vicinity of the inverter The adapters must not be visible or freely accessible In order to i...

Page 25: ...ope of delivery The positive connection cables of the PV modules must be equipped with the positive DC connectors The negative connection cables of the PV modules must be equipped with the negative DC connectors 5 5 2 Assembling the DC connectors Assemble the DC connectors as described below Be sure to observe the correct polarity The DC connectors are marked with the symbols and Cable requirement...

Page 26: ...ponding DC plug connector Press the clamping bracket down until it audibly snaps into place 3 Push the swivel nut up to the thread and tighten the swivel nut SW15 Torque 2 0Nm 4 Ensure that the cable is correctly positioned Result Measure If the stranded wires are visible in the chamber of the clamping bracket the cable is correctly positioned Proceed to step 5 If the stranded wires are not visibl...

Page 27: ...he DC connectors To remove DC plug connectors and cables use a screwdriver blade width 3 5mm as following procedure Danger to life due to high voltages on DC conductors When exposed to sunlight the PV array generates dangerous DC voltage which is present in the DC conductors Touching the DC conductors can lead to lethal electric shocks Cover the PV modules Do not touch the DC conductors ...

Page 28: ...ctor must be reassembled The DC cable must always have the same polarity as the DC connector 5 Ensure that the open circuit voltage of the PV array does not exceed the maximum DC input voltage of the inverter 6 Connect the assembled DC connectors to the inverter until they audibly snap into place 7 Ensure that all DC connectors are securely in place The inverter can be destroyed by overvoltage If ...

Page 29: ... so that moisture and dust cannot penetrate the inverter Make sure all DC connectors are securely sealed Danger to life due to electric shock when live components are touched Disconnect the inverter from all voltage sources before connect the network cable Damage to the inverter due to electrostatic discharge Internal components of the inverter can be irreparably damaged by electrostatic discharge...

Page 30: ...gland and keep it well If there is only one network cable please keep a filler plug in the remaining hole of the sealing ring against water ingress 3 RS485 cable pin assignment as below strip the wire as shown in the figure and crimp the cable to an RJ45 connector according to DIN 46228 4 provided by the customer 4 Unscrew the communication port cover cap in the following arrow sequence and insert...

Page 31: ... 2 Smart meter cable connection Connection diagram Procedure 1 Loosen the gland of the connector Insert the crimped conductors into the corresponding terminals and tighten screws with a screwdriver as shown Torque 0 5 0 6 Nm 2 Remove the dust cap from the terminal of the meter connector and connect the meter plug ...

Page 32: ...1 Take out the WiFi 4G modular included in the scope of delivery 2 Attach the WiFi modular to the connection port in place and tighten it into the port by hand with the nut in the modular Make sure the modular is securely connected and the label on the modular can be seen ...

Page 33: ...stick can only connect to 5 inverters in method1 Android IOS PC Tablet Internet ASWCloud Internet Router Signal base station WIFI 4G Inverter Inverter Method 1 only one inverter with the 4G WiFi Stick the other inverter be connected through the RS 485 cable Android IOS PC Tablet Internet ASWCloud Internet Router WIFI 4G Inverter Inverter Signal base station Mehod 2 every inverter with 4G WiFi Stic...

Page 34: ...ture is the system connection mode through WiFi stick The smart meter should support the MODBUS protocol with a baud rate of 9600 and address set 1 Smart meter as above SDM630 Modbus connecting method and seting baud rate method for modbus please refer to it s user manual The active power limit can be set on Solplanet APP application the details can be found in the user manual for the AISWEI APP P...

Page 35: ...eactive power if capable DRM 4 Increase power consumption subject to constraints from other active DRMs DRM 5 Do not generate power DRM 6 Do not generate at more than 50 of rated power DRM 7 Do not generate at more than 75 of rated power AND Sink reactive power if capable DRM 8 Increase power generation subject to constraints from other active DRMs The RJ45 socket pin assignments for demand respon...

Page 36: ...ation please contact the Service 6 5 Earth fault alarm This inverter complies with IEC 62109 2 clause 13 9 for earth fault alarm monitoring If an Earth Fault Alarm occurs the red color LED indicator will light up At the same time the error code 38 will be sent to the AISWEI Cloud This function is only available in Australia and New Zealand 7 Commissioning 7 1 Electrical checks Carry out the main e...

Page 37: ...d voltage at the point of connection of the inverter complies with the permitted value 7 2 Mechanical checks Carry out the main mechanical checks to ensure the inverter is waterproof Make sure the inverter has been correctly mounted with wall bracket Make sure the cover has been correctly mounted Make sure the communication cable and AC connector have been correctly wired and tightened Danger to l...

Page 38: ...t up DC input voltage the inverter is waiting for sufficient DC input voltage and cannot feed power into the grid Checking When the initial voltage of the strings exceeds the start up DC input voltage the inverter will check feeding conditions at once If there is anything wrong during checking the inverter will switch to the Fault mode Normal After checking the inverter will switch to Normal state...

Page 39: ...38 UM0026_ASW5000 10000 S A_EN_V01_0622 Quick Troubleshooting If the inverter is in Fault mode refer to Section 11 Troubleshooting ...

Page 40: ...0622 39 8 Operation The information provided here covers the LED indicators 8 1 Overview of the panel The inverter is equipped with three LEDs indicators Object Description A Normal White LED B Communication White LED C Fault Red LED ...

Page 41: ...the LED A pulses fast or slow If the power is less than 45 of power the LED A pulses slow If the power is greater than 45 of power and less than 90 of power the LED A pulses fast The LED A is glowing when the inverter is in Feed in operation with a power of at least 90 of power LED B The LED B flashes during communication with other devices e g AiCom AiManager Solarlog etc Also the LED B flashes d...

Page 42: ...meter to ensure that no current is present in the DC cables 4 Release and remove all DC connectors Insert a flat blade screwdriver or an angled screwdriver blade width 3 5 mm into one of the slide slots and pull the DC connectors out downwards Do not pull on the cable 5 Ensure that no voltage is present at the DC inputs of the inverter 6 Remove the AC connector from the jack Use a suitable measuri...

Page 43: ...C 7500Wp 9000Wp 12000Wp 15000Wp Max input voltage 600V MPP voltage range 80V 550V Rated input voltage 360V Initial feeding in voltage 100V Min feed in power 20W Max input current per MPP input 16A 16A 16A Isc PV absolute maximum 22 5A 22 5A 22 5A Number of independent MPP inputs 3 Strings per MPP input 1 1 Max inverter backfeed current to the array 0A ...

Page 44: ...r frequency range 50 60 5Hz Rated power frequency rated grid voltage 50Hz 220V 230V Rated output current 230V 21 7A 26 1A 34 8A 43 5A Max output current 21 7A 30A 40A 45 5A Max output fault current 50 3A 50 3A 62 9A 62 9A Max output overcurrent protection 50 3A 65A 62 9A 62 9A Inrush current 20 of nominal AC current for a maximum of 10ms Power factor rated power 1 Adjustable displacement power fac...

Page 45: ...9 dB A 1m Installation indoor outdoor Mounting information wall mounting bracket DC connection technology XLIX AC connection technology Plug in Connector Operating temperature range 25 60 13 140 Relative humidity non condensing 0 100 Max operating altitude 4000m 3000m derating Degree of protection according to IEC 60529 IP66 Climatic category according to IEC 60721 3 4 4K4H Topology Transormerless...

Page 46: ...GFCI function Earth Fault Alarm cloud based visible AU Protection class according to IEC 62103 overvoltage category according to IEC 60664 1 I II DC III AC Internal overvoltage protection Integrated DC feed in monitoring Integrated Islanding protection Integrated active method active frequency drift AFD method EMC immunity EN61000 6 1 EN61000 6 2 EMC emission EN61000 6 3 EN61000 6 4 Utility interf...

Page 47: ...ade 0 4 2 5 Smart meter connector Stick Hand tight Socket wrenc h Open end of 33 Swivel nut of M25 cable gland Hand tight Open end of 15 Swivel nut of sunclix connector 2 0Nm Wire stripper Peel cable jackets Crimping tools Crimp power cables Hammer drill drill bit of Ø10 Drill holes on the wall Rubber mallet Hammer wall plugs into holes Cable cutter Cut power cables Multimeter Check electrical con...

Page 48: ...eduction depends on many operating parameters including ambient temperature and input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output during certain periods of the day according to these parameters Notes Values are based on rated grid voltage and cos phi 1 Power reduction with increased ambient temperature 230Vac ...

Page 49: ...it has broken Contact the service 33 Check the grid frequency and observe how often major fluctuations occur If this fault is caused by frequent fluctuations try to modify the operating parameters after informing the grid operator first 34 Check the grid voltage and grid connection on inverter Check the grid voltage at the point of connection of inverter If the grid voltage is outside the permissi...

Page 50: ...ure that the insulation resistance to ground is greater than 1 MOhm Otherwise make a visual inspection of all PV cables and modules Make sure the grounding connection of the inverter is reliable If this fault occurs often contact the service 40 Check whether the airflow to the heat sink is obstructed Check whether the ambient temperature around the inverter is too high 41 42 43 44 45 47 Disconnect...

Page 51: ... at the rear of the inverter is not covered 12 1 Cleaning the contacts of the DC switch Clean the contacts of the DC switch annually Perform cleaning by cycling the switch to on and off positions 5 times The DC switch is located at the lower left of the enclosure 12 2 Cleaning the heat sink Clean the heat sink with compressed air or a soft brush Do not use aggressive chemicals cleaning solvents or...

Page 52: ...ith the fundamental requirements and other relevant provisions of the above mentioned directives The entire EU Declaration of Conformity can be found at www solplanet net 15 Warranty The factory warranty card is enclosed with the package please keep well the factory warranty card Warranty terms and conditions can be downloaded at www solplanet net if required When the customer needs warranty servi...

Page 53: ...on date Warranty card AISWEI Technology Shanghai Co Ltd Hotline 86 400 801 9996 Mainland 886 809 089 212 Taiwan Service email service china aiswei tech com Web https solplanet net contact us Add Room 905B 757 Mengzi Road Huangpu District Shanghai China AISWEI Pty Ltd Hotline 61 390 988 673 Service email service au aiswei tech com Add Level 40 140 William Street Melbourne VIC 3000 Australia AISWEI ...

Page 54: ...UM0026_ASW5000 10000 S A_EN_V01_0622 53 Rest of the world Service email service row aiswei tech com ...

Page 55: ...54 UM0026_ASW5000 10000 S A_EN_V01_0622 ...

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