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SOLOY AVIATION SOLUTIONS CESSNA 206H, Maintenance Manual Supplement, Page: 56 / 78

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SOLOY AVIATION SOLUTIONS CESSNA 206H Maintenance Manual Supplement Download Page 56

SOLOY AVIATION SOLUTIONS 

CESSNA 206 WITH WING MOUNT CAMERA 

MAINTENANCE MANUAL SUPPLEMENT

 

WINGS 57-41-01

 

SPAR BLOCKS – REMOVAL/INSTALLATION

 October, 

2011 

 

Page 402 

 

 
 
 

 

 
 
 

 

DETAIL A 

(WING SKIN REMOVED) 

 

1. Wing 

Spar 

4. Long 

Shim 

2. Spar 

Block 

5. Half 

Circle 

Shim 

3. Fastener 

 

 

Figure 1: 

Spar Block Installation  

 

3 

2 

4 

5 

1 

REFER TO 

DETAIL A 

510EB 

510ZBS 

FWD 

Summary of Contents for CESSNA 206H

Page 1: ......

Page 2: ......

Page 3: ...EFFECTIVE PAGES i 10 11 ii 10 11 INTRODUCTION iii 10 11 iv 10 11 05 CONTENTS 01 10 11 02 10 11 05 00 00 1 10 11 2 10 11 05 11 00 1 10 11 2 10 11 05 20 00 1 10 11 2 10 11 3 10 11 4 10 11 5 10 11 6 10 1...

Page 4: ...R PAGE DATE 57 41 01 401 10 11 402 10 11 601 10 11 602 10 11 57 41 02 401 10 11 402 10 11 403 10 11 404 10 11 601 10 11 602 10 11 57 42 00 401 10 11 402 10 11 601 10 11 602 10 11 57 45 00 1 10 11 2 10...

Page 5: ...amera mount refer to the Cessna 206 model Maintenance Manual For ease of navigation the Cessna 206 Maintenance Manual Supplement is presented in the same format as the Cessna 206 model Maintenance Man...

Page 6: ...UAL OR BY REFERENCE TO THE APPLICABLE CESSNA OR ROLLS ROYCE MANUAL Additional copies of this publication may be obtained from Soloy Aviation Solutions 450 Pat Kennedy Way S W Olympia Washington 98501...

Page 7: ...TIONS FAA APPROVED DATA 05 11 00 SCOPE 1 AIRWORTHINESS LIMITATIONS 1 SCHEDULED MAINTENANCE CHECK 05 20 00 GENERAL 1 PROCEDURE 1 INSPECTION TERMS AND GUIDELINES 2 SCHEDULED MAINTENANCE CHECKS 2 SCHEDUL...

Page 8: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT TIME LIMITS MAINTENANCE CHECKS 05 CONTENTS CONTENTS October 2011 Page 02 This Page Intentionally Left Blank...

Page 9: ...ment manufacturer s specific operation and maintenance manuals for each item installed 2 INSPECTION REQUIREMENTS This paragraph remains unchanged from the Cessna 206 model Maintenance Manual 3 DESCRIP...

Page 10: ...ION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT TIME LIMITS MAINTENANCE CHECKS 05 00 00 TIME LIMITS MAINTENANCE CHECKS GENERAL October 2011 Page 2 This Page Intentionally...

Page 11: ...RWORTHINESS LIMITATIONS FAA APPROVED DATA 1 SCOPE The Airworthiness Limitations section is FAA approved and specifies maintenance required under Parts 43 16 and 91 403 of the Federal Aviation Regulati...

Page 12: ...SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT TIME LIMITS MAINTENANCE CHECKS 05 11 00 AIRWORTHINESS LIMITATIONS FAA APPROVED DATA October 2011 Page 2 This Page Intentional...

Page 13: ...of the airplane the owner or operator should select only qualified personnel to maintain the airplane 2 PROCEDURE A A complete airplane inspection includes all inspection items as required by 14 CFR 4...

Page 14: ...as originally scheduled reschedule if late c In the event of early compliance of any operation scheduled that occurs 10 hours or less ahead of schedule the next phase due point may remain where origin...

Page 15: ...mera pod 3 Aileron Trim Tabs Verify that the left aileron trim tab is set from 0 to 9 up and the right aileron trim tab is set from 0 to 9 down Adjust trim tabs as required to correct for wing mount c...

Page 16: ...ER Refers to the appropriate manual for further information INL This column is used to initial the checklist once each item has been completed INT This column lists the interval of inspection in alpha...

Page 17: ...nvironment Keep the completed check sheets as a permanent part of the aircraft scheduled maintenance records Detail information regarding each inspection item is contained in the referenced paragraphs...

Page 18: ...NNAGE SECTION 5 5 1 Wing Surfaces Inspect for skin damage loose rivets and condition of paint S MMS B 5 2 Wing Access Plates Check for damage and security of installation Check for loose or missing sc...

Page 19: ...nspection before the airplane is returned to service 2 UNSCHEDULED MAINTENANCE CHECKS DEFINED AND AREAS OF INSPECTION This paragraph remains unchanged from the Cessna 206 model Maintenance Manual with...

Page 20: ...model Maintenance Manual with the addition of the following items a Wing to body strut fittings and supportive structure Examine for loose or unserviceable fasteners and signs of structural damage b...

Page 21: ...orm a functional check of the camera system E Foreign Object Damage This paragraph remains unchanged from the Cessna 206 model Maintenance Manual 1 Foreign object damage check This paragraph remains u...

Page 22: ...VIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT TIME LIMITS MAINTENANCE CHECKS 05 50 00 UNSCHEDULED MAINTENANCE CHECKS October 2011 Page 4 This Page Intentionally Lef...

Page 23: ...SCOPE 1 DEFINITION 1 AIRPLANE DIMENSIONS AND SPECIFICATIONS DESCRIPTION AND OPERATION 06 10 00 GENERAL 1 DIMENSIONS AND SPECIFICATIONS 1 CONTROL SURFACE TRAVELS CABLE TENSION SETTINGS 1 AIRPLANE STATI...

Page 24: ...WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 CONTENTS CONTENTS October 2011 Page 02 LIST OF FIGURES FIGURE SUBJECT CHAPTER PAGE 06 10 00 1 AIRPLANE DIMENSIONS AND AREA...

Page 25: ...f the airplane The information contained in this section is intended to assist operators maintenance personnel and ground handling personnel The dimensions and specifications of the aircraft remain la...

Page 26: ...OLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 00 00 DIMENSIONS AND AREAS GENERAL October 2011 Page 2 This Page Intentionally Left Blan...

Page 27: ...andard Cessna dimensions and areas B Airplane dimensions are illustrated in Figure 1 2 DIMENSIONS AND SPECIFICATIONS CAMERA MOUNT LIMITATIONS Location Left Wing Station 110 Size 18 5 Inches Wide Max T...

Page 28: ...2 FLAPS Flap Setting 0 Degrees 0 Degrees 10 Degrees 10 Degrees 1 or 2 Degree 20 Degrees 20 Degrees 1 or 2 Degree 30 Degrees 30 Degrees 1 or 2 Degree 40 Degrees 40 Degrees 1 or 2 Degree NOTE Flaps limi...

Page 29: ...A MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 15 00 AIRPLANE STATIONS October 2011 DESCRIPTION AND OPERATION Page 1 AIRPLANE STATIONS DESCRIPTIONS AND OPERATION 1 GENERAL This section remain...

Page 30: ...ATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 15 00 AIRPLANE STATIONS October 2011 DESCRIPTION AND OPERATION Page 2 This Page Intentionally Le...

Page 31: ...MERA MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 20 00 AIRPLANE ZONING DESCRIPTION AND OPERATION October 2011 Page 1 AIRPLANE ZONING DESCRIPTION AND OPERATION 1 GENERAL This section remains...

Page 32: ...IATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT DIMENSIONS AND AREAS 06 20 00 AIRPLANE ZONING DESCRIPTION AND OPERATION October 2011 Page 2 This Page Intentionally Lef...

Page 33: ...ption and Operation in the standard Cessna 206 model maintenance manual 2 Sequence The sequence is identified by alphabetical letters following the three number sequence The first panel is identified...

Page 34: ...PTION AND OPERATION Page 2 View from Bottom of Aircraft Figure 1 Wing Access Panels 620CB 620BB 610AB 510YBS 510MB 510RB 510 UB 510XB 510GB 510EB 510BB 520DB 520AB 510ZBS 520BB 520CB 510AB 510CB 510DB...

Page 35: ...SUPPLEMENT PLACARDS AND MARKINGS 11 CONTENTS CONTENTS October 2011 Page 01 TABLE OF CONTENTS SUBJECT CHAPTER PAGE PLACARDS AND MARKINGS GENERAL 11 00 00 GENERAL 1 PLACARDS AND MARKINGS INSPECTION CHE...

Page 36: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT PLACARDS AND MARKINGS 11 CONTENTS CONTENTS October 2011 Page 02 This Page Intentionally Left Blank...

Page 37: ...PLACARDS AND MARKINGS GENERAL 1 GENERAL A For a complete list of all placards used on the Cessna 206 aircraft refer to the S2060A Cessna 206 with Wing Mount Camera Pilot s Operating Handbook Suppleme...

Page 38: ...LOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT PLACARDS AND MARKINGS 11 00 00 PLACARDS AND MARKINGS GENERAL October 2011 Page 2 This Page Intentionally Left Bla...

Page 39: ...GS INSPECTION CHECK October 2011 Page 601 PLACARDS AND MARKINGS INSPECTION CHECK 1 SCOPE A This section has inspection data for the interior and exterior placards 2 INTERIOR AND EXTERIOR PLACARD AND D...

Page 40: ...IATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT PLACARDS AND MARKINGS 11 00 00 PLACARDS AND MARKINGS INSPECTION CHECK October 2011 Page 602 This Page Intentionally Lef...

Page 41: ...01 TABLE OF CONTENTS SUBJECT CHAPTER PAGE ELECTRICAL POWER GENERAL 24 00 00 SCOPE 1 TOOLS EQUIPMENT AND MATERIALS 1 CIRCUIT BREAKER DESCRIPTION 24 61 00 DESCRIPTION 1 CAMERA CABLE ROUTING REMOVAL INST...

Page 42: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT ELECTRICAL POWER 24 CONTENTS CONTENTS October 2011 Page 02 This Page Intentionally Left Blank...

Page 43: ...power to all additional electrical devices installed for the wing mount camera installation B Wing Mount Camera Cables Figure 1 The make and model of the camera is customer dependant but the basic rou...

Page 44: ...UTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT ELECTRICAL POWER 24 00 00 ELECTRICAL POWER GENERAL October 2011 Page 2 Figure 1 General Electrical Layout WING MOUNTED CAMERA CAM...

Page 45: ...em of the Cessna 206 wing mounted camera installation uses one switch circuit breaker and relay to power all subsequent camera system requirements The customer specific circuit breaker needs of the ad...

Page 46: ...Y AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT ELECTRICAL POWER 24 61 00 CIRCUIT BREAKER MAINTENANCE PRACTICES October 2011 Page 2 This Page Intentionally Left Bl...

Page 47: ...ble through wing access panel 510YBS 7 Reinstall the inboard and outboard fresh air ventilation hose and tube 8 Reinstall previously removed wing access and interior panels Replace wing access panel a...

Page 48: ...TH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT ELECTRICAL POWER 24 62 00 CAMERA CABLE ROUTING REMOVAL INSTALLATION October 2011 Page 402 Figure 1 Camera Cable Routing Sheet 1 WS 71 97 WS 85 62 WS...

Page 49: ...ECTRICAL POWER 24 62 00 CAMERA CABLE ROUTING REMOVAL INSTALLATION October 2011 Page 403 DETAIL A Figure 1 Camera Cable Routing Sheet 2 INBOARD FRESH AIR VENTILATION HOSE OUTBOARD FRESH AIR VENTILATION...

Page 50: ...VIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT ELECTRICAL POWER 24 62 00 CAMERA CABLE ROUTING REMOVAL INSTALLATION October 2011 Page 404 This Page Intentionally Left...

Page 51: ...ON 403 INTERCOSTAL WEB AND BLOCKS INSPECTION INTERCOSTAL WEB AND BLOCKS INSPECTION 601 DOVETAIL MOUNT REMOVAL INSTALLATION 57 42 00 DOVETAIL MOUNT REMOVAL 401 DOVETAIL MOUNT INSTALLATION 401 DOVETAIL...

Page 52: ...00 1 WING MOUNT CAMERA COMPONENTS 2 57 41 01 1 SPAR BLOCK INSTALLATION 402 57 41 02 1 INTERCOSTAL WEB AND BLOCKS 402 2 INTERCOSTAL WEB 403 57 42 00 1 DOVETAIL MOUNT ASSEMBLY 401 2 DOVETAIL MOUNT SAFET...

Page 53: ...n a camera is mounted on the wing Additionally 510YBS can be configured with or without the camera cable hole depending on if the camera cables are needed B SPAR BLOCKS Two spar blocks are fastened in...

Page 54: ...S In order to balance the aerodynamic loads of the wing mount camera on the left wing aileron trim tabs are used on both wings The trim tabs are adjusted to specific settings for camera installed or u...

Page 55: ...Installation 1 Remove wing access covers 510ZBS and 510EB 2 Use a small dab of adhesive to hold shims in place per Figure 1 Half circle shim may be held in place with adhesive against spar 3 Align sp...

Page 56: ...NANCE MANUAL SUPPLEMENT WINGS 57 41 01 SPAR BLOCKS REMOVAL INSTALLATION October 2011 Page 402 DETAIL A WING SKIN REMOVED 1 Wing Spar 4 Long Shim 2 Spar Block 5 Half Circle Shim 3 Fastener Figure 1 Spa...

Page 57: ...he end of the spar block 2 for loose or missing thread Also check that the insert inside the spar block is secure E Inspect the spar block for cracks or other damage F Inspect wing spar 1 for cracks o...

Page 58: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 41 01 SPAR BLOCKS INSPECTION October 2011 Page 602 This Page Intentionally Left Blank...

Page 59: ...cover without cable pass through hole B Installation 1 Remove wing access panels 510ZBS and 510YBS 2 Use a small dab of adhesive to hold shims in place per Figure 1 Half circle shim may be installed...

Page 60: ...SUPPLEMENT WINGS 57 41 02 INTERCOSTAL WEB AND BLOCKS October 2011 REMOVAL INSTALLATION Page 402 DETAIL A WING SKIN AND SPAR REMOVED 1 Intercostal Web 3 Shim 2 Intercostal Block 4 Fastener FIGURE 1 In...

Page 61: ...eplace wing access panels 510YBS and 510ZBS Check wing access location 510YBS for correct cover without cable pass through hole B Installation 1 Remove wing access panels 510YBS and 510ZBS 2 Insert in...

Page 62: ...Y AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 41 02 INTERCOSTAL WEB AND BLOCKS October 2011 REMOVAL INSTALLATION Page 404 This Page Intentionally Left B...

Page 63: ...t the threaded insert in the end of the intercostal block 2 for loose cross threaded or missing thread Also check that the insert has not rotated inside the intercostal block E Inspect the intercostal...

Page 64: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 41 02 INTERCOSTAL WEB AND BLOCKS INSPECTION October 2011 Page 602 This Page Intentionally Left Blank...

Page 65: ...ove all 4 dovetail mount bolts and washers 3 Label the location of the four spacers 1 between the dovetail mount 2 and the mounting blocks inside the wing 2 DOVETAIL MOUNT INSTALLATION A Reinstall dov...

Page 66: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 42 00 DOVETAIL MOUNT REMOVAL INSTALLATION October 2011 Page 402 This Page Intentionally Left Blank...

Page 67: ...2 of the dovetail mount for wear cracks or other deformation D Check locking notches 3 for deformation and wear E Inspect overall condition of mount and check for cracks around fastener locations and...

Page 68: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 42 00 DOVETAIL MOUNT INSPECTION October 2011 Page 602 This Page Intentionally Left Blank...

Page 69: ...must be installed 5 The aileron trim tabs must be adjusted The camera 1 2 must be mounted on the lower dovetail mount 4 The lower dovetail mount must be installed on the upper dovetail mount 3 The lo...

Page 70: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 45 00 FLIR CAMERA INSTALLATION DESCRIPTION October 2011 Page 2 This Page Intentionally Left Blank...

Page 71: ...vers from cable ends B Replace the cover at 510YBS with Soloy part number 916 1340 1 access cover cable hole Feed cable through hole in the access cover C Install camera 1 on lower dovetail mount 2 pe...

Page 72: ...ATION REMOVAL INSTALLATION October 2011 Page 402 1 Camera Assembly 4 Safety Pin 2 Lower Dovetail Mount 5 Dovetail Locking Blocks 3 Upper Dovetail Mount 6 Access Cover 510YBS Figure 2 Camera Installati...

Page 73: ...are tight and safety wired D Check the security of the installed camera pod E Verify that the left aileron trim tab is secured and adjusted up and the right trim tab is secured and adjusted down The t...

Page 74: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 45 00 FLIR CAMERA INSTALLATION INSPECTION October 2011 Page 602 This Page Intentionally Left Blank...

Page 75: ...hold hinge plate in place and then remove the clecos one by one while installing the correct rivets 1 If aileron trim tab is being installed for the first time mark outer rivet locations and remove tr...

Page 76: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 60 00 AILERON TRIM TABS REMOVAL INSTALLATION October 2011 Page 402 This Page Intentionally Left Blank...

Page 77: ...tab and surrounding aileron for loose or missing rivets B Inspect aileron and trim tab skin for cracking Pay particular attention to the corner cutouts around the trim tab C Check the condition of the...

Page 78: ...SOLOY AVIATION SOLUTIONS CESSNA 206 WITH WING MOUNT CAMERA MAINTENANCE MANUAL SUPPLEMENT WINGS 57 60 00 AILERON TRIM TABS INSPECTION October 2011 Page 602 This Page Intentionally Left Blank...

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