Sole Diesel SM-82 Operator'S Manual Download Page 51

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INSTRUCTIONS TO REPLACE AND REMOVE

Operator’s Manual Marine Diesel Engines
Revision 0. 05/2016

Section 12 - Instructions to Replace and Remove

When you decide to replace the engine, please contact SOLÉ S.A.; will provide relevant

instructions regarding the laws in force at the time. When disposing of the whole or parts of this
engine, meets LAWS IN FORCE IN THE COUNTRY OF INSTALLATION.

For more information about the materials they are made of the individual components of

the generator, contact SOLÉ S.A.

Summary of Contents for SM-82

Page 1: ...INTRODUCTION 1 Operator s Manual Marine Diesel Engines Revision 0 05 2016 U_MIE1_EN U_MIF1_EN Rev 0...

Page 2: ...INTRODUCCION 2 Operator s Manual Marine Diesel Engines Revision 0 05 2016...

Page 3: ...ditions The images text and information contained in this manual are based on the product s features at the time of publication Sol Diesel reserves the right to modify this document without prior noti...

Page 4: ...on Panel 16 4 2 Panel Parts 17 4 3 Settings 18 TACHOMETER CALIBRATION 18 REPLACING THE LIGHT BULB 18 Section 5 Operation 19 5 1 Prestart Checklist 19 5 2 Cranking the Engine 19 5 3 Stopping Engine 20...

Page 5: ...PECTION 32 MAINTENANCE TASK SEAWATER PUMP IMPELLER INSPECTION 32 MAINTENANCE TASK ZINC ANODE INSPECTION 33 6 7 Inlet and Exhaust System 33 EXHAUST CIRCUIT DESCRIPTION 33 MAINTENANCE TASK AIR FILTER IN...

Page 6: ...installation operation and maintenance information that is safety related but not hazard related Servicing the fuel system and combustible materials A flash fire can cause severe injury or death Do no...

Page 7: ...igue inability to concentrate or speak clearly blurred vision Stomachache vomiting nausea Keep the area around the battery well ventilated While the engine is running or the battery is charging hydrog...

Page 8: ...ets rings and all accessories that could become entangled with moving parts 2 The installer operator of the engine has to wear personal protective equipment such as gloves work shoes eye and hearing p...

Page 9: ...y from the belts and pulleys when the engine is running Replace guards screens and covers before operating the engine Heavy material Engine is a heavy element use the right tools for transportation an...

Page 10: ...1 Engine Identification IDENTIFICATION LABEL The nameplate is located above the refrigerator for SM 82 and SM 94 See example SM 82 ENGINE SERIAL NUMBER In addition all engines are marked with the ser...

Page 11: ...ngine Parts Identification ELEMENT 1 AIR FILTER 2 GEARBOX CONTROL LEVER 3 GEARBOX 4 STARTER 5 COOLING SYSTEM 6 COOLING DRAIN PLUG 7 ALTERNATOR ELEMENT 8 COOLANT FILLER CAP 9 OIL FILLER CAP 10 SEA WATE...

Page 12: ...OURS MONTHS HOURS LIMITED WARRANTY COVERAGE PERIODS 12 2000 24 1000 EXTENDED COVERAGE PERIODS 24 1000 Extended coverage only recreational engines is applied to the following components Engine block Cy...

Page 13: ...ly and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier countersign the note and advise SOL S A pre...

Page 14: ...r prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If the engine is unused for prolonged periods and stored observe all the relative...

Page 15: ...nism correctly 3 CONNECT EXHAUST OUTLET See Section 11 Overall Dimensions 1 WET EXHAUST OUTLET 2 DRY EXHAUST OUTLET SEAWATER OUTLET 4 CONNECT SIPHON BREAKER if installed See Section 11 Overall Dimensi...

Page 16: ...f performance depending on the model All panels are identified according to their model in the bottom right section model SVT 10 is identified on the right PANEL SVT 10 SVT 20 SVT 30 SVT 40 ELECTRONIC...

Page 17: ...a LED that turns on when the seawater temperature at the outlet of the cooling circuit is too high For future development NOTE This box is checked for all panels except SVT 10 FIVE POSITION KEY SWITC...

Page 18: ...ted After calculating the pulley ratio refer to the table approximate value if required and rotate the tachometer switch If the pulley ratio is not exactly the same as in the table the calibration mus...

Page 19: ...o ensure adequate fuel supply OIL LEVEL Maintain the oil level below dipstick high mark and above dipstick low mark OPERATING AREA Check for obstructions that could block the flow of admission air SEA...

Page 20: ...als The inlet air temperature is low and the engine has difficulty in starting The fuel loses fluidity To prevent the damage caused by low temperature operation the engine should be prepared 1 Use spe...

Page 21: ...pletely and clean it fill it up again with a mixture of diesel and anti corrosion additive Sol S A recommends DIECYL PLUS Add one measure of this additive for every 25 liters of diesel On the other ha...

Page 22: ...ent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or sealant to parts as specified Use a torque wrenc...

Page 23: ...C C C C Oil filter C C Fuel system Fuel level I Fuel tank L V L I Fuel filter C Water separator filter if applicable V C Injection pump I Injector I Intake system Air filter I C C I Cooling system Co...

Page 24: ...an be obtained by aligning the TDC mark on the crankshaft pulley with the mark on the gear case 3 First align the TDC mark for the No 1 cylinder Confirm that the valves do not move up and down when th...

Page 25: ...50 C or more coolant temperature Measure the compression pressure on all cylinders 1 Remove the injection nozzle from the cylinder head where the compression pressure is to be measured 2 Attach the c...

Page 26: ...overage cause internal engine components to seize and or shorten engine life Never mix different types of engine oil This may adversely affect the lubricating properties of the engine oil MAINTENANCE...

Page 27: ...tion Therefore check the engine inclination when the oil level is verified MAINTENANCE TASK OIL FILL CHANGE Oil must be changed with hot engine so as to be sure the oil is fully drained The procedure...

Page 28: ...necessary to check the fuel level to assure the operation of the engine On top of that if fuel pump sucks air when the fuel level is lower than pump suction it could break Whenever possible keep the f...

Page 29: ...or Procedure quickly accelerate engine Criteria no remarkably black smoke exhaust and correct function of fuel cut off solenoid Any leaks at the body injection pump or fuel lines MAINTENANCE TASK INJE...

Page 30: ...tip of the nozzle is under high pressure and can cause injury to the operator MAINTENANCE TASK BLEEDING AIR FROM THE FUEL SYSTEM Prime the fuel system to bleed the air from the circuit Trapped air in...

Page 31: ...ng agent is also suitable The anti freezing agent concentration according to operating conditions is specified in anti freezing agent package labels It is advisable select the anti freezing agent conc...

Page 32: ...IMPELLER INSPECTION Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important therefore that a spare impeller is always available...

Page 33: ...n the seacock Refill the coolant circuit 6 Start the engine and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 6 7 Inlet a...

Page 34: ...ary It is important to ensure that the combustion air is freely supplied and freely expelled from the area MAINTENANCE TASK EXHAUST GAS NOISE AND VIBRATIONS INSPECTION Inspect the exhaust system compo...

Page 35: ...SM 94 60978100 BATTERY The minimum recommended battery capacity is 90 Ah for 12V and 55 Ah for 24V However this is a general reference value since it is related to the maximum current that can offer f...

Page 36: ...osen the adjusting bracket bolt and mounting bolt and move the alternator in or out An excessive tension may cause a quick wear of the belt and alternator bearings Otherwise if the belt is excessively...

Page 37: ...e proceed as follows Within the period of warranty Contact to Sole Diesel Official Service See Section 1 1 3 Engine Limited Warranty Outside the period of warranty Contact to Sole Diesel Official Serv...

Page 38: ...e cranking relay and the stop solenoid If necessary replace Faulty starter motor Replace if it is inoperative 6 8 GENERAL Compression weak Check the compression 6 3 LUBRICATION SYSTEM Oil viscosity to...

Page 39: ...lant to normal operating level 6 6 PANEL SVT Key switch Check the pin connections Above all the pins that give signal to stop solenoid and fuel pump BLACK SMOKE FUEL SYSTEM Fuel filter clogged Change...

Page 40: ...ump impeller pump sealing 6 6 Water cooler clogged Clean the water cooler and the tube stack fitted in the heat exchanger 6 6 Coolant level low Restore the coolant to normal operating level 6 6 Thermo...

Page 41: ...ement 6 7 Exhaust backfires Inspect the exhaust system Replace the inoperative exhaust system components 6 7 HIGH FUEL CONSUMPTION GENERAL Compression weak Check the compression 6 3 Overload Reduce th...

Page 42: ...ion timing APMS 5 APMS 5 Injection pressure kPa 17 65 MPa 180 kg cm2 Inlet and exhaust valve clearance cold engine mm 0 25 RPM rpm 2500 Starting system Electric starting Starting aid Glow plug Lubrica...

Page 43: ...eed C 75 85 Inlet and Exhaust System Air supply Air cleaning by means of a dry type air filter Exhaust System Air supply Cooled exhaust manifold Dry exhaust manifold optional equipment Air cleaning by...

Page 44: ...PTF 35 3 to 43 14 3 6 to 4 4 Fuel injection pipe M12 26 47 to 32 36 2 7 to 3 3 Fuel injection pump gear M14 83 3 a 98 8 5 a 10 Fuel injection nozzle M8 19 6 a 23 5 2 0 a 2 4 Water cooler cover M10 18...

Page 45: ...ELECTRICAL DIAGRAMS 45 Operator s Manual Marine Diesel Engines Revision 0 05 2016 Section 10 Wiring Diagrams...

Page 46: ...ERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID PRECALENTAMIENTO PREHEATING RLP CRANKING C2 6 C1 6 10 A PLACA C I ELECTRONIC PLATE...

Page 47: ...HOMETER WAGO connector WAGO connector WAGO connector Thermometer PIN 2 To Tachometer Pin 3 To Elec Plate PIN 7 WAGO connector WAGO connector Insulated male faston connector To Elec Plate PIN 6 To Elec...

Page 48: ...OVERALL DIMENSIONS 48 Operator s Manual Marine Diesel Engines Revision 0 05 2016 Section 11 Overall Dimensions...

Page 49: ...TM 345 2 00 1 SM 82 ENGINE TM 345 2 00 1 GBOX XAVIER S UBACH MEDIO 17834483 09 03 2016 498 4 314 5 306 5 289 43 97 75 O 32 O 349 4 460 5 272 7 1082 7 A Detalle Detail A 4x 11 5 DATOS T CNICOS TECHNICA...

Page 50: ...5 2 00 1 SM 94 ENGINE TM 345 2 00 1 GBOX XAVIER S UBACH 17934483 18 03 2016 B Vista View B A Detalle Detail A 4x 11 5 300 300 675 306 5 641 M16 x 1 5 334 5 32 O 240 497 4 737 4 1082 9 349 4 460 5 273...

Page 51: ...ou decide to replace the engine please contact SOL S A will provide relevant instructions regarding the laws in force at the time When disposing of the whole or parts of this engine meets LAWS IN FORC...

Page 52: ...MAINTENANCE LOG 52 Operator s Manual Marine Diesel Engines Revision 0 05 2016 Maintenance Log DATE HOURS DESCRIPTION SERVICE NAME...

Page 53: ...MAINTENANCE LOG 53 Operator s Manual Marine Diesel Engines Revision 0 05 2016 DATE HOURS DESCRIPTION SERVICE NAME...

Page 54: ...MAINTENANCE LOG 54 Operator s Manual Marine Diesel Engines Revision 0 05 2016 DATE HOURS DESCRIPTION SERVICE NAME...

Page 55: ......

Page 56: ...U_ MIE1_EN U_MIF1_EN Rev 0...

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