Sole Diesel MINI-103 Operator'S Manual Download Page 62

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Maintenance log

Solé, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · [email protected]

Marine diesel engines. Operator’s manual

U_CTMT62103_EN

Revision 1

07/2022

Summary of Contents for MINI-103

Page 1: ...1 Sol Diesel S A C 24 Manual Marine diesel engines Operator s manual MINI 62 MINI 103 U_CTMT62103_EN Revision 1...

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Page 3: ...any of the operations and keep it close at hand near the engine as it can be of great use in the future Our goal as a manufacturing company is that you enjoy our product regardless of the use you mak...

Page 4: ...ration at low temperatures 18 4 5 Winterization and preservation 19 4 6 Maintenance during the storage 19 4 7 Restoration of operational conditions 19 Section 5 Systems and scheduled maintenance 20 5...

Page 5: ...nance task Air filter inspection 32 Maintenance task Exhaust gas noise and vibrations inspection 32 5 8 Electrical system 33 Control Panel 33 Sensors and switches 33 Battery 34 Circuit protection 34 R...

Page 6: ...fuel injection system fuel line fuel filter fuel pump or other potential sources of spilled fuels or fuel vapors Never add fuel to the tank while the engine is running because spilled fuel may ignite...

Page 7: ...s and covers before operating the engine Before working on the engine or connected equipment disable the engine as follows Set the engine controller to OFF position 1 Disconnect the power input from b...

Page 8: ...and understand it before any operation and maintenance of the engine to ensure that it continues operating practices and maintenance procedures insurance Dangerous voltage Operate the engine only when...

Page 9: ...the end customer the warranty shall enter into force 6 months after the date of sale Any limited warranty period that has not elapsed can be transferred to the following purchaser s Unless authorized...

Page 10: ...eterioration resulting from time of storage exceeding 6 months and or storage conditions that do not comply with the procedures described in the User and Maintenance Manuals e Faults due to negligence...

Page 11: ...ondition shall void the warranty in all its terms In such an event the materials oil filters etc and labour involved shall be at the expense of the purchaser The purchaser should keep the invoice of t...

Page 12: ...lediesel com info solediesel com 12 Marine diesel engines Operator s manual Section 1 Engine information 1 1 Engine Identification Identification label The nameplate is located above the rocker cover...

Page 13: ...nes Operator s manual 1 2 Engine parts identification PIECE ELEMENT 1 Oil filler cap 2 Alternator 3 Cooling system 4 Cooling filler cap 5 Cooling drain plug 6 Fuel filter 7 Starter 8 Air filter PIECE...

Page 14: ...sales departments and the carrier immediately and forward photographic evidence of the damage After inspecting the goods if you notice damage write a reservation on the delivery note Have the carrier...

Page 15: ...ebolts 2 4 Storage of packed and unpacked engine If the engine is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage If t...

Page 16: ...draulic pump alternator or power extraction mechanism correctly 3 CONNECT EXHAUST OUTLET See Section 10 Overall Dimensions 1 WET EXHAUST OUTLET 2 DRY EXHAUST OUTLET SEAWATER OUTLET 4 CONNECT SIPHON BR...

Page 17: ...tructions that could block the flow of admission air SEAWATER PUMP PRIMING Prime the seawater pump before initial startup To prime the pump Close the seacock Remove the hose from the seawater filter o...

Page 18: ...ne is stopped Open the seawater filter cover and start the engine adding a mixture of freshwater and suitable anti freezing agent concentration see package labels until the seawater circuit is filled...

Page 19: ...ed 11 Apply moisture repellent spray on the motor 4 6 Maintenance during the storage During the long engine storage it has to be stored inside a ventilated area and free of humidity When the engine st...

Page 20: ...ls O rings rubber seals etc in cleaning solvent and dry them Use only the correct tools and instruments Use only good quality lubricating oils and greases Be sure to apply a coat of oil grease or seal...

Page 21: ...I C C C C Oil filter C C Fuel level I Fuel tank CL E CL I Fuel filter C Water separator filter if applicable E C Injection pump I Injector I Purge the feed system I Coolant I C C Sea water circuit I C...

Page 22: ...the normal direction to bring the piston to the top dead center of the compression stroke Injection sequence Crank angle MINI 62 1 3 4 2 180 SM 103 1 5 3 6 2 4 120 2 Checking Top Dead Center of No 1...

Page 23: ...rect Maintenance task Compression pressure inspection Start by 1 Make sure the engine oil level air cleaner starting motor and battery are well conditioned 2 Start the engine and allow it to warm up t...

Page 24: ...g to be operated On the other hand use oil quality no less than ACEA E5 E3 or API CH 4 SJ Other engine oils may affect warranty coverage cause internal engine components to seize and or shorten engine...

Page 25: ...between the upper Max mark and lower Min mark lines on the dipstick To check the oil level 1 Remove the dipstick 2 Wipe the dipstick end 3 Reinsert it inside the guide 4 Remove it again to see the oi...

Page 26: ...l check procedure Never overfill Overfilling may result in white exhaust smoke engine overspeed or internal damage It is important to remove the dipstick to let the air out of the engine while the eng...

Page 27: ...purge The fuel system has to have a water separator filter supplied as accessory to avoid the inlet of water in the fuel circuit According to the maintenance plan it is necessary to purge the filter...

Page 28: ...be finely and uniformly atomized Any change is an indication of a bad nozzle 7 If the nozzle is bad remove the tip from the nozzle and wash needle valve and body in clean washing solution And if the...

Page 29: ...ti freezing agent is also suitable The anti freezing agent concentration according to operating conditions is specified in anti freezing agent package labels It is advisable select the anti freezing a...

Page 30: ...e task Seawater pump impeller inspection Seawater pump impeller is neoprene and cannot rotate dried If operated without water the impeller can be broken It is important therefore that a spare impeller...

Page 31: ...he coolant circuit 6 Start the engine and check for leaks at the anticorrosion zinc anode location The pump is operating if the seawater flows from the exhaust outlet 5 7 Inlet and exhaust system Exha...

Page 32: ...y MINI 62 Replace the complete air filter if necessary It is important to ensure that the combustion air is freely supplied and freely expelled from the area Maintenance task Exhaust gas noise and vib...

Page 33: ...lant temperature sensor specifications two pole Operating voltage 6 24V Operating current 85mA Pmax 0 25W Operating temperature 40 C to 120 C Measuring range 40 C to 120 C Absolute max value 130 C max...

Page 34: ...ng voltage 6 24V Operating current 0 5A Operating pressure 0 4bar 0 15bar CLOSE CIRCUIT Battery The minimum recommended battery capacity is 80 Ah However this is a general reference value since it is...

Page 35: ...n plate and glow plug 2 If the glow plug glows red when the positive wire is connected to the portion A with the portion B grounded the plug can be used Maintenance task Starter inspection STARTER 1 C...

Page 36: ...essively loose or has oil and insufficient load it can cause the belt to skid Never adjust the belt tension with engine running or battery connected Maintenance task Battery level Battery requires a v...

Page 37: ...manual Section 6 Troubleshooting If a fault occurs in the engine proceed as follows Within the period of warranty Contact to Sol Diesel Official Service See SOL DIESEL WARRANTY Outside the period of...

Page 38: ...noid ETR Check stop solenoid and replace it if necessary GENERAL Low compression pressure Check the compression of each cylinder LUBRICATION SYSTEM Oil viscosity too high Check oil viscosity according...

Page 39: ...EM Dirty or clogged air filter Replace the air filter element Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which is not operating prop...

Page 40: ...the air filter element GENERAL Incorrect valve clearance Perform valve adjustment Clogged fuel filter Replace fuel filter Dirty or faulty fuel injectors Clean test and or replace fuel injector which i...

Page 41: ...er pump impeller pump sealing Clogged water cooler Clean the water cooler Low coolant level Restore normal coolant level for operation Thermostat is not operational Replace the thermostat INLET AND EX...

Page 42: ...nical specifications Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 42 Marine diesel engines Operator s manual Section 7 Technical specificat...

Page 43: ...capacity of coolant circuit l 9 5 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 79 Oil pan capacity l 5 5 Lubrication system Lubrication type Forced circulation Oil c...

Page 44: ...oolant circuit l 21 Minimum pressure at idle kg cm2 1 Oil type SAE 15W40 Maixmum oil temperature C 96 Oil pan capacity l 11 Lubrication system Lubrication type Forced circulation Oil consumption at fu...

Page 45: ...uel leak off pipe M12 x 1 5 Fuel injection pump gear M12 x 1 75 Starter engine terminal B M8 x 1 25 Glow plug body M10 x 1 25 Exhaust manifold M8 x 1 25 Pressure relief valve M22 x 1 5 Fuel injection...

Page 46: ...mp gear M10 x 1 25 Starter engine terminal B M8 x 1 25 Balancer M8 x 1 25 Fuel injection pump bolt M14 x 1 5 Oil level sensor 1 1 16 12 N m kgf m N m kgf m M6 x 1 0 2 94 a 4 90 0 3 a 0 5 7 89 a 9 80 0...

Page 47: ...Wiring diagrams Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 47 Marine diesel engines Operator s manual Section 9 Wiring diagrams...

Page 48: ...ANSMISOR DE PRESI N PRESSURE SENSOR TRANSMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOCONTACTO TEMPERATURE SWITCH ETR SOLENOIDE DE PARO ETR STOP SOLENOID PRECALENTAMIENTO...

Page 49: ...C2 4 C1 1 C1 4 C2 1 C2 5 C1 5 C1 3 C2 6 C1 6 N S N S M G D B W Violeta Purple Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Green Verde Blanco Green White Amarillo Yellow Blanco White Azu...

Page 50: ...SMISOR DE TEMPERATURA TEMPERATURE SENSOR MANOCONTACTO PRESSURE SWITCH TERMOCONTACTO TEMPERATURE SWITCH ETS SOLENOIDE DE PARO ETS STOP SOLENOID PRECALENTAMIENTO PREHEATING MOTOR DE ARRANQUE STARTER ALT...

Page 51: ...S M G D B W Violeta Purple Negro Black Rojo Red Rosa Pink Rojo Blanco Red White Verde Green Verde Blanco Green White Amarillo Yellow Blanco White Azul Blue Gris Grey Marr n Brown ARRANQUE CRANKING REL...

Page 52: ...Overall dimensions Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 52 Marine diesel engines Operator s manual Section 10 Overall dimensions...

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Page 55: ...11 Instructions to Replace and Remove When you decide to replace the engine please contact SOL S A will provide relevant instructions regarding the laws in force at the time When disposing of the who...

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Page 57: ...propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 57 Marine diesel engines Operator s manual Section 12 Inspection prior to...

Page 58: ...spection prior to the delivery of propulsion engines Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 58 Marine diesel engines Operator s manua...

Page 59: ...b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 59 Marine diesel engines Operator s manual Maintenance log Section 13 Maintenance log DATE HOURS DESCRIPTION...

Page 60: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 60 Marine diesel engines Operator s manual DATE HOURS DESCRIPTION SERVICE NAME...

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Page 62: ...Maintenance log Sol S A C 243 b km 2 08760 Martorell Barcelona Tel 34 93 775 14 00 www solediesel com info solediesel com 62 Marine diesel engines Operator s manual U_CTMT62103_EN Revision 1 07 2022...

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