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Solcon RVS-DN 105, Instructions Manual

The Solcon RVS-DN 105 is a high-quality motor controller designed for efficient operation. Ensure optimal performance with the free Instructions Manual available for download from manualshive.com. This comprehensive manual includes detailed information on installation, operation, and maintenance to help you get the most out of your motor controller.

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Ver. 14/06/2009

 

 

 

Summary of Contents for RVS-DN 105

Page 1: ...R RV VS S D DN N D Di ig gi it ta al l S So of ft t S St ta ar rt te er r 8 8 3 30 00 00 0A A 2 22 20 0 1 12 20 00 0V V I In ns st tr ru uc ct ti io on n M Ma an nu ua al l Ver 14 06 2009...

Page 2: ...20 4 3 Control Supply and Control Input From the Same Source Neutral not Connected to Terminal 21 20 4 4 Control Supply and Control Input from Separate Sources 21 4 5 Soft Start Soft Stop and Stop Co...

Page 3: ...s LEDs 62 7 4 Reviewing and Modifying Parameters 62 7 5 Special Actions Performed in TEST MAINTENANCE Mode 62 7 5 1 Run Self Test 62 7 5 2 View Software Version 63 7 5 3 Obtain Default Parameters 63 7...

Page 4: ...2 Examples of Starting Curves 91 8 2 1 Light Loads Pumps Etc 91 8 2 2 High Inertia Loads Crushers Centrifuges Mixers Etc 91 8 2 3 Special Starting Using DUAL ADJUSTMENT 92 8 2 3 1 Special Starting Us...

Page 5: ...n this option is specified RVS DN 950 3000 are designed to meet UL requirements 3 RVS DN 8 1400 are LR approved when this option is specified RVS DN 1800 3000 are designed to meet LR requirements when...

Page 6: ...rior starting stopping characteristics Comprehensive motor protection package User friendly Line or Inside Delta connection Rated ambient temperature 50 C Unique optional features including Motor insu...

Page 7: ...table 0 2 5 Mohm preventing starting when insulation is below acceptable levels Auxiliary Relays Three standard programmable relays each relay with one C O 8A 220VAC contacts Immediate with adjustable...

Page 8: ...RVS DN 210 1000V 1200V 210 592x500x345 5 RVS DN 310 1000V 1200V 310 592x500x345 5 RVS DN 390 1000V 1200V 390 592x500x345 5 RVS DN 460 1000V 1200V 460 592x500x345 5 3 3 RVS DN Selection The RVS DN sho...

Page 9: ...e for DC control The control voltage operates the electronic circuitry and the fans when they exist Terminal 3 Control neutral return Three control voltages are available 115 for 115V 10 15 50 60Hz 23...

Page 10: ...iate shear pin output relay Terminal 11 Programmable IMM S PIN RELAY N C Voltage free 8A 250VAC 2000VA max Selection between functions is made from the keypad or through the communication Terminal 12...

Page 11: ...1 meter in length External Fault can be used only when terminal 21 is connected to neutral or ground Do not use External Fault while using the Insulation Alarm option Only potential free contacts may...

Page 12: ...er to section 7 7 7 on page 81 for more details Terminal 27 Programmable Insulation Alarm Output relay N C optional Notes Do not use External Fault while using Insulation test option Insulation test c...

Page 13: ...ibus communication optional Profibus DPV0 and DPV1 up to 12 MBPS D type 9 pin connector is applied Control monitoring and setting parameters can be achieved via the Profibus connection Setting is poss...

Page 14: ...t the motor current during the start process is higher than the motor rated current FAN loss represents power loss caused by all internal fans refer to section 10 page 99 for fan loss per model For ex...

Page 15: ...perable during RUN UNDER CURRENT O C SHEAR PIN OVERLOAD TRIP 3 5 1 2 Maintaining Current Protection after Bypass Closes RVS DN 950 3000a RVS DN 950 3000A models are supplied without preparation for by...

Page 16: ...tes as D ADJ GENERATOR PARAMETERS Use this mode if the normal starting process fails i e SHORTED SCR or WRONG CONNECTION faults occur and after testing operator is sure that SCRs motor and motor conne...

Page 17: ...from the START signal see Special Starting section 8 2 3 1 page 92 O C SHEAR PIN detection when O C Shear pin is selected the relay is energized upon SHEAR PIN detection RVS DN s trip can be delayed...

Page 18: ...for Bypass contactor 1 2 B Line and load bus bars at bottom Applicable in Marine UL models 210 820A D Remote panel mounting replacing the original panel supplied with 1 5 m cable H Special character s...

Page 19: ...n WARNINGS Only potential free contacts may be connected to terminal 21 Do not connect any voltage to terminal 21 Any connection of voltage to terminal 21 may disrupt RVS DN operation and cause damage...

Page 20: ...for short circuit and over load 6A fuse is recommended It is recommended to use a separate fuse for the auxiliary circuits 4 3 Control Supply and Control Input From the Same Source Neutral not Connect...

Page 21: ...19 Supply must be protected for short circuit and over load 6A fuse is recommended It is recommended to use a separate fuse for the auxiliary circuits 4 5 Soft Start Soft Stop and Stop Control Supply...

Page 22: ...rom separate sources 4 8 Soft Start and Soft Stop Notes When switch B closes motor will soft start When switch B opens motor will soft stop Drawing shows Control Supply and Control Input from the same...

Page 23: ...Program Input terminal 7 as SLOW SPEED Refer to section 7 7 8 page 83 o Connect Control Input voltage to terminal 7 and start the soft starter Motor will run at SLOW SPEED For Slow speed reverse opera...

Page 24: ...N will operate as long as the line contactor is energized Control Supply obtained from mains must match the RVS DN Control Supply voltage It is recommended that terminals 1 3 are always connected to C...

Page 25: ...TOP or STOP signals are initiated o ENERGY SAVER signal is initiated o SLOW SPEED SLOW SPEED REVERSE signal is initiated o Fault condition occurs When a bypass contactor is used it is recommended to o...

Page 26: ...e START STOP command Closure of either contactor will supply main power and a start signal to the RVS DN It is recommended to employ a mechanical interlock between the forward and reverse contactors I...

Page 27: ...reconnected so that the communication settings will take affect RVS DN will toggle between communication commands and local commands UNLESS switches A or B are opened o Switch A and B each overrides a...

Page 28: ...s suitable for main starting will be operative Upon starting from a diesel generator close the contact between the Control Supply and terminal 8 to operate in D ADJ GENERATOR PARAMETERS mode To operat...

Page 29: ...0 26 000 000 210 200 000 2700 26 000 000 310 600 000 3000 Consult factory 4 19 Transient Protection Line transient voltages can cause a malfunction of the RVS DN and damage to the thyristors All RVS D...

Page 30: ...ar features to be considered are torque production harmonic production and their consequential effects and EMC These points are relevant for marine off shore or industrial use 4 22 Inside Delta Mode 4...

Page 31: ...nd slow speed o PHASE SEQUENCE in off mode When using INSIDE DELTA configuration current wave shape is different than that in LINE configuration This difference casus the current RMS value of the INSI...

Page 32: ...s Contactor and Inside Delta Contactor RVS DN connection Inside Delta with bypass contactor to the RVS DN and Inside Delta contactor C1 is a bypass contactor C2 is an Inside Delta contactor U1 U2 V1 V...

Page 33: ...n RVS DN is connected Inside Delta Thus in order to reverse motor rotation two motor windings need to be switched as shown in the following diagram Winding V1 V2 is switched with winding U1 U2 Reverse...

Page 34: ...NSIONS 5 1 Standard Models RVS DN 8A 17A Notes Mains voltage terminals 16mm2 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 8A 17A with preparation for bypass N...

Page 35: ...______________ RVS DN 31A Notes Mains voltage terminals 16mm2 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 31A with preparation for bypass Notes Mains voltage...

Page 36: ...S DN 44A 58A 16mm2 Mains voltage terminals RVS DN 72A 35mm2 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 44A 58A 72A with preparation for bypass Notes Mains v...

Page 37: ...__________________________________________________________ RVS DN 85A 105A 145A 170A with preparation for bypass Notes In this model preparation for the bypass are standard Add 20 mm to depth dimensio...

Page 38: ...cUL approved model dimensions refer to section 5 3 page 47 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 210A 310A 390A with preparation for bypass Notes For...

Page 39: ...UL cUL approved model dimensions refer to section 5 3 page 47 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 460A with preparation for bypass Notes For marine U...

Page 40: ...cUL approved model dimensions refer to section 5 3 page 47 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 580A with preparation for bypass Notes For marine UL...

Page 41: ...odel RVS DN 820A only dimensions refer to section 5 3 page 47 Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 820A with preparation for bypass Notes For marine U...

Page 42: ...950A Notes Add 20 mm to depth dimension when optional remote key pad option D is installed Must be operated with a bypass contactor Add space for current transformers supplied separately from the mai...

Page 43: ...to depth dimension when optional remote key pad option D is installed Must be operated with a bypass contactor Add space for current transformers Supplied separately from main unit and bus bars for pr...

Page 44: ...N 2150A Notes Add 20 mm to depth dimension when optional remote key pad option D is installed Must be operated with a bypass contactor Add space for current transformers Supplied separately from main...

Page 45: ...ctor Add space for current transformers Supplied separately from main unit and bus bars for preparation for bypass Approximate current transformers dimensions W 330mm H 190mm D 110mm Control module is...

Page 46: ...s RVS DN 105A 1000V Note no 1200V version for 105A Notes Must be operated with a bypass contactor Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 170A 210A 310A...

Page 47: ...depth dimension when optional remote key pad option D is installed 5 3 UL cUL Marine Models The following models have different dimensions when ordered with UL cUL marine approvals Other models have...

Page 48: ...10A 310A 390A with preparation for bypass UL cUL Marine approved Note Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 210A 310A 390A line and load bus bars at th...

Page 49: ..._________________________________________________________ RVS DN 210A 310A 390A line and load bus bars at the bottom with preparation for bypass UL cUL Marine approved Note Add 20 mm to depth dimensio...

Page 50: ...___________________ RVS DN 460A UL cUL Marine approved Note Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 460A with preparation for bypass UL cUL Marine approv...

Page 51: ...e and load bus bars at the bottom UL cUL Marine approved Note Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 460A line and load bus bars at the bottom with prep...

Page 52: ...______________ RVS DN 580A 820A UL cUL Marine approved Note Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 580A 820A with preparation for bypass UL cUL Marine a...

Page 53: ...e and load bus bars at the bottom UL cUL Marine approved Note Add 20 mm to depth dimension when optional remote key pad option D is installed RVS DN 580A 820A line and load bus bars at the bottom with...

Page 54: ...l plate Notes 1 Do not mount the RVS DN near heat sources 2 Surrounding air temperature in the cabinet should not exceed 50 C 3 Protect the RVS DN from dust and corrosive atmospheres 4 For harsh envir...

Page 55: ...ollowing arrangement for forced ventilation of the RVS DN s enclosure RVS DN General purpose enclosure Fan at air outlet ventilates RVS DN Non ventilated enclosure Fan circulates existing air Fan 6 3...

Page 56: ...nerator Mains Generator 4 Must be off 5 LCD language selection See tables below section 6 5 4 page 57 6 7 Expanded settings Disabled Enabled 8 Software lock Open Locked 6 5 1 Switch 1 Display Modes Tw...

Page 57: ...guage Selection Language selection defined by the switch settings and software version To identify your software version refer to section 7 5 2 on page 63 The software version is also shown on the int...

Page 58: ...it and the current does not reduce to nominal set Dip switch 7 to On causing the OVERLOAD TRIP to be active only after MAX START TIME has elapsed WARNING Operator s responsibility 1 EXPANDED SETTINGS...

Page 59: ...is directly controlled by the RVS DN s END OF ACCELERATION contact 6 7 Analog I O Option 5 Terminals T1 T2 Gnd Out Out The analog option incorporates two functions Thermistor input Analog output Anal...

Page 60: ...tightly fastened to the power module 2 Use twisted shielded cable for the thermistor connection 6 8 Remote Key Pad Installation Remote key pad connection cable and control module Cable length is 1 5 m...

Page 61: ...eters change Select When a mode name is displayed pressing this button drills down to the parameters for that mode When a parameter is displayed pressing this button scrolls to the next parameter Allo...

Page 62: ...n SLOW SPEED REVERSE Red Fault Lights upon operation of any of the built in protections Flashes when the INSULATION ALARM optional relay is activated 7 4 Reviewing and Modifying Parameters Press the M...

Page 63: ...PARAMET Press the Store Mode keys simultaneously The LCD will display DATA SAVED OK And after a few seconds the LCD will display OF MOTOR FLA CAUTION Obtaining DEFAULT PARAMETERS erases all previousl...

Page 64: ...ON Obtaining DEFAULT PARAMETERS erases all previously modified settings and requires the operator to reprogram all parameters that differ from the factory default Note It is especially important to re...

Page 65: ...can review all mode pages by pressing the Mode key MAIN PATAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS EN SAVE SL SPD PARAMETERS FAULT PARAMETERS I O PROGRAMMING PARAMETERS COM...

Page 66: ...1 Kohm UNDERCURR TRIP 0 OF FLA INITIAL VOLTAGE 30 FINAL TORQUE 0 MIN DA ACC TIME 10 SEC OPTION CARD NOT INSTALLED UNDERCURR DELAY 10 SEC INITIAL CURRENT 100 STORE ENABLE STOP PARAMETERS DA DEC TIME 10...

Page 67: ...AUTO RESET NO RELAY ON DELAY 0 SEC S LINK PAR SAVE DISABLE LAST TRIP NO DATA THERMISTOR TYPE PTC RELAY OFF DELAY 0 SEC SER LINK CONTROL DISABLE TRIP CURRENT 0 OF FLA THERMISTOR TRIP OFF AN OUT PARAME...

Page 68: ...T 0 0 Displays the current of the motor and mains voltage Note These measurements are not shown in RVS DN 1000V and RVS DN 1200V models MOTOR INSULATION 52 8Mohm Displays the motor winding insulation...

Page 69: ...nformation Note When the RVS DN is installed INSIDE DELTA set MOTOR FLA rated motor current 1 73 UNDERCURR TRIP 0 OF FLA 0 off 20 90 of FLA Sets UNDER CURRENT TRIP protection Trips the RVS DN when the...

Page 70: ...Refer to section 7 7 2 1 on page 71 UNDERVOLT TRIP 300 VOLT 120 600V For RVS DN 1000V 1200V 600 1100V Sets UNDER VOLTAGE TRIP Trips the RVS DN when mains voltage drops below the level that was set for...

Page 71: ...load Calculation Note In the overload procedure measurement of the current is limited to 5 x motor FLA to prevent saturation from affecting the calculation Therefore the trip time at 5 x motor FLA wil...

Page 72: ...nly if the optional PCB is installed and dip switch 2 is set to on Refer to section 6 5 2 on page 57 for dip switch setting details 2 Tacho Feedback is operational in its basic form Additional curves...

Page 73: ...because the INITIAL VOLTAGE setting overrides the CURRENT LIMIT setting A setting that is too low may result in prolonged time until the motor starts to turn In general this setting should ensure that...

Page 74: ...ACC TIME when CURRENT LIMIT is set low the starting time will be longer than the ACC TIME setting 2 When the motor reaches full speed before voltage reaches nominal ACC TIME setting is overridden caus...

Page 75: ...ime delay for End of Acceleration relay to close End of Acceleration relay can signal that motor is at its RUN position which can be used for motor loading STORE ENABLE START PARAMETERS Same as STORE...

Page 76: ...___________ Start Curve 4 Torque Torque Controlled acceleration This provides a smooth time controlled torque ramp for the motor and the pump Note Always start with START CURVE 0 If towards the end of...

Page 77: ...tional curves except for the basic linear curve are optional 3 Consult the factory for the correct tacho selection and mechanical installation DEC TIME 10 SEC 1 30sec Note The range of the DEC TIME ca...

Page 78: ...uptly falls below load torque instead of smoothly decreasing speed to zero thus closing the valve and causing water hammer Curves 1 2 and 3 eliminate the water hammer phenomenon In pump applications t...

Page 79: ...torque is directly proportional to the square of the voltage Refer to section 7 7 3 on page 72 parameter INITIAL VOLTAGE DA CUR LIMIT 400 OF FLA 100 400 Note The range of the DA CURRENT LIMIT can be e...

Page 80: ...t value SAVING ADJUST 0 MIN 0 MIN 10 MAX Sets required energy saving level ATTENTION To meet CE standards while in energy save mode the user may be required to employ additional mitigation methods SLO...

Page 81: ...4 If terminal 21 is connected correctly disconnect terminal 21 and try to start when terminal 21 is disconnected 5 If all previous actions are do not solve the problem and the you are sure that no rea...

Page 82: ...RIP option to operate properly an isolating device such as a line contactor must exist between the mains and the RVS DN and it must be open AUTO RESET NO NO YES Sets RVS DN s AUTO RESET mode of operat...

Page 83: ...on fault In this mode while normal operation the fault relay is energized Relay will also de energize upon control power outage IMM S PIN RELAY IMMEDIATE IMMEDIATE SHEAR PIN Sets RVS DN s IMM S PIN RE...

Page 84: ...T to reset all RVS DN faults The RESET command will take effect only if the start command is removed SLOW SPEED While input terminal 7 is on the motor will start slow speed forward Refer to section 7...

Page 85: ...rs only if the following conditions exist SER LINK CONTROL is set to ENABLE SERIAL LINK NO is not set to OFF If MODBUS TIME OUT is set to OFF protection is disabled FRONT COM ADDRES OFF OFF 1 247 Futu...

Page 86: ...oad new communication parameters 7 7 11 Statistical Data page 9 STATISTICAL DATA Displays in MINIMIZED MODE and MAXIMIZED MODE Display and Default Values Range Description LAST STRT PERIOD NO DATA Dis...

Page 87: ...active when D ADJ GENERATOR PARAMETERS is selected 7 8 6 Heat Sink Over Temperature Thermal sensors are mounted on the heat sink and trip the RVS DN when the temperature rises above 85 C WARNING The...

Page 88: ...on page 81 7 9 Timing Occurrence Table Active During Timing And Occurrence Start Run Stop Soft Stop Too many starts with START INHIBIT period Electronic overload with curve selection O C shear pin jam...

Page 89: ...Power factor correction capacitors must not be installed on the load side of the RVS DN When required install capacitors on the line side of the RVS DN 3 When using Inside delta connection wrong conne...

Page 90: ...mains voltage to the line terminals of the RVS DN Set LCD to show OF MOTOR FLA Apply START command Motor starts to turn shortly after START Initial inrush current or mechanical shock is too high Incr...

Page 91: ...to the operating current 8 2 2 High Inertia Loads Crushers Centrifuges Mixers Etc In these cases the actual current is at the CURRENT LIMIT setting during part of the starting time INITIAL VOLTAGE set...

Page 92: ...TMENT characteristic to complete acceleration Perform the following steps To use DUAL ADJUSTMENT automatically connect IMMEDIATE in series to input terminal 8 as shown in section 8 2 3 1 below Program...

Page 93: ...rsists increase the SOFT START CURVE setting to 2 or 3 if necessary Each increase in the SOFT START CURVE setting will reduce the peak torque thus reducing the overpressure and preventing pressure sur...

Page 94: ...fore DECELERATION TIME has elapsed thus allowing current to flow through stator winding causing unnecessary heat Select FINAL TORQUE sensitivity to 1 and stop the pump then confirm that the current st...

Page 95: ...oltage does not reach nominal at the preset MAX START time Check FLA FLC and MAX START TIME settings Increase INITIAL VOLTAGE CURRENT LIMIT MAX START TIME or decrease ACC TIME as necessary For start p...

Page 96: ...e that no real phase loss exists you can set PHASE LOSS Y N protection to NO This situation can occur in rare cases when there is no real fault but the RVS DN recognizes unusual behaviour like when To...

Page 97: ...ameters O C or WRONG CON Trips the soft RVS DN when connected Inside Delta and Wrong connection or if over current is detected by the RVS DN Verify that the motor is not stalled or shorted and check c...

Page 98: ...e the correct main supply and add or erase parts in the drawing Star Delta with without neutral or ground 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 N L1 L2 L3 Start Stop Line Contactor M U...

Page 99: ...E and DEC TIME Energy Saving Energy save for lightly loaded motors Slow Speed Torque Torque while motor is at 1 6 nominal speed Tacho and Linear Acceleration 12 field selectable curves defining gain c...

Page 100: ...with Modbus protocol for full control and supervision Communication optional Profibus DPV1 for full control and supervision Temperatures Operating 10 to 50 C Storage 20 to 70 C Standards Dielectric T...

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