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Start & Stop Parameters

 

 
 

  

17

17

17

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Pump Control – Start Curves 

Induction motors produce peak torque of up to 3 times 
the  rated  torque  towards  the  end  of  starting  process.  
In  some  pump  applications,  this  peak  may  cause  high 
pressure in the pipes. 
 
The HRVS-DN incorporates 5 different starting curves: 
 

Start  Curve  0

  –  Basic  curve.  Uses  less  feedback 

signals.  
Use  at  beginning  of  commissioning  and  when  other 
curves do not give good starting process. 
 

Start  Curve  1

  –  Standard  curve  (Default).  The  most 

stable  and  suitable  curve  for  the  motor  that  prevents 
prolonged starting and motor overheating. 
 

Start  Curves  2,  3,  4

  –  During  acceleration,  before 

reaching  peak  torque,  the  pump  control  program 
automatically  controls  the  voltage  ramp-up  to  reduce 
peak torque. 
 

 

 

Choice of three pump control acceleration curves

 

Speed

 

Time

 

Torque

 

Voltage

DOL

 

1

 

2

 

3

 

4

 

 

Start  Curve  5

  –  Torque  curve. 

Provides linear torque control. 
With  certain  loads,  may  cause 
linear acceleration. 
 

 

 

Note:

  Normally  starts  with  Start  Curve  1.  If  towards 

the  end  of  acceleration,  the  peak  torque  is  too  high 
(pressure is too high), proceed to Curve 2 then 3 or 4 if 
necessary. 
 

Pulse Start 

This feature includes two settings: 

 

Pulse Level [% of FLA] 

 

Pulse Time [sec.] 

These settings allow to use the pulse: 

 

To start high friction loads, 
requiring high starting 
torque for a short time. 

 

“Pedestal starting” – 
holding the current at a 
required level for some 
time. 

 

time

0 - 10 Sec.

I

Pulse level

 

time

Pulse time (0 - 10 Sec.)

I

Pulse level

 

 
After  the  end  of  the  pulse  time  voltage  is  ramped 
down/up  to  the  current  determined  by  the  initial 
voltage setting. 

 

Note: 

Pulse Start has no effect with Start Curve = 0. 

 
Initial Voltage / Current 

Determines the motor initial starting torque (the torque 
is directly proportional to the square of the voltage). 
Range:  10-50%  Un  (consult  factory  for  extended 
range). 
This adjustment also determines the inrush current and 
mechanical  shock.  A  setting,  which  is  too  high,  may 
cause  high  initial  mechanical  shock  and  high  inrush 
current  (even  if  current  limit  is  set  low  as  the  Initial 
Voltage setting overrides Current Limit setting).

 

 

A setting that is too low may result 
in  prolonged  time  until  motor 
begins  to  turn.  In  general,  this 
setting should ensure that the motor 
begins  turning  immediately  after 
start signal. 

U%

10%

50%

100%

 

If  the  initial  voltage  value  is  increased  above  the  max 
value,  first  line  message  changes  to  initial  current. 
Setting  range  is  100%-400%  of  motor  FLA.  When 
initial current is set, starter causes current ramp instead 
voltage ramp. 

Current limit 

Determines  the  motor  highest  current  during  starting. 
Range  100-400%  of  FLA  setting  (consult  factory  for 
extended  range).  A  too  high  setting  will  cause  greater 
current  drawn  from  main  voltage  and  faster 
acceleration. 
 

A  setting  that  is  too  low  may 
prevent  motor  from  completing 
acceleration  process  and  reaching 
full  speed.  In  general,  this  setting 
should  be  set  to  a  high  enough 
value in order to prevent stalling. 
 

Note:

 Current limit is not operating 

during Run and soft stop. 

I%

400%

100%

 

Acceleration Time 

Determines  the  motor  voltage 
ramp-up  time  from  initial  to  full 
voltage.  Range  1-30  sec.  (consult 
factory  for  extended  range).  It  is 
recommended  to  set  acceleration 
time  to  the  minimum  acceptable 
value (approx. 5 sec). 
 

U%

1

100%

30

sec

Notes: 

1.

 

Since current limit overrides acceleration time 
when  current  limit  is  set  low,  starting  time 
will  be  longer  than  the  preset  acceleration 
time. 

2.

 

When  motor  reachs  full  speed  before  voltage 
reachs  nominal  voltage,  acceleration  time 
setting  is  overridden  and  cause  the  voltage  to 
ramp-up quickly to nominal. 

 
3.

 

Starting curves 1, 2, 3 prevents quick ramp up. 

t

 

T

 

Summary of Contents for HRVS-DN

Page 1: ...Instruction Manual HRVS DN Medium Voltage Soft Starters 2300 13800V 60 1200A September 2006...

Page 2: ...class A equipment and EN 50178 2 For further information see Technical Specification Warnings Internal components and P C B s are at main potential when the HRVS DN is connected to main voltage This v...

Page 3: ...iring Diagrams 14 Wiring Diagrams Diesel Generator 15 16 Wiring Diagrams Communication 17 18 Start Stop Parameters 19 20 Motor And Starter Protection 21 Motor And Starter Protection Occurrence Table 2...

Page 4: ...er the following conditions Max ambient temp 50 C Max starting current 400 motor s FLA Max starting time 30 sec at 400 FLA Max starts per hour 2 starts per hour at maximum conditions PIV Peak Inverse...

Page 5: ...t Protection When high transients are expected external protection should be used consult factory WARNING Power factor correction capacitors if required must be installed on the line side of the HRVS...

Page 6: ...o the Fiber Optic connectors on the Control Module Follow the fiber optic installation directions carefully and accurately at the end of the commissioning process The leads are marked with numbers fro...

Page 7: ...be modified during starting process and will immediately affect the operation Example if Current Limit is set too low and motor does not accelerate to full speed increasing the Current Limit setting w...

Page 8: ...onal Set Dip Switch 2 to On when using Incremental Shaft Encoder or tacho feedback Note To operate tacho feedback consult factory for specific settings for each application Switch 3 Main Generator con...

Page 9: ...Reset after a fault is not possible for as long as Start command is present 3 HRVS DN ignores start within 3 sec after stop Wait at least 3 sec before restarting Test Reset Terminal 7 Input from a N...

Page 10: ...max changes its position on fault The contact is programmable to function as Trip or Trip fail safe relay a When Trip function is selected the relay is energized upon fault The contact returns to its...

Page 11: ...ge Current outputs Dip switches allow selection between 0 10VDC 0 20 mA and 4 20 mA The Analog value is related to the motor current and can be programmed to normal or inverted output Default Normal M...

Page 12: ...115 or 230VAC DC Supply sources available by special order See ordering information and consult our factory 2 If External faults are not used leave terminals 19 20 21 open A 10A fuse must protect cont...

Page 13: ...art when C closes and stop immediately when C opens 1 2 3 4 5 6 7 8 9 L1 N C 2 Motors will soft start and soft stop with C 1 2 3 4 5 6 7 8 9 L1 N C 3 Motors will soft start and soft stop with C C1 act...

Page 14: ...delay the opening of the upstream contactor for a few seconds after the completion of soft stop process after current reached zero See Immediate Shear pin contacts delay page 9 Ensure that auxiliary...

Page 15: ...ons that may start both from generator and from mains ensure that power factor capacitors if used are disconnected before starting from the generator 4 Ensure that Diesel Generator size is suitable It...

Page 16: ...he new information will be loaded on the next time you turn it on Connect a communication line twisted shield pair with its to HRVS DN terminal 24 and to terminal 23 on MODBUS connect the other end to...

Page 17: ...iate stop and soft stop push buttons Soft start command may be initiated by pressing the start push button Notes The communication data retrieval and statistics is active at all time If control signal...

Page 18: ...is directly proportional to the square of the voltage Range 10 50 Un consult factory for extended range This adjustment also determines the inrush current and mechanical shock A setting which is too...

Page 19: ...io n 2 1 3 4 Note Normally use stop curve 1 If motor stalls quickly instead of slowly decreasing its speed select stop curve 2 then 3 or 4 if necessary Stop Curve 5 Torque curve Provides linear torque...

Page 20: ...nverse time electronic overload becomes operational when RUN LED is on The OL circuitry incorporates a Thermal Memory Register which calculates the heat less the dissipation of the motor The starter t...

Page 21: ...an 30 sec without a start signal This protection can be enabled or disabled via the fault parameters setting menue By pass Open Operational when the by pass contactor did not close after End Of Accele...

Page 22: ...adj time delay During Run adjustment 100 850 FLA with adj time delay Under current Unbalance Current Ground Fault Current Phase loss Phase sequence Under voltage Time delay is override in case of No...

Page 23: ...Standard Wiring Diagram 22 22 22 22 Will be send upon request...

Page 24: ...of the following modes When Dip Switch 1 is in On gray zone shows list of maximized parameters Display Only Main Parameters Start Parameters Stop Parameters Statistical Data Dual Adjustment Parameter...

Page 25: ...MAIN PROTECT PARAMETERS START PARAMETERS STOP PARAMETERS DUAL ADJUSTMENT PARAMETERS FAULT PARAMETERS I O PROGRAMMING PARAMETERS COMM DATA STATISTICAL DATA In this mode parameters are not adjustable I1...

Page 26: ...CE DELAY 5 SEC Press Select Press keys to set Ground Fault Trip Range 10 100 Off GND FAULT TRIP 20 OF FLA Press Select Press keys to set Ground Fault Trip Delay Range 1 60 sec GND FAULT DELAY 5 SEC Pr...

Page 27: ...10 sec PULSE TIME 0 SEC Note Pulse Start has no effect with Start Curve 0 Press Select Press keys to set Initial Voltage Range 10 50 of Un for voltage ramp INITIAL VOLTAGE 30 If you use curve 0 or 1...

Page 28: ...MIN Press Select To store selected parameters press Store key STORE ENABLE STOP PARAMETERS When parameters have been correctly stored the LCD displays DATA SAVED OK This concludes STOP PARAMETERS set...

Page 29: ...By Pass auto reset Range Yes No BY PASS AUTO RESET NO Press Select Then press keys to enable or disable SET CURVE 0 FLT Range Enable Disable Set to disable only if SET CURVE TO 0 fault occurs during s...

Page 30: ...BLE I O PROG PARAM When parameters are correctly stored the LCD displays DATA SAVED OK This concludes I O PARAMETER setting Press Mode Set Dip Switch 1 to ON to Advance to COMM PARAMETERS Communicatio...

Page 31: ...control via profibus only monitoring 2 indicates full control via profibus NO OF OUT BYTES 1 Press Select Then press keys to set Communication Serial Link Number Range 1 127 for up to 32 starters on o...

Page 32: ...nd simultaneously The LCD displays STORE ENABLE DEFAULT PARAMET Press Store and Mode simultaneously to store factory Default Parameters All previously stored parameters will be erased This also return...

Page 33: ...time required to complete starting process Examples of starting curves Light Loads Pumps Fans etc Initial Voltage IV set to 30 Factory Default Current Limit CL set 300 Acceleration Time AT set 5 sec U...

Page 34: ...MIN DA ACC TIME 10 SEC UNDERCURR DELAY 10 SEC INITIAL VOLTAGE 30 STORE ENABLE STOP PARAMETERS DA DEC TIME 0 SEC O C SHEAR PIN 850 OF FLA INITIAL CURRENT 100 OF FLA DA MOTOR FLA 150 AMP O C DELAY 0 5...

Page 35: ...OF FLA FIRING NOW CHECK GREEN RED LEDS BY PASS OPEN TRIP ENABLE FAULT RELAY TYPE FAULT PARITY CHECK EVEN TOTAL RUN TIME 0 HOURS FIRING NOW CHECK ALL LEDS OF R S TRIP AFTER BY PASS ENABLE IMM S PIN REL...

Page 36: ...ERSION MVSTRT DN 311298 MODE STORE RESET STORE SELECT VOLTAGE ADJUST 1 OF Un SAVE DEFAULT PARAMETERS BACK TO PARAMETERS DISPLAY PAGE SAVE STATISTICAL DATA BACK TO PAGE 9 CURRENT ADJUST X OF FLC OF MOT...

Page 37: ...LA FLC and max start time settings Increase Initial Voltage Current Limit max start time or decrease acceleration Time as necessary O C SHEAR PIN Trips the starter 1 Instantaneously when current excee...

Page 38: ...age on terminals U V W from parallel system or an independent by pass SCRs may fail due to High short current not protected by proper fuses High voltage spikes not protected by proper external Varisto...

Page 39: ...Protection Too many starts Maximum number of starts range Off or 1 10 during a time period 1 60 min Starts inhibit Time period 1 60 min where starting is prevented after too many starts fault Long sta...

Page 40: ...S 485 with MODBUS or PROFIBUS protocols Temperatures Operating 10 to 50 C Storage 20 to 70 C Enclosure Degree of Protection IP 00 Chassis type IP 32 Standard IP 54 Optional Paint RAL 7032 standard Oth...

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