Solaronics SSTG Installation, Operation & Maintenance Instructions Manual Download Page 27

27

INSTALLATION (2 OF 2)

STEP

6

Lift the burner into place and suspend it by inserting the S-
hook of the safety chain into the center hole of the safety
chain bracket, and then crimp the hook closed.  Insert the
burner tube into the tube clamp at the burner end of the
combustion chamber.  Make sure that the burner tube is
inserted against the center stop inside of the tube clamp.
Then, tighten the clamp as described in step 7.

NOTE: The safety chain for the burner has 6” (15 cm) of
slack. It is 

NOT

 taut.

STEP

7

Tighten all tube clamp nuts on all tube clamps.  Tighten nuts
a half turn at a time, in a 2, 3, 4, 1 sequence, where 1 is
always closest to the burner.  Tighten nuts with a torque
wrench until the flanges of the clamp touch and 65 ft.-lbs.
(88 Nm) is achieved at each nut to assure proper seating of
the clamps’ inner sleeve.  Do not pinch clamp hanger
between flanges.  S-hook of clamp must be closed after
inserting chain.

STEP

8

Lift reflectors into place and install on reflector brackets.
Make sure not to soil the polished underside of the
reflectors.  Gloves are suggested.  Insert the double turned
edge of the reflector under the reflector bracket tab.  Be
certain the spring steel clamp is in place to hold the reflector
securely as shown.  If the reflectors are to be at an angle,
loosen the two (2) nuts holding the two (2) reflector brackets
in place and rotate reflector and brackets into desired
position.  Reflectors must not be angle mounted more than
30° from horizontal for 65 to 125 MBTUH (19 – 37 kW) or
45° from horizontal for 40 to 60 or 130 to 200 MBTUH (12 –
18 or 38 – 59 kW).  

If located near a large doorway or in

an area affected by wind see the WINDY CONDITION
NOTES section.

STEP

9

For U-tube construction, see the BASIC SYSTEM
CONFIGURATIONS section for placement of the 180°
bend.  Otherwise, installation procedure is the same as
above.  See also the U-TUBE INSTALLATION section.

CAUTION

IMPORTANT

 

Make sure all chains are plumb and vertical.  A chain
that is not plumb and vertical may cause damage to the
radiant tube it suspends.

 

Connect the gas supply as instructed in the GAS
SUPPLY AND GAS PRESSURE section.

 

Connect the electrical supply as instructed in the
ELECTRICAL SUPPLY AND THERMOSTATIC
CONTROL section.

TUBE
CLAMP

REFLECTOR 
BRACKET

1

2

3

4

ALWAYS 

NEAREST 

BURNER

REFLECTOR

TAB

SPRING 

STEEL

CLAMP

REFLECTOR 

BRACKET

SAFETY
CHAIN

BRACKET

SAFETY
CHAIN

TUBE STOP

BLOWER
MOTOR
ENCLOSURE

Summary of Contents for SSTG

Page 1: ...damage personal injury and or death A gas fired appliance could expose you to substances in fuel or from fuel combustion which have been determined by the State of California to cause cancer birth de...

Page 2: ...ached This will cause damage to the controls within the burner requiring them to be replaced If heater is being operated in an atmosphere with a negative pressure or an atmosphere containing contamina...

Page 3: ...gth of air supply pipe air supply cap specifications and indoor air supply 10 EXHAUST VENTING outdoor exhaust venting maximum length of exhaust vent pipe vent cap specifications and unvented indoor ve...

Page 4: ...installation must meet the requirements of the Occupational Safety and Health Act OSHA which requires OSHA approved service and safety access to the systems after they are installed AIRCRAFT HANGARS...

Page 5: ...Burning Equipment CAN CSA C22 2 No 3 Vent terminal clearances shall be in accordance with the current Canadian Natural Gas and Propane Installation Code CAN CSA B149 1 A horizontal vent shall not term...

Page 6: ...ch may be damaged by temperatures 90 F above 50 C above ambient room temperature These clearances to combustibles are specified on each heater s serial plate In locations used for the storage of combu...

Page 7: ...9 8 2 4 1 0 3 13 5 4 1 11 5 3 5 6 1 8 1 0 3 90 27 4 90 95 26 28 12 0 3 7 10 0 3 0 8 2 4 1 0 3 14 0 4 3 12 0 3 7 6 1 8 1 0 3 95 29 0 100 105 29 31 12 5 3 8 10 5 3 2 8 2 4 1 0 3 14 5 4 4 12 5 3 8 6 1 8...

Page 8: ...EAR FT 10 7 M FOR 40 TO 125 MBTUH 12 37 KW OR 40 LINEAR FT 12 2 M FOR 130 TO 200 MBTUH 38 59KW NO MORE THAN TWO 90 ELBOWS MAY BE USED A 90 ELBOW IS EQUIVALENT TO 10 LINEAR FT 3 0 M INLET AIR SLEEVE SE...

Page 9: ...NGTH OF PIPING FOR ALL INDOOR JOINTS USE RTV SEALANT TO PREVENT HOT FLUE GAS LEAKAGE INTO THE BUILDING USE A SHEET METAL PIPE AND CRIMPER FOR JOINING IDENTICAL SIZE SHEET METAL PIPES USE THREE 3 6 SHE...

Page 10: ...igh humidity areas combustion air must come from outdoors Outdoor air supply may be accomplished by bringing in air through piping from either the roof or wall as the drawings illustrate When combusti...

Page 11: ...s limited to appliances with neutral or negative pressures Local authorities may waive this provision since the heaters are approved for indoor venting with proper exhaust and leakage due to condensat...

Page 12: ...ired correctly Electrical power takeoff must be connected to a separately fused circuit with a disconnect and must be properly polarized and grounded to the heaters power cord Do not run wiring over t...

Page 13: ...s valve steps up to its operating position DC electrical current flows from sensing electrode through flame to ground IDC senses flame presence turns OFF spark gas continues flowing through valve Vali...

Page 14: ...15 2 m 2 1 in 53 mm 25 30 ft 7 6 9 1 m 1 5 in 38 mm 55 60 ft 16 8 18 3 m 2 4 in 61 mm 35 40 ft 10 7 12 2 m 1 8 in 46 mm 65 70 ft 19 9 21 3 2 7 in 67 mm When inlet gas pressure is greater than 14 in WC...

Page 15: ...nd the manifold gas pressure For proper sequence of operation see the OPERATION AND SHUTDOWN section If heater does not operate normally see the TROUBLESHOOTING section Once startup testing is complet...

Page 16: ...speed Remove the cover by removing the 4 sheet metal screws on top of the cover Remove the ignitor by removing ONLY the end where the vinyl tubing is attached to the ignitor bracket the fitting to wh...

Page 17: ...serial plate Gas inlet piping not sized correctly 4 Replace inlet gas piping with correct size pipe 5 Gas inlet pressure not correct See serial plate Gas supply regulator not set correctly 5 Adjust g...

Page 18: ...sembly with snubber and fittings 14 Strain relief bushing 4 Burner core 15 System validation light 5 Ignitor gasket 16 Ignition detection control IDC 6 Ignitor 17 Burner tube holding bracket with scre...

Page 19: ...ING DOCK AIRPLANE HANGAR DOORS OR OTHER WINDY AREAS FASTEN THE REFLECTORS TO THE REFLECTOR SUPPORT BRACKETS WITH TEK SCREWS OR OTHER POSITIVE MEANS BRACKET TEK SCREW REFLECTOR BRACKET REFLECTOR BURNER...

Page 20: ...with its radiant tubes horizontal or with the heat exchanger angled above the combustion chamber as illustrated by the drawing below When radiant tubes are horizontal reflectors may be individually r...

Page 21: ...m Each system can use a maximum of two 2 16 gauge 17 cm stainless steel or aluminized steel 90 elbows OR one 1 16 gauge 17 cm stainless steel or aluminized steel 180 U bend Elbows and U bends can not...

Page 22: ...22 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...H5 130 150 38 44 45 13 7 C N L 4 C2 H2 H2 H6 H5 100 29 50 15 2 B N L 4 C2 C3 H2 H2 H2 H5 105 120 31 35 50 15 2 B N L 4 C2 H2 H2 H6 H5 125 37 50 15 2 B N only 4 C2 H2 H2 H6 H5 125 37 50 15 2 C L only 4...

Page 24: ...ed on tube EXHAUST END stenciled on tube white tape at exhaust end 2 two stainless steel 304 tube clamps 10 ft 3m stainless steel 304 reflector 2 stainless steel 304 reflector brackets 10 ft 3m 16 ga...

Page 25: ...d 9 1 10 7 m MC 10 ft 3m 16 ga 1 7mm 304L stainless steel tube painted black Stainless steel 304 tube clamp 10 ft 3m stainless steel 304 reflector 2 stainless steel 304 reflector brackets 10 ft 3m 16...

Page 26: ...he S hook into the loop in the sliding hanger at the top of the tube clamp crimping it closed and then inserting the other end of the S hook into the last chain link and crimping it closed NOTE Make s...

Page 27: ...edge of the reflector under the reflector bracket tab Be certain the spring steel clamp is in place to hold the reflector securely as shown If the reflectors are to be at an angle loosen the two 2 nu...

Page 28: ..._____ THIRD Contact the Nearest Distributor Name _________________________________________________________ Address _______________________________________________________ _____________________________...

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