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10

 Mechanical Installation 

PV Module Monocrystalline Bi-Facial Module Installation Guide

 

 

SolarEdge modules connected in strings should be installed with the same orientation and tilt angle. Different orientations 

and tilt angles may result in different amounts of received solar irradiation and a consequent loss of output power. To 

achieve the maximum annual generating capacity, the optimal orientation and inclination of PV modules in the installed 

area should be selected to ensure that sunlight can still strike the modules even on the shortest day of the year. 
If SolarEdge modules are used in an off-grid system, the tilt angle should be calculated based on seasons and irradiation to 

maximize the output power. If the module's output power meets the acquired load under the period of the worst 

irradiation in the year, the modules should be able to meet the load for the whole year. If the SolarEdge modules are used 

in a grid-connected system, the tilt angle should be calculated based on the principle to maximize the yearly output 

power. 

Mechanical Installation 

Regular Requirements 

 

Make sure that the module installation mode and bracketing system can meet the expected load, which is the 

requisite assurance that the bracket installer must provide. The installation bracketing system shall be tested and 

inspected by a third-party testing organization with static mechanical analysis capacity as per local national standards 

or international standards. 

 

Module bracket shall be made from durable, corrosion-resistant, UV-proof materials. 

 

Modules shall be fixed on the bracket solidly. 

 

Use higher brackets in places with heavy snow accumulation so the lowest point of modules will not be covered by 

snow for any length of time. In addition, make the lowest point of modules high enough to avoid being shaded by 

surrounding vegetation and woods or reduce the possibility of damage caused by sand and stones. 

 

If modules are installed on brackets parallel to the roof or wall, the minimum gap between the module frame and the 

roof/wall shall be 10cm for air ventilation to prevent module wire damage. 

 

Make sure the building is suitable for installation before installing modules on the roof. Moreover, seal properly to 

prevent leakage. 

 

The module frames can experience thermal expansion and contraction so the frame interval between two adjoining 

modules must be no less than 10mm. 

 

Make sure that the module's back sheet does not come into contact with any brackets or building structures that can 

pierce the inside of a module, especially when the module surface is placed under load. 

 

The maximum static load of the PV module is a downforce of 5400pa and an uplift force of 2400pa, which can vary 

between different modules. 

 

mounting methods (please refer to the following installation guidance), the described load in this manual is for the 

test load. 

 

Note: based on IEC61215 - 2016 installation requirements, when calculating the corresponding maximum design load, 

you need to consider a safety factor of 1.5 times. 

 

Modules can be installed horizontally or vertically. When installing the components, be careful not to block the 

frame's drain hole. 

 

 

Summary of Contents for PV530-R72LGML

Page 1: ...Installation Guide SolarEdge PV Module Monocrystalline Bi Facial Module PV530 R72LGML PV535 R72LGML PV540 R72LGML Version 1 0 ...

Page 2: ...ess to a building in the event of a fire This product DOES NOT reduce the risk of fire or protect firefighters or others accessing a building in the event of a fire The images contained in this document are for illustrative purposes only and may vary depending on product models Emission Compliance This equipment has been tested and found to comply with the limits applied by the local regulations T...

Page 3: ...2 Version History PV Module Monocrystalline Bi Facial Module Installation Guide Version History Version 1 0 December 2021 initial release ...

Page 4: ... Regular Safety 7 Electrical Performance Safety 7 Operation Safety 8 Fire Safety 8 Installation Conditions 9 Installation Site and Working Environment 9 Selection of Tilt Angles 9 Mechanical Installation 10 Regular Requirements 10 Bifacial Module Mechanical Installation 11 Electrical Installation 14 Electrical Performance 14 Cables and Wiring 14 Connectors 15 Bypass Diodes 15 PID Protection and In...

Page 5: ...erials may be generated External or otherwise artificially concentrated sunlight shall not be directed onto the front or back face of the module Installation Safety NOTE Wear protective headgear insulating gloves safety shoes and insulated tools when installing the modules Do not install the modules in the rain snow or otherwise wet or windy conditions Modules may be covered with an opaque materia...

Page 6: ...s that might damage the module Introduction This document provides detailed instructions and safety information regarding the installation electrical connection and maintenance of the following SolarEdge PV Monocrystalline Bi Facial modules PV530 R72LGML PV535 R72LGML PV540 R72LGML Limitation of Liability Because the use of this manual and the conditions or methods of installation operation use an...

Page 7: ...Table 1 Regular Module Items and Labels Item Label Item Label Item Label Item Label 1 Frame 2 Front Glass 3 EVA POE 4 Solar Cell 5 Back Glass 6 Sealant 7 Junction Box 8 Name Plate 9 Mounting Holes 10 Grounding Holes 11 Drain Holes 12 Bar Code Please refer to Junction Box Style and Wiring Method for the location of the junction box The specific version is subject to the corresponding specification ...

Page 8: ...l be installed after being evaluated by construction experts or engineers and with official analysis results for the entire structure It shall be proved capable of supporting extra system bracket pressure including PV module weight For your safety please do not work on the roof without PPE Personal Protective Equipment which includes but is not limited to protection from falling ladder or stairs a...

Page 9: ...in a ventilated water proof and dry place before unpacking modules Follow the unpacking instructions when opening the packaging carton Carrying modules with the junction box or wires is strictly forbidden Do not stand or walk on modules To prevent the module glass from getting damaged do not place heavy objects on the modules Be careful when placing modules in corners in particular Do not try to d...

Page 10: ...id rain or other substances that can corrode modules or affect a modules safety or performance Please take protective measures to ensure the reliable and safe installation of modules in severe environments such as heavy snow cold and strong wind or islands close to water and salt mist or deserts SolarEdge modules have passed the IEC61701 salt spray corrosion test however corrosion may still occur ...

Page 11: ...le bracket shall be made from durable corrosion resistant UV proof materials Modules shall be fixed on the bracket solidly Use higher brackets in places with heavy snow accumulation so the lowest point of modules will not be covered by snow for any length of time In addition make the lowest point of modules high enough to avoid being shaded by surrounding vegetation and woods or reduce the possibi...

Page 12: ...h bolts that are bolted into 4 outer installation holes 4 inner installation holes 400mm span installation holes and fixtures Detailed installation positions and corresponding load capacities are shown in the tables below Bifacial Module Installation Using Bolts Table 3 below shows the bolt position variation for Bifacial module installation using bolts Table 3 Bolt Position Variation for Bifacial...

Page 13: ...through mounting holes on the back frame See details in Figure 3 Figure 3 Bolt Installation of Bifacial Module In the figure A represents the permissible overlap distance between the module frame and bracket Table 5 lists the recommended bolts and associated accessories for use when connecting brackets to the modules Table 5 Recommended Bolt and Accessories for Mounting Purposes Accessories Model ...

Page 14: ...ng Fixtures Installation Method Module Type Installation with Fixtures 1 4L 50mm D 1 4L 50mm beam parallel to long sides 350mm D 450mm beam parallel to long sides 350mm D 450mm beam perpendicular to long sides PV5xx R72LGML 3600Pa 2400Pa 5400Pa 2400Pa Clamp Installation Figure 4 illustrates the Clamp and Frame interface in detail When installing the clamp it must not touch the glass or deform the ...

Page 15: ... each string of module See Figure 5 Cables and Wiring In the module design select junction boxes with the protective level of IP67 for on site connections The junction boxes protect and provide a water tight environment for wires contacts connections and other uninsulated electric parts from wet weather The junction box performs the protective level of IP67 with well connected cables and connector...

Page 16: ...erm humid conditions such as floating PV system To reduce the risk of PID on the modules DC connection site it is recommended to connect the negative to ground Grounding As part of the module design an anodized corrosion resistant aluminum alloy frame is used to provide rigidity For safety purposes and to protect modules from being damaged by lightning and static electricity the module frame must ...

Page 17: ... of local hot spots The severity of influence is determined by the transparency of those contaminants Small amounts of dust will affect the intensity and evenness of received solar irradiation but are not dangerous and in general power will not be significantly reduced During the operation of modules there must be no environmental factors that either fully or partially shade the modules These envi...

Page 18: ...aged during installation or transportation Check whether there are traces of burn marks on the module back sheet Check PV modules for any signs of aging including rodent damage climate aging loose connectors corrosion and grounding conditions Check for any sharp objects that are in contact with PV modules surface Check if any objects are causing a shadow to cover the PV modules Check for any loose...

Page 19: ...e following information at hand Model and serial number of the product in question The error indicated on the SetApp mobile application LCD screen on the monitoring platform or by the LEDs if there is such an indication System configuration information including the type and number of modules connected and the number and length of strings The communication method to the SolarEdge server if the sit...

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