Solair J AB Series Installation Instructions Manual Download Page 7

Manual 2100-707D 

Page 

7 of 39

Ducted Applications

Field fabricated supply and return duct work may be 
installed inside the structure being conditioned. A short 
supply and/or return stub duct may be connected to the 
unit supply and return flanges before unit installation to 
help with duct connections inside the structure. Supply 
and return ducts must be properly sized for the design 
airflow requirement of the equipment. Air Conditioning 
Contractors of America (ACCA) is an excellent guide 
to proper sizing. All duct work or portions thereof not 
in the conditioned space should be properly insulated 
in order to conserve energy, reduce heat conductivity, 
and prevent condensation or moisture damage. Refer 
to  the Maximum External Static Pressure (ESP) of 
Operation Table on page 34. Design the duct work 
according to methods given by the Air Conditioning 
Contractors of America (ACCA). When duct work is 
installed in unheated spaces, it should be insulated 
with a minimum of 1" of insulation. Use insulation with 
a vapor barrier on the outside of the insulation. Flexible 
joints should be used to connect the duct work to the 
equipment in order to keep the noise transmission to a 
minimum. Ducts through the walls must be insulated 
and all joints taped or sealed to prevent air or moisture 
from entering the wall cavity.
Model series J18 and J24 are approved for 0" clearance 
to the supply duct. For model series J30 and J36, a 
1/4" clearance to combustible material for the first 3' 
of duct attached to the outlet air frame is required. See 
instructions on page 8 and Figures 3 − 7 (pages 11 – 
15) for further details.

this manual. A non-restrictive metallic supply air grille 
with deflectors is required for free blow applications. 
Contact the local distributor or visit www.bardhvac.com 
for ordering information.
A metallic return air grille is required for non-ducted 
applications. The spacing between louvers on the grille 
shall not be larger than 5/8". It is recommended that a 
Bard Return Air Grille Kit is installed that is designed 
specifically for the wall mount product. Contact the 
local Bard distributor or visit www.bardhvac.com for 
ordering information. A field-supplied return grille 
that meets the 5/8" louver criteria and does not cause 
the unit to exceed the maximum specified external 
static pressure (ESP) may be used. If using a return 
air filter grille, filters must be of sufficient size to 
allow a maximum velocity of 400 fpm. Filter return 
air grilles do not filter air being brought into the 
structure through ventilation options including fresh air 
dampers, ventilators, economizers and energy recovery 
ventilators. Be sure to install the return grille with the 
louvers pointed downward towards the floor. This will 
help ensure return air is drawn upward from the floor 
and improve air circulation in the room.

NOTE:

  If no return air duct is used, applicable 

installation codes may limit this cabinet to 

installation only in a single story structure.

Thermostat or Indoor Temperature Sensor Placement

The location and installation of the thermostat or 
temperature sensor that monitors indoor temperature is 
very important regarding unit operation. Avoid placing 
the thermostat in an area exposed to direct sunlight 
or air from doorways leading outdoors. Use a piece 
of insulating material to close off conduit openings 
or holes in the wall surface for wire entry into the 
thermostat or temperature sensor. This will help avoid 
non-conditioned air from entering the thermostat 
and effecting temperature and/or humidity readings. 
As common practice, the thermostat or temperature 
sensor should measure the temperature of the air 
being returned to the unit, and not the conditioned 
air being supplied by the unit. Placing the thermostat 
or temperature sensor near a return air opening will 
normally result in optimal unit performance.

Unit Installation

Make sure to have the proper tools at the work site that 
are needed for unit installation. The following steps 
are provided to ensure the unit is installed properly to 
the wall surface, and that the unit will provide years of 
service with minimal service requirements.

Materials/Tools List

Additional hardware and miscellaneous supplies are 
needed for installation. These items are field supplied 
and must be sourced before installation. The following 
list also includes tools needed for installation.

Fire hazard.

Maintain minimum 1/4" clearance between the 
supply air duct and combustible materials in 

the first 3' of ducting.
Failure to do so could result in fire causing 

damage, injury or death.

!

WARNING

Free Blow Applications

Some installations may not require extensive supply 
duct work throughout the structure and are referred 
to as free blow applications. A short field-fabricated 
supply duct must be used in the wall cavity to 
transition between the supply collar on the unit and 
the supply louver grille in the room. The duct must 
be properly insulated in order to conserve energy, 
reduce heat conductivity and prevent condensation 
or moisture damage. All joints must be taped or 
sealed to prevent air or moisture entering the wall 
cavity. Follow all clearances including distances to 
combustible materials and all instructions provided in 

Summary of Contents for J AB Series

Page 1: ...ioner Models INSTALLATION INSTRUCTIONS J18AB A J24AB A J24AB B J24AB C J30AB A J30AB B J30AB C J36AB A J36AB B J36AB C Manual 2100 707D Supersedes 2100 707C Date 2 3 21 J18LB A J24LB A J24LB B J30LB A...

Page 2: ...on Make Timer 22 Short Cycle Delay on Break 22 Low Pressure Detection 23 High Pressure Detection 23 Test Mode 23 Brownout Protection with Adjustment 23 Pressure Service Ports 23 Service 24 Troublesho...

Page 3: ...ne 212 642 4900 Fax 212 302 1286 ASHRAE American Society of Heating Refrigeration and Air Conditioning Engineers Inc 1791 Tullie Circle N E Atlanta GA 30329 2305 Telephone 404 636 8400 Fax 404 321 547...

Page 4: ...unit These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation Not...

Page 5: ...metallic return air grille is required with installations not requiring a return air duct The spacing between louvers on the grille shall not be larger than 5 8 Any grille that meets with 5 8 louver c...

Page 6: ...hinder unit installation and servicing including outdoor electrical conduits junction boxes wall drains vent hoods windows doors overhangs and posts Condensate Water Drainage Review all codes and requ...

Page 7: ...ructure through ventilation options including fresh air dampers ventilators economizers and energy recovery ventilators Be sure to install the return grille with the louvers pointed downward towards t...

Page 8: ...ark bolt hole locations and bottom mounting bracket location Install bottom mounting bracket with field supplied fasteners to wall if it is to be used optional Bracket must be level and installed in t...

Page 9: ...unit and J A right side compressor and controls for right unit See Specifications Sheet S3582 TABLE 1 Clearance Required for Service Access and Adequate Condenser Airflow Model Left Side Right Side D...

Page 10: ...lectrical Entrances Side Wall Supply Air Opening Shipping Location Brackets Return Air Opening Built In Mounting Top Rain Flashing Bottom Installation Bracket Back View 44 O E R S S S S S T N B P M L...

Page 11: ...and Hole Location View Right Side View TOP FLASHING AT TIME OF INSTALLATION OPENING MIS 3157 A ENTIRE LENGTH OF TOP TOP NOTES OF CAULKING ALONG PANEL FOAM AIR SEAL WALL STRUCTURE WALL HEATER ACCESS RA...

Page 12: ...NOTES 1 4 CLEARANCE ON ALL HEATER ACCESS TOP FLASHING AT TIME OF INSTALLATION THE SIDE MOUNTING FLANGES AND UNDER SILICONE CAULKING BE PLACED BEHIND IS ON OPPOSITE LEFT SIDE OPENING CONTROLS AND HEAT...

Page 13: ...SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 4 CLEARANCE TO COMBUSTIBLE SURFACES Fire hazard Maintain minimum 1 4 clearance between the supply air duct and combustible materials in...

Page 14: ...CTORY SUPPLIED RAIN FLASHING SUPPLY AIR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR ACTU...

Page 15: ...best unit performance and efficiency Review duct grille or return duct work Avoid using restrictive duct work to Unit Mount Return Grille Fixed Blade Wall wall Outside Wall Ducted Installations Adjus...

Page 16: ...or airflow amount and extending the run time to help extract more humidity during cooling operation In heating mode the reduced airflow provides a warmer supply air temperature creating more comfortab...

Page 17: ...ration cycles the condenser fan on off to maintain desired liquid pressure while modulating LAC operation is factory adjusted and slows the condenser fan speed rpm Outdoor Temperature Switch and Freez...

Page 18: ...6 B 4 5 7 If not equipped with a ventilation option to plug in a jumper plug must be installed 4 2 8 9 TABLE 6 Wall Thermostats Part Number Predominate Features 8403 060 1120 445 3 stage Cool 3 stage...

Page 19: ...ntrol Optional for ECON Only See vent installation manual 6 For vent operation add jumper if optional CO2 controller is not used Vent will run while blower is energized For ECON CRV V an additional wi...

Page 20: ...refrigerant it must come out of the charging cylinder tank as a liquid to avoid any fractionation and to ensure optimal system performance Refer to instructions for the cylinder that is being utilized...

Page 21: ...filters at all times and also not to needlessly close off supply and return air registers This reduces airflow through the system which shortens equipment service life as well as increasing operating...

Page 22: ...ied with a factory installed vent package it will be plugged in but the jumper plug will also be tethered next to the connection for troubleshooting purposes if necessary Compressor Control Module The...

Page 23: ...mers can be set by DIP switches in order to delay signaling a power brownout for a specific length of time after compressor contactor is energized This allows the compressor a time period to start eve...

Page 24: ...3302 PA13362 A B PA13422 A B C PA13482 A B C PA13602 A B C contain the X13 Series Motors TROUBLESHOOTING GE X13 SERIES ECM2 3 MOTORS If the Motor is Running 1 It is normal for the motor to rock back a...

Page 25: ...utput 24VAC Common 24VAC Common 24VAC R Signal through thermostat output 2 If the motor has proper high voltage and ground at the L L1 G N L2 connections then continue with the Model SelecTech Communi...

Page 26: ...unit to the serial plate charge Removal of Fan Shroud 1 Disconnect all power to the unit 2 Remove the screws holding both grilles one on each side of unit and remove grilles 3 Remove nine screws hold...

Page 27: ...de High Side 132 315 136 337 140 361 143 386 146 412 148 439 151 467 153 495 154 525 156 556 157 587 159 626 J24A L 75 62 Low Side High Side 123 302 125 323 127 344 129 367 132 391 134 415 136 441 137...

Page 28: ...138 409 140 436 143 463 145 492 147 522 149 552 151 584 154 623 W24A L 75 62 Low Side High Side 116 296 118 318 120 339 122 362 123 385 125 410 128 434 130 460 132 488 135 515 137 544 139 579 80 67 Lo...

Page 29: ...3 51 25 25 35 60 10 10 8 6 10 10 10 10 J36AB C00 C0Z C06 C09 C15 460 3 1 1 1 1 11 12 17 26 15 15 20 30 14 14 14 12 14 14 14 12 These Minimum Circuit Ampacity values are to be used for sizing the field...

Page 30: ...460 3 1 1 1 9 15 24 15 15 25 14 14 10 14 14 10 These Minimum Circuit Ampacity values are to be used for sizing the field power conductors Refer to the National Electrical code latest version Article 3...

Page 31: ...black wire on the blower speed terminal block to either MED or HI Refer to Table 14 on page 33 for the corresponding airflow of each tap Set the unit duct static based on the highest airflow that the...

Page 32: ...s used when Balanced Climate is called for by energizing the Y1 terminal of the low voltage terminal block with 24VAC Speed tap 2 is overridden if taps 3 4 or 5 are energized Speed Tap 3 Default LO Co...

Page 33: ...770 755 910 885 955 930 0 25 740 730 890 865 935 910 0 30 715 705 870 840 915 885 0 40 670 650 825 805 870 845 0 50 630 585 785 765 825 805 J30AB J30LB 0 00 830 825 1050 1020 1170 1135 1200 1205 0 10...

Page 34: ...igh Low A0Z A05 A08 A10 A15 50 50 50 30 50 50 50 40 40 50 50 50 35 35 B0Z B06 B09 B15 50 40 50 50 50 35 50 40 50 30 C0Z C06 C09 C15 50 50 50 50 50 45 50 50 40 35 TABLE 16 Electric Heat Models 240V 1 2...

Page 35: ...cription CMC 15 Start Kit 230V 1 Phase X X FAD NE2 Fresh Air Damper No Exhaust X ECONS 3 Economizer School X ECONWD 2 Economizer Bldg Equipment Enthalpy or Temperature X FAD NE3 Fresh Air Damper No Ex...

Page 36: ...HW2TAB A08 X EHW2TA A10 X X EHW2TA B06 X EHWH24B C06 X EHW3TA A05 X X EHW3TA A08 X X EHW3TA A10 X EHW3TAB A10 X EHW3TA A15 X EHW3TAB A15 X EHW30A B06 X EHW3TA B06 X EHW3TA B09 X EHW3TAB B09 X EHW3TA B...

Page 37: ...1TAB A08L X EHW2TAB A05L X EHW2TAB A08L X EHW2TA A10L X X EHW2TA B06L X EHW3TA A05L X X EHW3TA A08L X EHW3TA A10L X EHW3TAB A10L X EHW3TA A15L X X EHW3TA B09L X EHW3TAB B09L X EHW3TA B15L X EHW3TAB B1...

Page 38: ...Manual 2100 707D Page 38 of 39 GRAPH 1 J18 B FAD NE2 3 W O Exhaust Ventilation Delivery GRAPH 2 J24 B FAD NE2 3 W O Exhaust Ventilation Delivery...

Page 39: ...Manual 2100 707D Page 39 of 39 GRAPH 3 J30 B FAD NE2 3 W O Exhaust Ventilation Delivery GRAPH 4 J36 B FAD NE2 3 W O Exhaust Ventilation Delivery...

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