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ENGLISH

MASTERYS BC 

100-120 kVA - Ref.: IOMMASBCXX07-EN  05

SUMMARY

1. 

SAFETY STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.1.  IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
1.2.  DESCRIPTION OF SYMBOLS ON LABELS ATTACHED TO THE UNIT . . . . . . .  5

2. UNPACKING AND INSTALLATION OF THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

2.1.  SHIPPING AND MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
2.2.  MOVING FROM ABOVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
2.3.  ENVIRONMENTAL REQUIREMENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
2.4.  GENERAL RULES FOR CABLE INSTALLATION ON TRAYS . . . . . . . . . . . . . .  11
2.5. ELECTRICAL 

REQUIREMENTS 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12

2.6.  INSTALLATION PROCEDURES AND INSTRUCTIONS  . . . . . . . . . . . . . . . . . .  14
2.7.  GENERATOR CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
2.8.  EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
2.9.  ISOLATION TRANSFORMER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
2.10.  UPS PARALLEL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
2.11.  SPECIAL PARALLEL CONFIGURATION FEATURES . . . . . . . . . . . . . . . . . . . .  23

3. MODES OF OPERATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

3.1.  ONLINE OPERATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
3.2.  OPERATION IN HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . .  24
3.3.  OPERATION IN CONVERTER MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
3.4.  OPERATION WITH EXTERNAL MANUAL BYPASS (OPTIONAL) . . . . . . . . . . .  25
3.5.  OPERATION WITH INTERNAL MAINTENANCE BYPASS  . . . . . . . . . . . . . . . .  25
3.6.  OPERATION WITH MOTOR GENERATOR (GENSET)  . . . . . . . . . . . . . . . . . . .  25

4. ACCESS TO CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

4.1.  IDENTIFYING SWITCHING AND CONNECTION POINTS  . . . . . . . . . . . . . . . .  26

5. HUMAN MACHINE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

5.1.  INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
5.2.  MIMIC PANEL OVERVIEW  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
5.3.  MENU NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

6. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

6.1.  SWITCHING ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
6.2.  SWITCHING ONTO MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . .  38
6.3.  SWITCHING ON FROM MAINTENANCE BYPASS  . . . . . . . . . . . . . . . . . . . . .  38
6.4.  EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
6.5.  EMERGENCY SHUTDOWN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
6.6.  UPS GENERAL POWER OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38

7. CONNECTIVITY AND COMMUNICATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39

7.1.  MULTILEVEL COMMUNICATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
7.2.  ADC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
7.3.  ADC CARD WITH TEMPERATURE SENSOR  . . . . . . . . . . . . . . . . . . . . . . . . .  41
7.4.  REMOTE MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
7.5.  NET VISION LAN/WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
7.6.  PROFIBUS INTERFACE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
7.7. MODBUS-TCP 

INTERFACE 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42

7.8.  ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD . .  42
7.9.  SOFTWARE OPTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42

8. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43

8.1.  SYSTEM ALARMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43
8.2.  UPS ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
8.3. PREVENTIVE 

MAINTENANCE 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44

9. ELECTRICAL OPTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46

9.1.  INSULATION CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
9.2.  EXTERNAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
9.3.  ACS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46

10. TECHNICAL SPECIFICATIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47

Summary of Contents for Masterys BC

Page 1: ...ET Asennus ja k ytt ohje FI Manuel d installation et d utilisation FR Manuale di installazione e uso IT Installatie en bedieningshandleiding NL Dokumentacja Techniczno Ruchowa PL Manual de instala o e...

Page 2: ...eriods of storage or UPS inactivity SOCOMEC may at its own discretion opt for the repair of the product or the replacement of faulty or defective parts with new parts or with used parts of equivalent...

Page 3: ...BYPASS 25 3 6 OPERATION WITH MOTOR GENERATOR GENSET 25 4 ACCESS TO CONTROLS 26 4 1 IDENTIFYING SWITCHING AND CONNECTION POINTS 26 5 HUMAN MACHINE INTERFACE 27 5 1 INTRODUCTION 27 5 2 MIMIC PANEL OVER...

Page 4: ...ng in stored energy mode or while unbalanced loads are supplied through a particular power distribution system e g an impedance grounded IT system the installer must attach the labels provided to all...

Page 5: ...cause substantial harm to people or property products may have to be adapted For such use please contact SOCOMEC beforehand to check if these products meet the required levels of safety performance re...

Page 6: ...s strong enough to support the weight of the UPS and battery cabinet if used Avoid moving the unit by putting pressure on the front door The UPS MUST be handled carefully by at least two people CAUTIO...

Page 7: ...THE UNIT 2 2 MOVING FROM ABOVE IMPORTANT When being moved the cabinets must be kept in an upright position WARNING NEVER USE HARNESSES 2 2 1 Moving with belts Length of belts 150 cm Lifting eyebolts...

Page 8: ...EN 05 2 2 1 3 2 2 1 4 2 2 1 5 Tighten screws A 2 2 2 1 2 UNPACKING AND INSTALLATION OF THE UNIT 1 5 0 c m A 2 2 2 Moving with lifting truss If the height of the ceiling does not allow the use of belts...

Page 9: ...the distance will depend on the cables present The upper part of the UPS must be positioned at least 40 cm away from the ceiling gure 2 3 1 The UPS switches are accessed from the front however a spac...

Page 10: ...2 3 1 Installation on raised ooring If the UPS is to be installed on raised ooring the SOCOMEC adjustable frame gure 2 3 1 1 must be used to support the weight of the unit gure 2 3 1 2 Refer to the r...

Page 11: ...Power cables and control cables MUST NEVER be installed in the same duct Common Mains Load N N Battery Control cables 1 Mains Aux Mains N N Battery Load N Control cables 1 1 Control cables connection...

Page 12: ...h current leakage with the UPS installed and operational with the de nitive load so as to prevent the sudden activation of the above switches 5 Determined by the size of the terminals 6 Recommended ma...

Page 13: ...es not have a voltage protection device warning labels must be attached to all mains power disconnectors installed away from the UPS area in order to remind support personnel that the circuit is conne...

Page 14: ...solate the system and wait 5 minutes The connecting bars are made of aluminium Use only aluminium cables or cables with tin plated eyelets for the connections 2 6 1 Connections if the MAINS and AUX MA...

Page 15: ...cabinets not supplied by the UPS manufacturer it is the installer s responsibility to check the electrical compatibility and presence of appropriate protection devices between the UPS and the battery...

Page 16: ...ithout cabling distance limits and without the need to observe polar ity by using a 2x1 mm2 double insulation cable In the event of a single UPS with several battery cabinets use a single temperature...

Page 17: ...N VS2 Key A Distribution panel B Trip coil X10 Mains terminal board X40 Aux Mains terminal board MAINS Mains switch AUX MAINS Aux Mains switch XB5 Aux Mains BKF connector XB6 Mains BKF connector AUX...

Page 18: ...Trip coil X10 Mains terminal board X40 Aux Mains terminal board COMMON MAINS Mains switch XB5 Aux Mains BKF connector XB6 Mains BKF connector Activating UPS protection on the mimic panel access the MA...

Page 19: ...o terminals IN1 and IN1 of the ADC card 2 9 ISOLATION TRANSFORMER If an external isolation transformer cabinet is required the following instructions should be followed Refer to chapters 1 and 2 of th...

Page 20: ...in parallel and also on any external manual bypass line Cables of the same length and cross section must be used for the connection between the general power switch A the switches C and the respectiv...

Page 21: ...switch B Parallel bus cable C Single UPS magneto thermal switch if a separate auxiliary power source is used add a magneto ther mal switch for each UPS D 1 Additional disconnectors on the distribution...

Page 22: ...2 UNPACKING AND INSTALLATION OF THE UNIT 2 10 1 3 1 1 Parallel con guration Common Mains 1 1 Parallel con guration Separate Mains 2 10 1 2 UPS1 UPS2 OUTPUT 1 MAINS 1 OUTPUT 2 MAINS 2 UPS1 UPS2 OUTPUT...

Page 23: ...different units or system mimic panels SYSTEM view MAIN MENU Selected UNIT number Units connected in parallel UNIT MENU Icon colours same as top bar colours see 5 2 1 2 11 1 1 Unit View The symbol num...

Page 24: ...ched on to the auxiliary mains via automatic bypass Normal operation which is from the inverter returns automatically a few seconds after the overload disappears when the voltage generated by the inve...

Page 25: ...This operating mode is useful when maintenance needs to be carried out on the UPS since service personnel can work on the installation without having to cut off the power supply to the load 3 MODES OF...

Page 26: ...Key A Slot for optional communication cards B Serial RS232 485 connector C Serial RS232 connector D USB connector E Cable trunking for control cables F Power connections Q1 Input switch MAINS Q3 Outp...

Page 27: ...assisted startup and switching on maintenance bypass procedures settings menu list of events and statistics Display ESC button Exit current page abort operations UP button Scrolls up through the avail...

Page 28: ...lete alarms list see chapter 9 Key icon Displayed if the keypad has been locked Time UPS current time hours and minutes with ashing USB icon Displayed if a USB memory stick is inserted It must be form...

Page 29: ...o Mode not possible Bars 1 Recti er input 2 Recti er output 3 Inverter Input or Battery Output 4 Inverter Output 5 Unit output 6 Output from static switch 7 Bypass input Bar colour identi es energy ow...

Page 30: ...60 70 80 90 90 Battery charging The level reached is continuous other levels ashing Battery discharging The level reached is continuous white others level ashing Battery charged The upper level is as...

Page 31: ...BCXX07 EN 05 5 HUMAN MACHINE INTERFACE 5 3 MENU NAVIGATION From the mimic panel page press the ENTER key to access the MAIN MEN Use the UP DOWN key to scroll menu items EN TER to con rm a choice ESC t...

Page 32: ...32 MASTERYS BC 100 120 kVA Ref IOMMASBCXX07 EN 05 5 HUMAN MACHINE INTERFACE 3...

Page 33: ...is more than one page press UP DOWN to scroll pages 5 3 4 COMMANDS menu This menu contains the commands that can be sent to the UPS Some of them are password protected If a command is not available a...

Page 34: ...certain critical operating situations are recurrent or only occasional COUNTERS menu provides the number of events occurred in the last 14 days of switches on battery overloads and the num ber of work...

Page 35: ...history log Service Reports there are three les that can help troubleshooting for after sales service Step 1 Insert the USB stick into the UPS USB port placed on the inside of the UPS door Step 2 A me...

Page 36: ...LAY PERIODIC CHECK UP SETTINGS PREFERENCES LANGUAGE DATE AND TIME BUZZER DISPLAY PASSWORDS REMOTE COMMANDS UPS SETTINGS OUTPUT BATTERIES TRANSFORMER BACKFEED CONNECTIVITY RS232 485 PORT RS232 MODEM PO...

Page 37: ...e procedures cannot be aborted WARNING With the stop procedure the load will be disconnected Q1 Q4 Q5 Q3 6 1 SWITCHING ON Connect the mains and auxiliary mains to the UPS Put switch Q1 into position 1...

Page 38: ...al bypass not monitored from the UPS or a parallel system put the switch to position OFF to avoid overlap of mains and inverter 6 4 EXTENDED OUT OF SERVICE If the UPS is deactivated for some time the...

Page 39: ...each channel is independent simultaneous connections can be made to satisfy the different levels of signalling and re mote monitoring For UPS systems connected in parallel all options listed in this...

Page 40: ...OUT 2 ESD activation 1 OUT 3 Battery low or imminent stop 2 OUT 4 ESD activation 1 IN 1 1 ESD 1 IN 2 External alarm A39 2 IN 3 2 External alarm A40 2 7 2 ADC CARD To be installed in one of the two sl...

Page 41: ...work workstations NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP SNMP DMCP and many other protocols It interacts via the Web br...

Page 42: ...AND RS485 CARD To be installed on the UPS slot A serial RS232 DB9 connector and an isolated RS485 connector are available on the card 7 9 SOFTWARE OPTIONS A large number of SW solutions can be adopte...

Page 43: ...with power supplied from an incorrectly sized GE A07 INSIDE OVER TEMPERATURE The UPS internal temperature is higher than 50 C please refer to the MEASUREMENTS menu on the HMI Check the ventilation or...

Page 44: ...NANCE We recommend regular specialist maintenance annually for the MASTERYS BC to achieve optimum operating efficiency and avoid equipment downtime It is strongly advisable to comply with any requests...

Page 45: ...perating conditions Fans must be replaced by SOCOMEC technicians when required 8 3 3 Capacitors The equipment houses electrolytic capacitors used in the recti er and inverter section and ltering capac...

Page 46: ...displaying an alarm message on the mimic panel 9 2 EXTERNAL MAINTENANCE BYPASS This device will electrically exclude and isolate the UPS e g for maintenance operations without interrupting the power...

Page 47: ...y Hz 50 60 Hz 0 2 Automatic bypass 400 V 15 selectable from 10 to 20 if generator is used Nominal power kW 90 108 Overload 25 C Vin 380 Vbat 240 2 10 minutes 1 minute kW 112 5 135 135 162 Crest factor...

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Page 52: ...386 1 5807 860 Fax 386 1 561 11 73 info si socomec com SPAIN 836 3RZHU RQWURO QHUJ IILFLHQF Solar Tel 34 93 540 75 75 Fax 34 93 540 75 76 info es socomec com UNITED KINGDOM Power Control Energy Effici...

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