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Tel.: +45 43 52 55 66   Fax: +45 43 52 81 16   [email protected]   www.socosystem.com

10

The illustration above shows an accumulation section with 9 rollers, 9 photocells, and 2 power supply 
boxes. Items are conveyed from left to right and accumulated by means of zero pressure accumulation.

Signal transfer between PSBs takes place by means of a cable with 2 conductors. Please see more 
details on this in the PSB diagram.

5.5 Configuration of pressure accumulation

It is important that all zones are equally large and equal to the length of an item. If this is not completely 
possible, remove the belt drive on a non-driven roller between 2 zones so that an accumulated item can 
never be placed on a driven roller in the neighbouring zone.

Place the 6 DIP-switches on the PSB terminal strip printed circuit board in position “On”.

Design of “red stop light”

A transmitter to function as “the red stop light signal” must be installed. It could be a microswitch, a 
photocell, a capacitive/inductive sensor, or the like with a 24 V DC PNP outlet.

The transmitter is connected to PSB1, terminal strip KL1, according to diagram.
Examples:

If items are removed automatically or manually from the accumulation conveyor outlet, the 
transmitter could be a photocell activated by the item just before it hits the mechanical end stop.

If items are to be conveyed further on after the accumulation conveyor, the transmitter could be a 
signal informing that a movable product stop is in position “stop further transport”.

Accumulation

The transmitter informs SPR1 to stop when SPR1 power consumption exceeds nominal current.

When item no. 1 hits the conveyor end stop, the friction between the item and SPR1 must have the effect 
that SPR1 power consumption exceeds nominal current. This causes SPR1 to stop and switch 24 V DC 
to its Status wire. 

The Status signal from SPR1 is sent to the Accu wire of SPR2 through PSB and, thus, informing SPR2 
to stop immediately upon the exceeding of nominal current.

When item no. 2 hits item no. 1, nominal current for SPR2 is exceeded. SPR2 stops and 24 V DC is 
switched to its Status wire.

SPR5

S5

M

S

SPR6

S6

M

S

SPR7

S7

M

S

SPR8

S8

M

S

SPR1

S1

M

S

SPR2

S2

M

S

SPR3

S3

M

S

SPR4

S4

M

S

SPR9

M

S

S9

PSB1

PSB2

Summary of Contents for S491800510

Page 1: ...9724740011_2008 12 17_SPR_GB www socosystem com MANUAL SOCO Power Roller SPR...

Page 2: ...Safety 4 2 1 Safety in general 4 2 2 Disposal 4 3 Survey 5 3 1 Survey of SPR 5 4 Operation application and compatibility 6 4 1 Operation 6 4 2 Application 6 4 3 Compatibility 7 5 Accumulation systems...

Page 3: ...s manual contains all information relating to safety required in connection with installation operation and maintenance of the product This is a standard manual and changes may have been made in conne...

Page 4: ...uld not be disposed of as unsorted municipal waste Please utilize your local WEEE collection facilities in the disposal of this product and otherwise observe all applicable requirements Our products c...

Page 5: ...gh power supply White 2 Direction Required direction of rotation To SPR 0 VDC anti clockwise seen from the supply end of the roller 24 VDC clockwise seen from the supply end of the roller Grey 6 Accu...

Page 6: ...to its accumulation current limit If the motor stops due to exceeding of the current limit 24 VDC is switched to its Status wire The signal is reset to 0 VDC when the motor has started again 4 2 Appl...

Page 7: ...Stop are then to be controlled by means of the yellow Status wire Note 0 VDC Start 24 V DC Stop The direction of rotation of the motor is changed by switching 24 V DC to the white Direction wire e g b...

Page 8: ...roller conveyor into equally large zones A zone consists of an SPR and a number of non driven rollers The non driven rollers are driven by an SPR by means of a belt drive If the zone is to have zero...

Page 9: ...exceeds nominal current when the item is blocked This means that factors such as base dimensions number of non driven rollers and the rolling friction paper quality of the transported item are also im...

Page 10: ...or the like with a 24 V DC PNP outlet The transmitter is connected to PSB1 terminal strip KL1 according to diagram Examples If items are removed automatically or manually from the accumulation convey...

Page 11: ...tems A transmitter is placed in each zone approximately 100 150 mm before the outlet end of the zone The distance is chosen so that the heaviest item to be conveyed has time to brake within the zone P...

Page 12: ...yance of items Connect an external contact signal between terminals 13 and 14 on KL1 in PSB1 When the contact signal is opened SPR1 starts and item no 1 is conveyed onward When S1 is no longer activat...

Page 13: ...nute How is the roller used Pressureless accumulation pressure accumulation or continuous accumulation Error Action SPR does not rotate Check wires from the roller visually Is the cable damaged or has...

Page 14: ...O SYSTEM GmbH Graf Zeppelin Strasse 12 46149 Oberhausen Germany Tel 49 208 629 350 Fax 49 208 629 3511 E mail info socosystem de Hungary SOCO SYSTEM EED KFT Eastern Europe Division 1031 Budapest Z hon...

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