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5. Accumulation systems

5.1 Accumulation principles

An SPR is typically used for accumulation conveyors where each roller can accumulate one item. This 
can be controlled either by a PLC system or by a SOCO power supply box.

This section describes accumulation by means of a Power Supply Box, subsequently named PSB.

An SPR can accumulate items according to two principles by means of a PSB:

Pressure accumulation

Zero pressure accumulation

Both principles can be compared with cars arriving at a traffic light with red light. The cars stop one by 
one and await green light. When the light turns green, they start one at a time and continue forwards 
spaced. 

The difference between the two accumulation methods is that the cars will bump into each other in 
connection with pressure accumulation whereas the cars will stop spaced in connection with zero 
pressure accumulation.

Both principles imply a division of the roller conveyor into equally large zones. A zone consists of an SPR 
and a number of non-driven rollers. The non-driven rollers are driven by an SPR by means of a belt drive. 
If the zone is to have zero pressure accumulation, it must be equipped with a transmitter (photocell).

5.2 Electric connection

An SPR is connected to a PSB in connection with both accumulation principles. The PSB functions partly 
as power supply for up to 7 rollers and partly generates the electric communication from SPR to SPR 
and, if required, from PSB to PSB.

5 conductors are led out of an SPR. The 5 conductors are connected in a plug allowing easy installation 
and, if required, relocation of an SPR without the use of tools.

The socket is available with wire lenghts in various standard dimensions. The free wire end is mounted 
in PSB.

A PSB can be supplied with 110, 230, 400, or 440 V AC, 50 or 60 Hz, and its 24 V DC outlets to the roller 
and transmitters are protected against overload and short-circuit.

A light-emitting diode can be seen through the lid of the PSB. If it lights green, everything is OK. If it lights 
red, there is a short-circuit on the 24 V DC side. If it changes between green and red light, there is 
overload on the 24 V DC side.

Summary of Contents for S491800510

Page 1: ...9724740011_2008 12 17_SPR_GB www socosystem com MANUAL SOCO Power Roller SPR...

Page 2: ...Safety 4 2 1 Safety in general 4 2 2 Disposal 4 3 Survey 5 3 1 Survey of SPR 5 4 Operation application and compatibility 6 4 1 Operation 6 4 2 Application 6 4 3 Compatibility 7 5 Accumulation systems...

Page 3: ...s manual contains all information relating to safety required in connection with installation operation and maintenance of the product This is a standard manual and changes may have been made in conne...

Page 4: ...uld not be disposed of as unsorted municipal waste Please utilize your local WEEE collection facilities in the disposal of this product and otherwise observe all applicable requirements Our products c...

Page 5: ...gh power supply White 2 Direction Required direction of rotation To SPR 0 VDC anti clockwise seen from the supply end of the roller 24 VDC clockwise seen from the supply end of the roller Grey 6 Accu...

Page 6: ...to its accumulation current limit If the motor stops due to exceeding of the current limit 24 VDC is switched to its Status wire The signal is reset to 0 VDC when the motor has started again 4 2 Appl...

Page 7: ...Stop are then to be controlled by means of the yellow Status wire Note 0 VDC Start 24 V DC Stop The direction of rotation of the motor is changed by switching 24 V DC to the white Direction wire e g b...

Page 8: ...roller conveyor into equally large zones A zone consists of an SPR and a number of non driven rollers The non driven rollers are driven by an SPR by means of a belt drive If the zone is to have zero...

Page 9: ...exceeds nominal current when the item is blocked This means that factors such as base dimensions number of non driven rollers and the rolling friction paper quality of the transported item are also im...

Page 10: ...or the like with a 24 V DC PNP outlet The transmitter is connected to PSB1 terminal strip KL1 according to diagram Examples If items are removed automatically or manually from the accumulation convey...

Page 11: ...tems A transmitter is placed in each zone approximately 100 150 mm before the outlet end of the zone The distance is chosen so that the heaviest item to be conveyed has time to brake within the zone P...

Page 12: ...yance of items Connect an external contact signal between terminals 13 and 14 on KL1 in PSB1 When the contact signal is opened SPR1 starts and item no 1 is conveyed onward When S1 is no longer activat...

Page 13: ...nute How is the roller used Pressureless accumulation pressure accumulation or continuous accumulation Error Action SPR does not rotate Check wires from the roller visually Is the cable damaged or has...

Page 14: ...O SYSTEM GmbH Graf Zeppelin Strasse 12 46149 Oberhausen Germany Tel 49 208 629 350 Fax 49 208 629 3511 E mail info socosystem de Hungary SOCO SYSTEM EED KFT Eastern Europe Division 1031 Budapest Z hon...

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