Sno-Way HTV200000 Owner'S Manual Download Page 19

18

Pivot Frame Assembly:

Install the 1" slotted nut on the threaded end of the special
screw and tighten finger tight. Then tighten the nut
another 2/3 to 1 full turn and line up a slot in the nut with
the cross hole in the special screw. Install the 3/16"x2"
cotter pin in the special screw and spread the ends of the
cotter pin.

Hydraulic Cylinders

To avoid corrosion during storage, coat the exposed
(chrome) portion of the lift and angle cylinders with a light
grease.

Electrical Quick Disconnect Plugs

Install protective caps on quick disconnect ends to
prevent corrosion from forming on terminal ends during
storage or when plow is disconnected from vehicle.

Service Intervals

It is recommended to change the fluid in the hydraulic
system once a season. 

Fluid Requirements

IMPORTANT: 

Hydraulic unit comes from factory

filled with Type 5606. If additional oil is added it must
be compatible with Type 5606.

NOTE: when Type 5606 is not available Exxon UNIVIS 
J13 or equivalent may be used.

Changing Oil and Cleaning Filter Screen

NOTE: We recommend cleaning the filter screen at every 
oil change, this will help ensure maximum life and 
maximum performance from the pump assembly.

1. Lower plow assembly to ground, put vehicle in park 

and turn off engine. Turn hand-held controller off.

2. Remove two (2) self-tapping screws from the front of 

the cover and loosen two (2) cap screws from the rear.
Remove the cover.

3. Remove the filler/breather cap from the reservoir. 

(See Figure 2-1)

CAUTION

 • Using the proper oil increases the life expect-
ancy of the most critical part of your plow; the
Hydraulic power unit.

 • Failure to use the proper oil can cause extensive 
damage to the power unit, seals and hydraulic
rams.

 • Improper oil can cause operating problems and 
poor performance in cold weather.

CAUTION

Using the proper oil increases the life
expectancy of the most critical part of your unit;
the Hydraulic power unit.

WARNING

 • Allow the system to cool down before draining 
oil or handling system components. Serious
burns can result from contact with hot oil.

 • Never disconnect any hydraulic line or fitting 
with the unit in the raised position. Always lower
the unit and relieve pressure before removing
any lines or caps.

FAILURE TO HEED CAN RESULT IN SERIOUS 

INJURY OR DEATH.

WARNING

Ensure engine is OFF and set parking brake 

before working on plow. Vehicle movement, 

equipment failure or inadvertent operation of the 

control switches during maintenance could 

result in serious injury

FAILURE TO HEED CAN RESULT IN SERIOUS 

INJURY OR DEATH.

Summary of Contents for HTV200000

Page 1: ...OWNER S MANUAL HTV SERIES SNOW PLOW FOR PLOW SERIAL NUMBERS AFTER HTV200000 HTVG100000 97100759B 2003 Sno Way International...

Page 2: ...To Vehicle 8 Installing The Cylinder Lock Clamp 10 Removing Snow Plow From Vehicle 10 Plow Storage 11 TROUBLE SHOOTING GUIDE 12 Introduction 12 Trouble Shooting Quick Reference General 12 Trouble Sho...

Page 3: ...Y ALERT messages and how they will appear in this manual NOTE Additional information concerning the equipment or the procedure that may or may not be contained elsewhere in this manual BE AWARE It is...

Page 4: ...10 m p h when plowing Excessive speed may cause serious injury and damage of equipment and property if an unseen obstacle is encountered while plowing ALWAYS position blade so it does not block path...

Page 5: ...and the coils for the C valve and F valve Actuating the start solenoid sends current to the power unit motor to cause the power unit to pump hydraulic fluid Hydraulic fluid under pressure is directed...

Page 6: ...d instead of the D coil Combination Wing Angling Both wings can be moved together using the control switches on the controller Operating the forward combination switch on the controller will extend bo...

Page 7: ...y light weight HP Lithium based grease 6 For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fit tings and fill the grease cavity with SAE 140 gear...

Page 8: ...force the blade through the hard packed snow and down to the pavement If down pressure decreases results if a valley or low spot is encountered by the blade more down pressure is applied to lower side...

Page 9: ...to the connector at the end of the plow control harness Turn the hand held controller on after connecting it to the plow control harness 5 If needed the hand held controller can be used to raise or l...

Page 10: ...arm of the light bar 9 Unlatch the jackstand from its lowered position and rotate the jackstand forward and upward then latch it in transport position with the spring loaded pin IMPORTANT The end of...

Page 11: ...isconnect the light wiring harness at this time and install the protective caps over the ends of the harness WARNING Always install the cylinder lock clamp when the plow blade is raised and the operat...

Page 12: ...he snow plow control harness and the power harness Place the vehicle harnesses in a location on the front of the vehicle where they will not be exposed to potential damage and if necessary tie the har...

Page 13: ...owing information available A Date Snow Plow was originally installed B Power Pack Model Number C Power Pack Serial Number D Controller Serial Number E Blade Model Number F Blade Serial Number G Pump...

Page 14: ...Dealer Pick up tube filter plugged See Maintenance Section Pick up tube is not submerged in fluid See Maintenance Section Machine failure Refer to Dealer Weak battery and or charging system Refer to...

Page 15: ...ve sticking Cycle raise and lower system to un stick valve Unit lifts but does not hold second action Dirt or debris in check valve Refer to Dealer Check valve spring broken Refer to Dealer Float DP s...

Page 16: ...efer to Dealer Crossover relief valve defective or sticking Refer to Dealer Low or no current available at extend or retract solenoid valve Refer to Dealer Angle cylinder defective allowing movement i...

Page 17: ...ature See Maintenance Section Defective Wing Cylinder Refer to Dealer Dirt or debris in Solenoid Valve Refer to Dealer Blade wings will not hold position fold rearward Defective or dirt debris in Wing...

Page 18: ...Lubricate the wing pivot shafts with a good quality HP Lithium based grease NOTE For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fittings and fi...

Page 19: ...e pump assembly 1 Lower plow assembly to ground put vehicle in park and turn off engine Turn hand held controller off 2 Remove two 2 self tapping screws from the front of the cover and loosen two 2 ca...

Page 20: ...in the cylinders 13 Reconnect hydraulic fittings in their correct position and torque to 20 25 lb ft If unit utilizes o ring and jam nut type connectors tighten jam nut to 15 20 lb ft 14 Fill the hyd...

Page 21: ...ashers must be added add one washer LESS than the amount the disk shoe was off the ground If washers must be removed remove one washer MORE than the amount the wearstrip was off the ground 6 Raise plo...

Page 22: ...the wing wearstrips and the center wearstrips are not on the ground at all times recheck the position of the wing pivot tubes The tubes must be vertical if they are not vertical the center disk shoe...

Page 23: ...e plow to the full UP position 2 Place suitable blocking under A frame of plow to allow at least 6 of clearance from the blade to the ground IMPORTANT Make sure to position blocking away from cutting...

Page 24: ...ply the parking brake and remove the vehicle ignition key Turn hand held con troller off 3 Check to make sure that the spring is installed as illustrated with open end of top loop facing vehicle See F...

Page 25: ...with asterisk are in lb in Grade 1 Grade 2 Grade 5 5 1 or 5 2 Grade 8 or 8 2 Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb SIZE lb ft lb ft lb ft lb ft lb ft lb ft lb ft lb ft 8...

Page 26: ...25 HYDRAULIC SCHEMATIC GRAVITY...

Page 27: ...26 HYDRAULIC SCHEMATIC DOWN PRESSURE...

Page 28: ...27 WIRING SCHEMATIC GRAVITY...

Page 29: ...28 WIRING SCHEMATIC DOWN PRESSURE...

Page 30: ...product misapplication of product abusive use of vehicle and or product failure to properly maintain and service improper repair service or alteration of product and any damage as a result of accident...

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