Snapper ZF2200K, ZF2500K, ZF2500KH, ZF Parts Manual Download Page 2

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CONTENTS

DESCRIPTION PAGE

FUEL TANK ASSEMBLY............................................................................................................. 3

ENGINE ASSEMBLY ................................................................................................................... 4

AIR INTAKE ASSEMBLY............................................................................................................. 5

TANDEM HYDRO TRANSAXLE ASSEMBLY .......................................................................6 & 7

DRIVE TIRE/WHEEL ASSEMBLY............................................................................................... 8

FOOTREST ASSEMBLY ............................................................................................................. 9

HYDRO RESERVOIR ASSEMBLY............................................................................................ 10

UPPER CHASSIS AND SEAT LATCH ASSEMBLY.................................................................. 11

LOWER CHASSIS/CASTER WHEEL ASSEMBLY ...........................................................12 & 13

JOYSTICK CONTROL ASSEMBLY ..................................................................................14 & 15

PARKING BREAK ASSEMBLY.........................................................................................16 & 17

SEAT SUPPORT ASSEMBLY ................................................................................................... 18

FENDER/CONTROL CABLE ASSEMBLY ................................................................................ 19

UPPER DRIVE SHAFT ASSEMBLY..................................................................................20 & 21

DECK DRIVE SHAFT ASSEMBLY ....................................................................................22 & 23

CUTTER HOUSING ASSEMBLY............................................................................................... 24

TRACTION DRIVE IDLER ASSEMBLY..................................................................................... 25

DECALS .............................................................................................................................26 & 27

52” MOWER DECK ASSEMBLY.......................................................................................28 & 29

61” MOWER DECK ASSEMBLY.......................................................................................30 & 31

73” MOWER DECK SUB-ASSEMBLY ..............................................................................32 & 33

73” MOWER DECK ASSEMBLY.......................................................................................34 & 35

52 & 61” DECK IDLER ASSEMBLIES ..............................................................................36 & 37

73” DECK FRAME ASSEMBLY ........................................................................................38 & 39

73” DECK FRONT CASTER ASSEMBLY .........................................................................40 & 41

ELECTRICAL COMPONENTS ..........................................................................................42 & 43

SEAT ASSEMBLY .............................................................................................................44 & 45

WIRING SCHEMATIC ................................................................................................................ 46

MANUAL No. 06106

OUT FRONT ZTR SERIES 0

Summary of Contents for ZF2200K, ZF2500K, ZF2500KH, ZF

Page 1: ...OUT FRONT Z RIDER ZERO TURNING HYDRO DRIVE SERIES 0 POWER UNIT MODELS ZF2200K ZF2500K ZF2500KH MOWER UNIT MODELS ZF6100M ZF5200M ZF7301M COPYRIGHT 2002 SNAPPER INC ALL RIGHTS RESERVED REV 4 9 30 02 MA...

Page 2: ...EMBLY 16 17 SEAT SUPPORT ASSEMBLY 18 FENDER CONTROL CABLE ASSEMBLY 19 UPPER DRIVE SHAFT ASSEMBLY 20 21 DECK DRIVE SHAFT ASSEMBLY 22 23 CUTTER HOUSING ASSEMBLY 24 TRACTION DRIVE IDLER ASSEMBLY 25 DECAL...

Page 3: ...Includes item 4 3 3 5504 BRACKET Fuel Tank Support 4 5 4119 ASSEMBLY Cap Gauge 5 9 1640 BOLT 3 8 16 x 1 Carriage Grade 5 3 6 9 1299 NUT 3 8 16 Nyloc 3 7 1 2222 CLAMP Fuel Hose 4 8 3 5853 HOSE Fuel 1 4...

Page 4: ...9 FILTER Fuel in line 13 9 1553 SCREW 3 8 16 x 1 3 4 Hex Head Cap Grade 5 4 14 9 1806 SCREW 7 16 20 x 1 1 2 Hex Head Cap Grade 5 15 9 1807 WASHER 15 32 I D x 1 3 8 O D x 1 4 Flat 16 9 1808 SCREW 7 16...

Page 5: ...M PART NO DESCRIPTION 1 2 3295 U NUT 1 4 20 3 2 3 5767 SCREEN Air Intake 3 3 5768 MOUNT Air Intake 4 9 0361 SCREW 5 16 18 x 5 8 Hex Fl Self Tap 2 5 9 1787 SCREW 1 4 20 Hex Flange Lock 3 OUT FRONT ZTR...

Page 6: ...6 TANDEM HYDRO TRANSAXLE ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 7: ...14 3 5923 SPACER ADAPTER Fan 15 3 5925 ROD Roll Release 2 16 3 5927 SPRING Neutral Return 2 17 4 2612 SPACER Fan Weldment 2 18 4 2639 CAM Neutral Return Weldment 2 19 5 4293 PLATE Neutral Return Weld...

Page 8: ...4 2A 5 4110 TIRE 20 x 10 00 8 4 ply Multi trac C S 2B 4 4707 TIRE 21 x 11 00 8 All Terrain 101 3 5 4111 RIM 8 Dia X 7 3 4 4 1 2234 VALVE Air 5 2 7192 NUT 1 2 20 Lug 5 6 5 4461 ASSEMBLY Wheel Hub 7 9...

Page 9: ...2 5 3 5855 FOOT PAD Rubber 6 3 5978 PLATE Footrest Latch 7 3 5979 SPACER Shoulder Latch 8 4 2630 FOOTREST Weldment 9 9 1296 WASHER 11 32 I D x 11 16 O D x 1 16 Flat 2 10 9 1298 NUT 5 16 18 Nyloc 3 11...

Page 10: ...ong 5 3 5516 HOSE Rubber L H Front 625 I D x 24 Long 4 1834 HOSE Rubber 625 I D x 34 Long 6 3 5517 HOSE Rubber L H Back 625 I D x 18 Long 4 1833 HOSE Rubber 625 I D x 6 Long 7 3 5639 BRACKET Reservoir...

Page 11: ...CH ASSEMBLY ITEM PART NO DESCRIPTION 1 4 2601 UPPER CHASSIS 2 1 3874 BUSHING 5 8 PM 2 3 3 5993 LATCH Seat Support 4 1 5761 BOLT 5 16 18 Shoulder 5 2 6292 SPRING 6 9 1298 NUT 5 16 18 Hex Nyoc OUT FRONT...

Page 12: ...12 LOWER CHASSIS CASTER WHEEL ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 13: ...Ply 18 3 5475 RIM 19 2 8722 BEARING 2 20 1 2234 VALVE Air 21 1 2700 FITTING Lube 22 1 0965 RING 1 3 16 External Retaining 23 9 1299 NUT 3 8 16 Hex Nyloc 20 24 9 1325 NUT 1 2 13 Nyloc 25 9 1514 WASHER...

Page 14: ...14 JOYSTICK CONTROL ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 15: ...wo 9B 9A 4 2623 SUPPORT Cross Shaft Weldment 9B 1 3874 BUSHING 2 10 3 5908 ROD Threaded 1 4 28 x 2 71 long 11 3 5909 ROD Threaded 1 4 28 x 3 85 long 12 9 0844 ROLL PIN 3 16 x 3 4 13 9 1298 NUT 5 16 18...

Page 16: ...16 PARKING BRAKE ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 17: ...3 6399 SLEEVE Bearing 1 2 I D x 629 2 8 4 6469 ARM Parking Brake 9 4 2635 SHAFT Brake 10 4 2647 BRACKET Joystick Lockout 11 4 2648 PLATE Support 12 9 1313 COTTER PIN 3 32 x 1 6 9 1597 COTTER PIN 3 32...

Page 18: ...6 2 2794 SPACER 31 I D 1 3 8 Long 2 7 2 3606 CAP Vinyl 1 4 I D 1 5 O D 2 8 3 3362 HOLDER Seat Switch 9 3 5827 PLATE Seat Support 10 3 5828 BRACKET Lower Seat Hinge 11 3 5839 BRACKET Upper Seat Suppor...

Page 19: ...42 FENDER R H 6 4 2643 FENDER L H 7 3 5837 CABLE Choke Kohler 8 9 0913 SCREW 10 24 Hex Washer Face Self tap 8 9 9 1017 SCREW 8 32 x 3 8 Machine 2 10 9 1523 SCREW 5 16 18 x 5 8 Hex Washer Face Self tap...

Page 20: ...20 UPPER DRIVE SHAFT ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 21: ...EY Cast Iron Dual V 4 95 Effective O D includes two of item 17 9 3 5811 DRIVE SHAFT 3 4 10 9 0848 SET SCREW 5 16 18 x 1 2 Square Head Cup Point 2 11 9 1298 NUT 5 16 18 Hex Nyloc 3 12 9 1299 NUT 3 8 16...

Page 22: ...22 DECK DRIVESHAFT ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 23: ...Tension 10 3 5816 PIN 3 8 24 UNF 11 3 5867 FLAT IDLER 2 75 O D x 1 1 4 Wide 12 4 2610 BEARING MOUNT Weldment 13 4 2626 IDLER ARM Offset Weldment 4 2622 IDLER ARM Straight Weldment 14 9 0776 SET SCREW...

Page 24: ...igh Lift 7B 2 9246 BLADE 18 52 Deck 7C 1 7081 BLADE 21 61 Deck Low Lift 7D 4 6625 BLADE 25 73 Deck 8 1 6440 WASHER Beveled 9 2 9256 BOLT 5 8 18 x 7 1 2 Hex Head Cap Grade 5 10 2 9275 FITTING Lube 11 2...

Page 25: ...er 2 5 1 9348 CLIP Seat Cushion 2 6 9 1804 WASHER 9 16 Flat Type B 4 7 3 5713 SPRING Torsion 8 3 5812 SPACER 3 8 I D 5 8 O D x 5 8 Long 9 3 5816 PIN 3 8 24 2 10 4 2622 IDLER ARM Weldment 2 11 9 1299 N...

Page 26: ...26 DECALS MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 27: ...Warning 7 2 9470 DECAL Patent Numbers 8 4 4793 DECAL 52 Deck not shown 4 4794 DECAL 61 deck not shown 4 6371 DECAL 73 Deck 9 2 9295 DECAL Height of Cut 10 3 5843 DECAL Control Panel 11 1 9294 DECAL N...

Page 28: ...28 52 MOWER DECK ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 29: ...dment 2 38 2 3556 BUSHING Caster 4 ITEM PART NO DESCRIPTION 39 7 6998 FITTING Lube1 4 28 Straight 3 40 3 6444 ARM Lower Caster 2 41 4 2655 ARM Caster Support L H 42 4 2653 ARM Caster Support R H 43 2...

Page 30: ...30 61 MOWER DECK ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 31: ...38 2 3556 BUSHING Caster 4 ITEM PART NO DESCRIPTION 39 7 6998 FITTING Lube1 4 28 Straight 3 40 3 6444 ARM Lower Caster 2 41 4 2655 ARM Caster Support L H 42 4 2653 ARM Caster Support R H 43 2 9355 BOL...

Page 32: ...32 73 MOWER DECK SUB ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 33: ...DECAL Warning 14 4 1821 WELDMENT Gage Wheel 2 15 3 6457 BRACKET Gage Wheel 2 16 4 6515 WELDMENT Caster Support 2 17 3 5789 PULLEY Idler 5 1 2 O D 18 2 9303 STANDOFF 3 1 2 6 19 2 3735 KNOB 5 16 18 6 2...

Page 34: ...34 73 MOWER DECK ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0 60...

Page 35: ...EMBLY Wheel Tire 2 includes items 29 34 29 2 9870 TIRE 9 x 3 50 4 4 Ply Smooth 30 2 9871 RIM One Piece Steel White 31 2 2394 BEARING Flanged 2 32 2 2395 BEARING Roller not shown 33 1 2234 VALVE Air 34...

Page 36: ...36 52 61 DECK IDLER ASSEMBLIES MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 37: ...19 ARM Idler Weldment 7 7 6998 FITTING Lube 1 4 28 Straight 8 9 1553 SCREW 3 8 16 x 1 3 4 Hex Head Cap Grade 5 2 9 3 5858 SPACER 50 I D x 75 O D x 83 10 3 5667 SPRING Extension 11 9 1304 SCREW 3 8 16...

Page 38: ...38 73 DECK FRAME ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 39: ...lcrank L H Weldment 17 4 6597 ARM Rear Bellcrank R H Weldment 18 3 5496 BEARING 75 I D 4 19 4 6856 J BOLT 1 2 Dia x 8 1 2 Long Front 20 4 6857 J BOLT 1 2 x 7 Long Rear 21 4 6603 BAR 5 62 Lift 22 9 129...

Page 40: ...40 73 DECK FRONT CASTER ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 41: ...x 18 Ga Wall x 3 545 8 4 6620 YOKE Caster Weldment 9 4 7138 ARM Telescoping Caster Weldment 10 5 8248 ASSEMBLY Wheel Includes Items 11 thru 14 11 1 2234 VALVE Air 12 7 2197 HUB Caster Wheel White 13 3...

Page 42: ...42 ELECTRICAL COMPONENTS MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 43: ...25 3 5659 SWITCH Lights 26 9 1240 SCREW 10 32 x 5 8 Hex Wash Hd Machine Gr 5 2 27 9 0376 NUT 10 32 Hex Nyloc 2 28 3 5700 SWITCH Self Centering Deck Lift 29 3 5702 SEAL Switch 30 4 2834 HARNESS Deck L...

Page 44: ...44 SEAT ASSEMBLY MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 45: ...ips 9 15 SCREW 8 x 1 2 Set 2 16 2 7174 SCREW 5 16 18 x 2 Hex Head Cap Grade 5 2 17 3 5797 WASHER 406 I D Poly 4 18 9 1067 NUT 5 16 18 Hex Center Lock Grade B 2 19 9 0646 SCREW 1 2 13 x 1 Hex Head Cap...

Page 46: ...46 WIRING SCHEMATIC MANUAL No 06106 OUT FRONT ZTR SERIES 0...

Page 47: ...__________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _____________...

Page 48: ...S PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFAC...

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