background image

2

!

!

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can
cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury
or death to the operator or other persons. The owner of the machine must understand these instructions and
must allow only persons who understand these instructions to operate machine. Each person operating the
machine must be of sound mind and body and must not be under the influence of any substance, which might
impair vision, dexterity or judgment. If you have any questions pertaining to your machine which your dealer can-
not answer to your satisfaction, call or write the Customer Service Department at SNAPPER Products Inc.,
McDonough, Georgia 30253. Phone: (1-800-935-2967).

PROTECTION FOR CHILDREN 

Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often attract-
ed to the machine and the mowing activity. Children
who have been given rides in the past may suddenly
appear in the mowing area for another ride and be run
over or backed over by the machine. Never assume
that children will remain where you last saw them.

1.

KEEP children out of the mowing area and under the
watchful care of a responsible adult other than the opera-
tor. 

2.   DO NOT allow children in yard when machine is operated

(even with the blade OFF). 

3.   DO NOT allow children or others to ride on machine,

attachments or towed equipment (even with the blades
OFF). They may fall and be seriously injured. 

4.  DO NOT allow pre-teenage children to operate machine.
5.  ALLOW only responsible adults & teenagers with mature

judgment under close adult supervision to operate
machine. 

6.  DO NOT operate blades in reverse. STOP BLADES. LOOK

and SEE behind and down for children, pets and hazards
before and while backing.

7.  USE EXTRA CARE when approaching blind corners,

shrubs, trees, or other objects that may obscure vision. 

PROTECTION AGAINST TIPOVERS 

This machine is equipped with a roll bar protective
structure, which, when used properly, can offer addi-
tional security to the operator in the event of a tip-over
accident. For proper protection, the roll bar must be
raised and locked and the lap-style seat belt must be
worn at all times. 
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra CAUTION. If you cannot
back up the slope or if you feel uneasy on the slope,
DO NOT mow it. Use extra care with grass catchers or
other attachments; these affect the handling and the
stability of the machine. 

1.  DO NOT operate machine on slopes exceeding 15

degrees (27% grade).

2.  Exercise EXTREME CAUTION on slopes above 10

degrees (18% grade). Turn blades OFF when traveling
uphill. Use a slow speed and avoid sudden or sharp turns. 

3.  DO NOT operate machine back and forth across face of

slopes. Operate up and down. Practice on slopes with
blades off.

PROTECTION AGAINST TIPOVERS 

(Continued From Previous Column)

4.  AVOID starting, stopping or turning on slopes. If machine

stops going uphill or tires lose traction, turn blades OFF
and back slowly straight down the slope. 

5.   STAY ALERT for holes and other hidden hazards. Tall

grass can hide obstacles. Keep away from ditches,
washouts, culverts, fences and protruding objects. 

6.   KEEP A SAFE DISTANCE (at least 3 feet) away from edge

of ditches and other drop offs. The machine could turn
over if an edge caves in. 

7.   Always begin forward motion slowly and with caution.
8.   Use weights or a weighted load carrier in accordance with

instructions supplied with a grass catcher. DO NOT oper-
ate machine on slopes exceeding 10 degrees (18% grade)
when equipped with grass catcher.

9.   DO NOT put your foot on the ground to try to stabilize the

machine. 

10.  DO NOT operate machine on wet grass. Reduced traction

could cause sliding. 

11.  Chose a low enough speed setting so that you will not

have to stop or shift on a slope. Tires may lose traction on
slopes even though the brakes are functioning properly.

12.  DO NOT operate machine under any condition where trac-

tion, steering or stability is doubtful.

13. Always keep the machine in gear when going down

slopes. DO NOT shift to neutral (or actuate hydro roll
release) and coast downhill.

14. DO NOT remove or modify any part of the roll bar protec-

tive structure. Do not fold the roll bar unless absolutely
necessary. There is no roll-over protection when the roll
bar is folded. 

15. Operator must be properly seated at all times, and must

wear seat belt, snuggly fastened, at all times except when
roll bar is folded.

16. DO NOT exceed the machine weight rating specified on

the roll bar protective structure’s identification plate.

PREPARATION

1.   Read, understand, and follow instructions and warnings

in this manual and on the machine, engine and attach-
ments. Know the controls and the proper use of the
machine before starting.

2.   Only mature, responsible persons shall operate the

machine and only after proper instruction. 

Summary of Contents for CZT19481KWV

Page 1: ...SION OF SIMPLICITY MFG INC ALL RIGHTS RESERVED MANUAL No 7100237 I R 7 14 2005 Safety Instructions Operator s Manual for MODELS CZT19481KWV C Commercial Mid Mount 19 Engine Horsepower 48 48 Mower Widt...

Page 2: ...death All slopes require extra CAUTION If you cannot back up the slope or if you feel uneasy on the slope DO NOT mow it Use extra care with grass catchers or other attachments these affect the handlin...

Page 3: ...a truck or trailer bed with a plastic liner Always place the contain ers on the ground away from the vehicle before filling SAFE HANDLING OF GASOLINE Continued From Previous Column 7 Remove gas power...

Page 4: ...el tank drain fuel into an approved con tainer outdoors and away from open flame 4 Check brakes frequently adjust repair or replace as needed 5 Keep all bolts nuts and screws properly tight Check that...

Page 5: ...Deck Linkage Lubrication 16 Front Wheel Bearings Lubrication 17 Hydro Pump Lubrication 17 Other Lubrication 17 Before Operating Machine 17 Annually End of Season 17 19 Engine Service 17 Fuel Filter R...

Page 6: ...on of any new devices which might upgrade the safety of the mower 1 2 NOMENCLATURE The nomenclature information above Figure 1 1 shows the essential parts of the unit It is recommended that all operat...

Page 7: ...ion 2 SAFETY MESSAGES AND SYMBOLS DANGER ROTATING PARTS KEEP AWAY FROM MOVING PARTS PARKING BRAKE LEVER OPERATION MOTION CONTROL LEVER OPERATION WEAR HEARING PROTECTION WARNING AVOID SERIOUS INJURY OR...

Page 8: ...FUEL GAUGE 2 CONTROL PANEL IDENTIFICATION DANGER ROTATING BLADES KEEP CHILDREN AND OTHERS OUT OF MOWING AREA FUEL TANK SELECT IGNITION SWITCH STOP RUN START 8 Section 2 SAFETY MESSAGES AND SYMBOLS...

Page 9: ...9 Section 2 SAFETY MESSAGES AND SYMBOLS ROLL BAR PROTECTIVE STRUCTURE DECALS...

Page 10: ...ONS 3 1 8 Place mower in desired cutting height setting Grasp deck lift lever and move lever to desired cutting height setting Insert stop pin to desired cutting height IMPORTANT There is a foot assis...

Page 11: ...engine 1 Complete pre start checklist 2 Sit in operator s seat 3 Push blade switch in to OFF blades disengaged position and engage parking brake See Figure 3 2 4 Move choke control forward to choke po...

Page 12: ...ition will cause engine to die See Figure 3 8 2 Release parking brake by pushing parking brake lever forward to the released position See Figure 3 9 KEY SWITCH FIGURE 3 6 SHOWN FROM OPERATOR S VIEW PO...

Page 13: ...ghtly rearward of the other lever Move levers slowly and carefully DO NOT make sudden changes in speed or direction Always slow machine motion before turning To stop the motion of the machine bring bo...

Page 14: ...trol Lever s are not in the neutral lock position OR 2 Parking Brake disengaged OR 3 Blade Switch in the ON blades engaged position ENGINE SHOULD START IF 1 Blade Switch in the OFF blades disengaged p...

Page 15: ...oil Refer to your engine owner s manual for oil specifications 5 Change engine oil filter at every oil change Refer to your engine owner s manual for service instructions 4 2 2 CHECK MOWER BLADE 1 Sto...

Page 16: ...tch b Remove spark plug wire s and secure away from spark plug s c Raise mower deck to its highest setting It may be necessary to raise mower deck higher using a hydraulic floor jack Secure machine wi...

Page 17: ...s Make sure funnels pouring spouts and oil can are completely clean Reinstall reservoir cap See Figure 4 6 3 Other Lubrication Points Lubricate machine caster wheel shafts and traction idler arm with...

Page 18: ...the neutral lock position Engage parking brake 1 Move deck lift lever and set the mower deck to the highest cutting position See Figure 4 9 2 Place a wooden block under the front and rear edge of the...

Page 19: ...recommended at 200 hours After the first change the recommended interval is every 500 hours Replace with approved filter only Snapper P N 1719168 Install following instructions provided with the filte...

Page 20: ...5 1 5 Remove both fans from top of hydro pumps 6 Disconnect motion lever connecting rods from hydro pump activation assembly See Figure 5 2 7 Turn key to start position and start machine Move engine s...

Page 21: ...e deck will be level side to side within 1 8 have a low cut setting of approximately 1 and the blades pitched approximately 3 16 higher at the rear 1 Place machine on a smooth level surface 2 Check si...

Page 22: ...re height of left and right brake springs See Figure 5 8 Compressed height of each spring should be 1 1 4 If not a Disengage parking brake b Tighten nyloc nut on each brake rod in one turn increments...

Page 23: ...IN OR OUT TO ACHIEVE CORRECT GAP 5 5 BLADE BRAKE ELECTRIC CLUTCH ADJUSTMENT The blade switch engages the electric clutch when pulled out to the ON position When the blade switch is in the ON position...

Page 24: ...3 Remove old mower drive belt Note the belt routing See Figure 5 13 5 7 2 BELT REPLACEMENT 1 Route new belt around blade pulleys idler pulley and clutch pulley in the same position as old belt was rem...

Page 25: ...igure 5 14 3 If blade is in good condition sharpen at 22 to 28 degrees DO NOT sharpen beyond original cutting edge See Figure 5 16 4 Check blade balance after sharpening If neces sary correct blade ba...

Page 26: ...with acid and is sealed Do not attempt to open battery 1 Remove battery 2 Place battery in a well ventilated area on a level non concrete surface 3 Connect battery charger to battery terminals RED to...

Page 27: ...le red first from wiring harness to the positive terminal on battery using bolt and nut provided in hardware bag Connect nega tive cable black last to negative terminal on battery using bolt and nut A...

Page 28: ...ngine off add SAE 20W50 automotive oil See Figure 4 6 2 Open pressure relief valve on hydraulic pump turn ing counter clockwise 2 full turns See Figure 3 3 3 Carefully raise the rear of the machine so...

Page 29: ...sition 2 Move choke control to OFF position 3 Fuel tank empty 3 Fill with fuel to proper level or switch tanks 4 Engine air pre cleaner and or air cleaner dirty 4 Clean free of all debris 5 Spark plug...

Page 30: ...rottle control to FAST position 4 Forward speed too fast 4 Move joystick to a slower speed 5 Terraced cut side to side 5 Adjust side to side level 6 Excessive deck pitch front to rear 6 Adjust front t...

Page 31: ...Deck Clean Debris Accumulation Page 15 X Lubrication Points Grease or Oil Pages 15 16 X X Hydrostatic Trans Oil Check Oil Level Page 16 X X Safety Interlock System Check System for Proper Function Pa...

Page 32: ...e original pur chase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers origi nal equipment batteries and does not cover damage to the battery or...

Page 33: ...33 PRIMARY MAINTENANCE...

Page 34: ...34 PRIMARY MAINTENANCE...

Page 35: ...35 PRIMARY MAINTENANCE...

Page 36: ...36 PRIMARY MAINTENANCE...

Page 37: ...____________________ Retailer s Phone Number _______________________________________________ It is very important that you register your purchase with Snapper to ensure war ranty coverage Please mail...

Page 38: ...38 NOTES...

Page 39: ...39 NOTES...

Page 40: ...MPONENTS CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER OR OTHER REPRODUCTIVE HARM COPYRIGHT 2005 SNAPPER A DIVISION OF SIMPLICITY MFG INC ALL RIGHTS RESERVED MANUAL No 710...

Reviews: