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8

Operator Safety

EMISSIONS

 1.  Engine exhaust from this product contains 

chemicals known, in certain quantities, to cause 
cancer, birth defects, or other reproductive harm.

 2.  Look for the relevant Emissions Durability Period 

and Air Index information on the engine emissions 
label.

IGNITION SYSTEM (GASOLINE MODELS)

 1.  This spark ignition system complies with Canadian 

ICES-002. 

SERVICE AND MAINTENANCE

To avoid personal injury or property damage, use 
extreme care in handling gasoline. Gasoline is 
extremely flammable and the vapors are explosive.

Safe Handling of Gasoline

 1.  Extinguish all cigarettes, cigars, pipes, and other 

sources of ignition.

 2.  Use only approved gasoline containers.
 3.  Never remove the gas cap or add fuel with the 

engine running.  Allow the engine to cool before 
refueling.

 4.  Never fuel the machine indoors.
 5.  Never store the machine or fuel container where 

there is an open flame, spark, or pilot light such 
as near a water heater or other appliance.

 6.  Never fill containers inside a vehicle or on a 

truck bed with a plastic bed liner.  Always place 
containers on the ground away from your vehicle 
before filling.

 7.  Remove gas-powered equipment from the truck 

or trailer and refuel it on the ground.  If this is not 
possible, then refuel such equipment on a trailer 
with a portable container, rather than from a 
gasoline dispenser nozzle.

 8.  Keep nozzle in contact with the rim of the fuel tank 

or container opening at all times until fueling is 
complete.  Do not use a nozzle lock-open device.

 9.  If fuel is spilled on clothing, change clothing 

immediately.

 10. Never over-fill the fuel tank.  Replace gas cap and 

tighten securely.

 11. Use extra care in handling gasoline and other 

fuels. They are flammable and vapors are 
explosive.

 12. If fuel is spilled, do not attempt to start the engine 

but move the machine away from the area of 
spillage and avoid creating any source of ignition 
until fuel vapors have dissipated.

 13. Replace all fuel tank caps and fuel container caps 

securely.

Maintenance and Storage

 1.  Always observe safe refueling and fuel 

handling practices when refueling the unit after 
transportation or storage.

 2.  Always follow the engine manual instructions for 

storage preparations before storing the unit for 
both short and long term periods.

 3.  Always follow the engine manual instructions for 

proper start-up procedures when returning the unit 
to service.

 4.  Never store the machine or fuel container inside 

where there is an open flame, such as in a water 
heater.  Allow unit to cool before storing.

 5.  Shut off fuel while storing or transporting.  Do not 

store fuel near flames or drain indoors.

 6.  Keep all hardware, especially blade attachment 

bolts, tight and keep all parts in good working 
condition.  Replace all worn or damaged decals.

 7.  Never tamper with safety devices.  Check their 

proper operation regularly.

 8.  Disengage drives, lower implement, set parking 

brake, stop engine and remove key or disconnect 
spark plug wire.  Wait for all movement to stop 
before adjusting, cleaning or repairing.

 9.  Clean grass and debris from cutting units, drives, 

mufflers, and engine to prevent fires.  Clean up oil 
or fuel spillage.

 10. Let engine cool before storing and do not store 

near flame.

 11. Stop and inspect the equipment if you strike an 

object.  Repair, if necessary, before restarting.

 12. Park machine on level ground.  Never allow 

untrained personnel to service machine.

 13. Use jack stands to support components when 

required.

 14. Carefully release pressure from components with 

stored energy.

 15. Disconnect battery or remove spark plug wire 

before making any repairs.  Disconnect the 
negative terminal first and the positive last.  
Reconnect positive first and negative last.

 16. Use care when checking blades.  Wrap the 

blade(s) or wear gloves, and use caution when 
servicing them.  Only replace blades.  Never 
straighten or weld them.

 17. Keep hands and feet away from moving parts.  

If possible, do not make adjustments with the 
engine running.

 18. Charge batteries in an open well ventilated area, 

away from spark and flames.  Unplug charger 
before connecting or disconnecting from battery.  
Wear protective clothes and use insulated tools.

 19. Grass catcher components are subject to wear, 

damage, and deterioration, which could expose 
moving parts or allow objects to be thrown.  
Frequently check components and replace 
with manufacturer’s recommended parts, when 
necessary.

 20. Check brake operation frequently.  Adjust and 

service as required.

 21. Use only factory authorized replacement parts 

when making repairs.

 22. Always comply with factory specifications on all 

settings and adjustments.

 23. Only authorized service locations should be 

utilized for major service and repair requirements.

 24. Never attempt to make major repairs on this unit 

unless you have been properly trained.  Improper 
service procedures can result in hazardous 
operation, equipment damage and voiding of 
manufacturer’s warranty.

 25. Units with hydraulic pumps, hoses, or motors: 

WARNING: Hydraulic fluid escaping under 
pressure may have sufficient force to penetrate 
skin and cause serious injury.  If foreign fluid is 
injected into the skin it must be surgically removed 
within a few hours by a doctor familiar with this 
form of injury or gangrene may result.  Keep body 
and hands away from pin holes or nozzles that 
eject hydraulic fluid under high pressure.  Use 
paper or cardboard, and not hands, to search for 

Not 

for  

Reproduction

Summary of Contents for 5900508

Page 1: ...OWER PRODUCTS GROUP LLC 5375 NORTH MAIN STREET MUNNSVILLE NY 13409 800 933 6175 S150XT Series Zero Turn Riding Mowers 5103012 Rev E Operator s Manual Model Description 5900514 S150XTKAV2048 48 Mower D...

Page 2: ...n to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by...

Page 3: ...ntenance Schedule 25 Service Air Filter 25 Engine Maintenance 25 Inspect Muffler Spark Arrester 25 Checking Adding Fuel 26 Fuel Filter 26 Oil Filter Change 26 Lubrication 27 Check Hydraulic Oil Level...

Page 4: ...sk a professional contact your local authorized dealer Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURIN...

Page 5: ...up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that could be thrown by the blade BEFORE you start mowing Do not operate this un...

Page 6: ...rance permits Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards...

Page 7: ...ile operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any...

Page 8: ...when loading or unloading the machine into a trailer or truck TRAINING 1 Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can n...

Page 9: ...under OPERATION 3 Never allow children or others in or on towed equipment 4 On slopes the weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra...

Page 10: ...drain indoors 6 Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals 7 Never tamper with safety devices Check their...

Page 11: ...RE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not i...

Page 12: ...he following tests it should be replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism...

Page 13: ...personal injury or damage to the unit understand and follow all safety decals WARNING If any safety decals become worn or damaged and cannot be read order replacement decals from your local dealer A B...

Page 14: ...your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator return...

Page 15: ...RWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Features Controls Features Controls Control Functions The information below briefly describes the function o...

Page 16: ...fuel from the left hand tank With the handle pointing RIGHT it will draw fuel from the right hand fuel tank With the handle pointing towards the operator it will shut off fuel flow to the engine Model...

Page 17: ...e width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders WARNING Check...

Page 18: ...Mowing Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Foot Pedal C Deck Lift Lock lever A B Mowing Height Adjustment The cutting height adjustment pin A Figure 3 control the mower cutti...

Page 19: ...ARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use the seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when n...

Page 20: ...the middle position will stop rider movement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle u...

Page 21: ...rd Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance ad...

Page 22: ...ting the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Practic...

Page 23: ...tly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing...

Page 24: ...too fast use a slower ground speed Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and walks Mowing Methods P...

Page 25: ...mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or gras...

Page 26: ...dry place and fully charged about once a month If battery is left in unit disconnect the negative cable WARNING Never store the unit with gasoline in engine or fuel tank in a heated shelter or in enc...

Page 27: ...e Engine Oil Filter Check Replace Spark Plugs Check Replace Fuel Filter More often in hot over 85 30 C weather or dusty operating conditions Change original hydraulic oil after first 100 hours of oper...

Page 28: ...Figure 14 down through the hole D in the engine deck 3 Place a small pan under the oil drain hose to catch the oil Using the appropriate tools remove the cap B from the drain hose and drain the engine...

Page 29: ...ts deck lift pivots discharge chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings an...

Page 30: ...after first 100 hours of operation Filter Part Number 5101978X2 NOTE Removing the oil filter from the transmission will drain the oil reservoir Have a suitable container ready to catch any spilled oil...

Page 31: ...es See Sharpening the Mower Blades Regular Maintenance Figure 21 Loosening the Mower Blade for Removal Figure 22 Inspecting the Mower Blade Tips A Mower Blade Cutting Edge B Square Corner C Air Lift D...

Page 32: ...2 See Figure 25 Put the mower blade on a nail in a vise and turn the mower blade to the horizontal position 3 Check the balance of the mower blade If either end of the mower blade moves downward sharp...

Page 33: ...handle alignment as described above Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of each o...

Page 34: ...d Loosen the nuts from the ball joints and turn the linkage rod A to adjust If the machine creeps forward turn the rod CLOCKWISE while standing at the rear of the machine facing forward if the machine...

Page 35: ...ard or back on the neutral return rod B until the spring length equals 3 25 8 23 cm Retighten the front set collar 3 Make sure that the neutral return bushing E is seated correctly in the spring stop...

Page 36: ...sed to lock the linkage rod in place Loosen the adjustment jam nut E from the adjustment nut B 7 Turn the adjustment nut to change the length of the spring 8 Tighten the adjustment jam nut against the...

Page 37: ...e parking brake engaged measure the compressed spring length The spring should be 2 5 8 6 7 cm 1 1 16 15 cm when compressed 5 If the spring length does not equal the measurement the spring length will...

Page 38: ...the lift pivot arm and secure with the 1 2 clevis pin previously removed Tighten the jam nut against the clevis 8 Remove the blocks from under the mower deck 9 Remove the cutting height adjustment pin...

Page 39: ...nstall the drive belt on the PTO pulley the spindle pulleys and all idler pulleys except the stationary pulley B Figure 37 Carefully rotate the breaker bar COUNTER CLOCKWISE and install the belt on th...

Page 40: ...he correct spring length 4 Measure the coil length of the mower belt tension spring A Figure 39 The measurement should equal the measurement as designated in the chart If the measurement does not equa...

Page 41: ...e it with a new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley D and the transaxle pulleys E 7 Reinstall the spring anchor eyebolt into the anchor tab and loosely fa...

Page 42: ...e brush until shiny 3 Reinstall the battery and reattach the battery cables positive red cable first A 4 Coat the cable ends and battery terminals with petroleum jelly or non conducting grease WARNING...

Page 43: ...nce per hour The battery is fully charged when the cells are gassing WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well...

Page 44: ...n the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen WARNING For your personal safety use extrem...

Page 45: ...refill the fuel tank Engine flooded Move choke control to closed position Fuse blown Replace fuse Battery terminals require cleaning Clean the battery terminals Battery discharged or dead Recharge or...

Page 46: ...lls easily with mower engaged Engine speed too slow Set to full throttle Ground speed too fast Decrease ground speed Cutting height set too low Cut tall grass at maximum cutting Discharge chute jammin...

Page 47: ...ires are not properly inflated Check and inflate the tires Blades are damaged Replace the blades Deck shell is damaged Repair or replace the deck Mower spindle is bent or loose Repair or replace the s...

Page 48: ...h SAE Society of Automotive Engineers code J1940 Small Engine Power Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque...

Page 49: ...Notes N o t f o r R e p r o d u c t i o n...

Page 50: ...Notes N o t f o r R e p r o d u c t i o n...

Page 51: ...ro dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters f...

Page 52: ...S150XT Series Zero Turn Riding Mowers Operator s Manual N o t f o r R e p r o d u c t i o n...

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